CN104328840A - Outer wall insulation board and manufacturing method thereof - Google Patents

Outer wall insulation board and manufacturing method thereof Download PDF

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Publication number
CN104328840A
CN104328840A CN201310309331.9A CN201310309331A CN104328840A CN 104328840 A CN104328840 A CN 104328840A CN 201310309331 A CN201310309331 A CN 201310309331A CN 104328840 A CN104328840 A CN 104328840A
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China
Prior art keywords
projection
base plate
external wall
wall insulation
slip
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Pending
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CN201310309331.9A
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Chinese (zh)
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许浒
许敬修
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Individual
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Individual
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Priority to CN201310309331.9A priority Critical patent/CN104328840A/en
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Abstract

The invention discloses an outer wall insulation board and a manufacturing method thereof. The outer wall insulation board comprises a cavity and an insulation core material, wherein the cavity consists of a panel, a wall plate and a bottom plate; the insulation core material is arranged in the cavity; independent grooves or/and lugs are arranged on the outer surface of the bottom plate at intervals; the grooves are conical grooves or dovetail grooves are smaller outside and larger inside; the lugs are round tables or prismatic tables which are larger outside and smaller inside. During installation, mortar on the surface of a wall body is embedded into the grooves; meanwhile, the lugs are embedded into the mortar; a metal installing part with a high heat conduction coefficient is not adopted, bonding mortar which has a large quantity of construction potential hazards and short service life is not used for sticking, and expansion nails are not needed for auxiliary reinforcement, so that the installed insulation board is free from a cold bridge, and firmness and reliability are realized; a construction way is simple, convenient and rapid, severe quality accidents and safety accidents of falling of the insulation board and even human injury and object damage caused by falling of the insulation board in long-time use of the insulation board are avoided, and the service life is equal to that of a building; the manufacturing method is easy, convenient and rapid, materials are saved, and the cost is low.

Description

External wall insulation and preparation method thereof
Technical field
The present invention relates to building thermal insulation material field, exactly relate to a kind of external wall insulation and preparation method thereof.
Background technology
The basic structure of existing dry-hang external wall insulation is: arrange insulation layer in the rectangle frame that panel, base plate and four sidewall panelings form, wallboard arranges the pressing plate installing hole for installing warming plate, insert pressing plate installing hole by pressing plate warming plate is fixed on is fixed on the mount pad of metope in advance, there is following defect: one is that cold bridge effect is large.Outdoor cold energy is by being arranged on the pressing plate in the pressing plate installing hole in the middle part of wallboard, be delivered to mount pad, body of wall is passed to by mount pad, and then affect interior temperature, mount pad and pressing plate are hardwares, its coefficient of thermal conductivity is tens times of cement mortar, and cold bridge effect is very big, has a strong impact on heat-insulating property; Two is outdoor cold energy distances by means of only plate body thickness about 1/2nd, namely touches metal platen and the metal installation base of high coefficient of thermal conductivity, and namely cold energy decay is very little is delivered to body of wall; Three is that installation procedure is many, affects greatly by degree of plainness for wall surface.
The more warming plate of existing use is polyphenyl foam warming plate, polyurethane thermal insulation board etc., two of such warming plate is plane, its mounting means is with bonding mortar or bonding material, warming plate is pasted onto metope, be horizontally through warming plate with the swollen nail of the steel of diameter 5mm again and hammer into body of wall, do complementary reinforcement, and require that every square metre of warming plate is no less than 29 swollen nails.There is following defect: one is that cost is high, construction link is many, long construction period, complex process, workmanship is difficult to ensure, thus the major accident that generation warming plate comes off.Two is the period of validity < 25 years because of bonding mortar or bonding material, causes < 25 years in its application life, and the > 50 years in application life of building.Three is that the swollen nail of steel is horizontally through warming plate and hammers into body of wall, produces more serious cold bridge effect, damages the heat-insulating property of body of wall.
Summary of the invention
The object of the present invention is to provide and a kind ofly do not produce cold bridge and solid and reliable external wall insulation, can reach application life and the building same longevity; Be applicable to the exterior-wall heat insulation of all kinds of buildings such as combination construction, frame structure, frame construction, shear wall structure, steel work, also can be used for the free removal self-heat conserving template of cast-in-place shear wall, beam column.
Another object of the present invention is to provide a kind of preparation method of external wall insulation.
The object of the invention is to be achieved by the following technical programs, external wall insulation, comprise the heat insulation core material arranged in the cavity and cavity that are made up of panel, wallboard, base plate, it is characterized in that, on the external surface of described base plate, interval arranges separate groove or/and projection.
Further, described groove is gradually large to bottom land size from notch.
Further, described groove is outer little interior large cone tank or dovetail groove.
Further, described groove is for establishing female cylinder blind hole.
Further, the outer end of described projection is greater than the inner.
Further, described projection is the round platform or terrace with edge that outer imperial palace is little.
Further, described projection is for being provided with externally threaded cylinder.
Further, described wallboard is provided with retaining groove.
Further, the surface of described panel is provided with decorative layer.
The preparation method one of external wall insulation, first fusion temperature is selected the phase-change material of solid-liquid phase change to occur between 35 ~ 85 DEG C by building, extruding or cutting way make chase form, projection mould, by chase form or/and projection mould is fixed on die bottom plate, then the panel of slip and heat insulation core material making formation warming plate is laid, wallboard, base plate and insulation layer, reach after demoulding strength until slip and carry out the demoulding, heating chase form, projection mould is to fusion temperature, chase form, projection mould is that liquid flows out by solid transition, the base plate of warming plate is shaping groove is or/and projection.
The preparation method two of external wall insulation, fusion temperature is selected the phase-change material of solid-liquid phase change to occur between 35 ~ 85 DEG C by building, extruding or cutting way make chase form, projection mould, first lay the panel of slip and heat insulation core material making formation warming plate in a mold, wallboard, base plate and insulation layer, the base plate of warming plate upwards, chase form is pressed into the relevant position of base plate, slip is inserted in the cavity of projection mould, the opening surface of projection mould is placed on the relevant position of backplate surface, slip in projection mould cavity and base plate slip are combined together, the demoulding after demoulding strength is reached until slip, heating chase form, projection mould is to fusion temperature, chase form, projection mould is that liquid flows out by solid transition, the base plate of warming plate is shaping groove is or/and projection.
Beneficial effect of the present invention: one be install time, the mortar buckle being put on surface of wall enters in groove, and meanwhile, projection buckle enters in mortar.Do not adopt the metal installed part of high thermal conductivity coefficient, also hidden danger of need not constructing many service lives, short bonding mortar was pasted, without the need to swollen nail assistant reinforcement, warming plate after installation does not produce cold bridge, solid and reliable, form of construction work is simple and efficient, stops warming plate in Long-Time Service, occurs that warming plate comes off, major quality accident, the security incident of the even hurting people or smashing objects because warming plate comes off, its application life and building same longevity; Two is that insulation layer is filled in the airtight cavity that is made up of the panel of 10mm-30mm thickness, wallboard, base plate, in installation process with in using, stop to contact with burning things which may cause a fire disaster may with the hidden danger of breaking out of fire; Three are projections, groove is arranged at the back side of warming plate, add the transmission distance of outdoor cold energy, under more firm more reliable prerequisite, eliminate the metal installed part of high thermal conductivity coefficient, improve with being conducive to heat-insulating property.Its preparation method is simple and efficient, and the chase form of shaping groove, projection and projection mould phase-change material used can Reusabilities, save material, reduce costs.
Accompanying drawing explanation
Fig. 1 is the front view of the embodiment of the present invention one;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the A-A sectional view of Fig. 1;
Fig. 4 is the structural representation of the embodiment of the present invention two;
Fig. 5 is the structural representation of the embodiment of the present invention three;
Fig. 6 is the structural representation of the embodiment of the present invention four.
Detailed description of the invention
Embodiment one: shown in composition graphs 1, Fig. 2, Fig. 3, a kind of external wall insulation provided by the present invention, the insulation layer 6 arranged in the closed cavity be made up of panel 4, wallboard 7, insulation layer 6, base plate 1 and cavity is formed, on the external surface of base plate 1, interval arranges separate groove 2 and projection 3, groove 2 preferably from notch to the gradually large cone tank of bottom land size or dovetail groove, also can adopt tapped cylinder blind hole; Projection 3 is the round platform or terrace with edge that outer imperial palace is little, also can adopt the externally threaded cylinder of band; Wallboard 7 is provided with retaining groove 9, is beneficial to slot waterproof by inserting baffle plate, and make filleting mortar more firm, when as free removal self-heat conserving template, it stops the impact force of institute's concreting, preventing board seam spillage; The surface of panel 4 is provided with decorative layer 5, realize insulation, decoration integrated.During installation, the mortar buckle being put on surface of wall enters in groove 2, and meanwhile, projection 3 buckle enters mortar, and the warming plate after installation does not produce cold bridge, solid and reliable.
Embodiment two: as shown in Figure 4, on the base plate of external wall insulation, interval arranges separate groove, is provided with thermal insulation medium 8 between groove.
Embodiment three: as shown in Figure 5, on the base plate of external wall insulation, independent interval arranges separate groove 2.
Embodiment four: as shown in Figure 6, on the base plate of external wall insulation, independent interval arranges separate projection 3.
The preparation method one of external wall insulation: the phase-change material first selecting fusion temperature that solid-liquid phase change occurs between 35 ~ 85 DEG C (is preferred with organic PCM and complex class PCM, as No. 52 paraffin---No. 70 paraffin by adjustment fusing point, stearic acid, Tissuemat E and OPE etc.) by building, extruding or cutting way make the chase form of required form and structure, projection mould, on the surface of die bottom plate by locating pin anchor channel mould, die bottom plate is provided with the heavy chamber of placing projection mould, by locating pin, projection mould is fixed in heavy chamber, die bottom plate lays the slip forming warming plate base plate and floating, then on the slip of warming plate base plate, heat insulation core material is placed as insulation layer, lay wallboard slip and panel slip afterwards again and vibrate smooth, finally put decorative layer on the surface of panel slip, reach after demoulding strength until slip and carry out the demoulding, after the demoulding, heating chase form, projection mould is to fusion temperature, chase form, projection mould is that liquid flows out by solid transition, the base plate of warming plate is shaping required groove is or/and projection.
The preparation method two of external wall insulation
First the phase-change material (be preferred with organic PCM and complex class PCM, No. 52 paraffin---No. 70 paraffin, stearic acid, Tissuemat E and OPEs etc. as by adjusting fusing point) selecting fusion temperature that solid-liquid phase change occurs between 35 ~ 85 DEG C is by building, extruding or chase form, the projection mould of cutting way making required form and structure, first lay the panel of slip and heat insulation core material making formation warming plate in a mold, wallboard, base plate and insulation layer, the base plate of warming plate upwards, chase form is pressed into the relevant position of base plate, slip is inserted in the cavity of projection mould, the opening surface of projection mould is placed on the relevant position of backplate surface, slip in projection mould cavity and base plate slip are combined together, also first projection can be made, projection is inserted in the slip of the base plate of relevant position, the demoulding after demoulding strength is reached until slip, heating chase form, projection mould is to fusion temperature, chase form, projection mould is that liquid flows out by solid transition, the base plate of warming plate is shaping required groove is or/and projection.
Environment temperature according to season and when producing, select corresponding phase-change material kind and adjust its fusion temperature, in order to make full use of the temperature of about 60 DEG C that concrete slurry self discharges between curing time, the fusion temperature of phase-change material should be adjusted between 35 ~ 60 DEG C, to reduce cost of manufacture.Environment temperature when considering production and concrete heating curing temperature should not be greater than 90 DEG C, therefore the fusion temperature of phase-change material is set between 35 ~ 85 DEG C.
Above-described embodiment is only better embodiment of the present invention; describe technical conceive of the present invention and essential implementation in detail; not that protection scope of the present invention is limited; all any simple modification of doing according to Spirit Essence of the present invention and equivalent structure transformation or modification, all should be encompassed within protection scope of the present invention.

Claims (10)

1. external wall insulation, comprises the heat insulation core material arranged in the cavity and cavity that are made up of panel, wallboard, base plate, it is characterized in that: on described base plate, interval arranges separate groove or/and projection.
2. external wall insulation according to claim 1, is characterized in that: described groove is gradually large to bottom land size from notch.
3. external wall insulation according to claim 2, is characterized in that: described groove is outer little interior large cone tank or dovetail groove.
4. external wall insulation according to claim 1, is characterized in that: described groove is for establishing female cylinder blind hole.
5. external wall insulation according to claim 1, is characterized in that: the outer end of described projection is greater than the inner.
6. external wall insulation according to claim 4, is characterized in that: described projection is the round platform or terrace with edge that outer imperial palace is little.
7. external wall insulation according to claim 1, is characterized in that: described projection is for being provided with externally threaded cylinder.
8. external wall insulation according to claim 1, is characterized in that: described wallboard is provided with retaining groove, and the surface of described panel is provided with decorative layer.
9. the preparation method of external wall insulation described in claim 1, it is characterized in that: first select fusion temperature the phase-change material of solid-liquid phase change to occur between 35 ~ 85 DEG C DEG C by building, extruding or cutting way make chase form, projection mould, by chase form or/and projection mould is fixed on die bottom plate, then the panel of slip and heat insulation core material making formation warming plate is laid, wallboard, base plate and insulation layer, reach after demoulding strength until slip and carry out the demoulding, heating chase form, projection mould is to fusion temperature, chase form, projection mould is that liquid flows out by solid transition, the base plate of warming plate is shaping groove is or/and projection.
10. the preparation method of external wall insulation described in claim 1, it is characterized in that: select fusion temperature the phase-change material of solid-liquid phase change to occur between 35 ~ 85 DEG C DEG C by building, extruding or cutting way make chase form, projection mould, first lay the panel of slip and heat insulation core material making formation warming plate in a mold, wallboard, base plate and insulation layer, the base plate of warming plate upwards, chase form is pressed into the relevant position of base plate, slip is inserted in the cavity of projection mould, the opening surface of projection mould is placed on the relevant position of backplate surface, slip in projection mould cavity and base plate slip are combined together, the demoulding after demoulding strength is reached until slip, heating chase form, projection mould is to fusion temperature, chase form, projection mould is that liquid flows out by solid transition, the base plate of warming plate is shaping groove is or/and projection.
CN201310309331.9A 2013-07-23 2013-07-23 Outer wall insulation board and manufacturing method thereof Pending CN104328840A (en)

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CN201310309331.9A CN104328840A (en) 2013-07-23 2013-07-23 Outer wall insulation board and manufacturing method thereof

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Application Number Priority Date Filing Date Title
CN201310309331.9A CN104328840A (en) 2013-07-23 2013-07-23 Outer wall insulation board and manufacturing method thereof

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CN104328840A true CN104328840A (en) 2015-02-04

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104763076A (en) * 2015-04-23 2015-07-08 天津伯仲佳和化工有限公司 Energy saving and thermal insulating wall
CN106759976A (en) * 2016-12-09 2017-05-31 李如武 A kind of preparation method of environment-friendly insulating metope
CN106836526A (en) * 2016-12-23 2017-06-13 大元建业集团股份有限公司 Prefabricated reinforced concrete composite thermal-insulation external wall panel and its making and installation method
CN106284894B (en) * 2015-06-01 2019-02-05 陕西专壹知识产权运营有限公司 A kind of preparation method of magnesite hollow decorative board
CN110587810A (en) * 2019-10-10 2019-12-20 三一筑工科技有限公司 Double-skin wall production method
CN110733112A (en) * 2019-11-25 2020-01-31 三一筑工科技有限公司 Production method of cavity prefabricated part and inner die
CN113152826A (en) * 2020-06-09 2021-07-23 孟祥和 Clad product, clad product group and clad product body
CN114382197A (en) * 2022-02-18 2022-04-22 陈兴年 Near-zero energy consumption building outer wall does not have heat bridge fire prevention heat preservation node design structure

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104763076A (en) * 2015-04-23 2015-07-08 天津伯仲佳和化工有限公司 Energy saving and thermal insulating wall
CN106284894B (en) * 2015-06-01 2019-02-05 陕西专壹知识产权运营有限公司 A kind of preparation method of magnesite hollow decorative board
CN106759976A (en) * 2016-12-09 2017-05-31 李如武 A kind of preparation method of environment-friendly insulating metope
CN106759976B (en) * 2016-12-09 2018-12-25 浙江爱尔菲集成家居有限公司 A kind of production method of environment-friendly insulating metope
CN106836526A (en) * 2016-12-23 2017-06-13 大元建业集团股份有限公司 Prefabricated reinforced concrete composite thermal-insulation external wall panel and its making and installation method
CN110587810A (en) * 2019-10-10 2019-12-20 三一筑工科技有限公司 Double-skin wall production method
CN110733112A (en) * 2019-11-25 2020-01-31 三一筑工科技有限公司 Production method of cavity prefabricated part and inner die
CN113152826A (en) * 2020-06-09 2021-07-23 孟祥和 Clad product, clad product group and clad product body
CN114382197A (en) * 2022-02-18 2022-04-22 陈兴年 Near-zero energy consumption building outer wall does not have heat bridge fire prevention heat preservation node design structure

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Application publication date: 20150204