CN104328609B - A kind of uniformly execute bulb apparatus for warp thread foam sizing technique - Google Patents

A kind of uniformly execute bulb apparatus for warp thread foam sizing technique Download PDF

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Publication number
CN104328609B
CN104328609B CN201410522572.6A CN201410522572A CN104328609B CN 104328609 B CN104328609 B CN 104328609B CN 201410522572 A CN201410522572 A CN 201410522572A CN 104328609 B CN104328609 B CN 104328609B
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Prior art keywords
spray
foam
spray thrower
warp thread
knife
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CN201410522572.6A
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CN104328609A (en
Inventor
高卫东
刘立强
张建祥
刘子斌
王方水
刘建立
杜立新
傅佳佳
王鸿博
范雪荣
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Jiangnan University
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Jiangnan University
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B2700/00Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
    • D06B2700/25Sizing, starching or impregnating warp yarns; Making glazed yarn; Drying sized warp yarns

Abstract

The invention discloses and a kind of uniformly execute bulb apparatus for warp thread foam sizing technique, it includes: contain and carry the slurry supply of virgin pulp liquid and blowing promotor;The foaming machine that serosity is foamed;Conveying foam is to the conveyance conduit of spray thrower;The vicarious edge of a knife and stock tank;Blowing promotor is transported in foaming machine together with virgin pulp liquid by described supply;The serosity foam of foamed machine foaming is delivered to spray thrower by conveyance conduit;The sidewall of described spray thrower is oral area down horn-like;The horn-like oral area of spray thrower is provided with a spray bottom surface being tightly connected with sidewall;Sidewall forms the inner chamber of hollow with spray bottom surface;The grout outlet of described conveyance conduit is from the top of spray thrower and spray thrower inner space;The spray bottom surface of spray thrower is furnished with some spray nozzles, and to both sides away from spray nozzle between distance be sequentially reduced.The present invention utilizes the arrangement of spray nozzle, it is ensured that foam to the edge of a knife sprayed out from spray thrower is uniform, it is ensured that warp thread foam starching is uniform.

Description

A kind of uniformly execute bulb apparatus for warp thread foam sizing technique
Technical field
The present invention relates to a kind of warp thread foam starching and execute bulb apparatus, a kind of uniformly execute bulb apparatus for warp thread foam sizing technique, belong to warp sizing technical field.
Background technology
Warp thread foam starching is that a kind of novel sizing technology energy-conservation, water saving is gradually valued by the people, and is gradually applied to color and knits with in incandescence weaving yarns field, has reached the effect suitable with common process, and some aspect is even more than common process.But do not promote on a large scale in weaving weaving enterprise due to this technology difficulty to control in large-scale production process.Recently as the continuous lifting of the environmental consciousness of people, the cry that green production, cleaning produce grows to even greater heights, and people require, by improving with innovation processing technology to reduce cost, to win the market.Warp thread foam sizing technique is improving sizing quality, reduces usage of sizing agent, saves the aspects such as energy resource consumption and serves obvious action, and the impact on environment is minimum.
In warp thread foam sizing technique, serosity foams through foaming machine, and then forms upper pulp foam.Upper pulp foam is delivered to execute bubble device, by foam spray on warp thread by conveyance conduit.Therefore foam applying device is the key determining warp sizing quality.Currently, through to both at home and abroad about the investigation of equipment, foam applying device substantially can be summarized as 6 kinds: scraper type, pulley type, rubber blanket vacuum pumping-type, net belt type, cylinder and slit.When executing bubble device from spray apertures ejection foam to stock tank, and when giving warp thread sizing, owing to the grout outlet position of each spray nozzle distance conveyance conduit is different, pressure is different, and the foam passed through in the spray nozzle unit interval causing centre position is more, therefore, foam slurry in the edge of a knife is uneven, and ultimately result in have to the amount of warp sizing has few, that bubble inequality is executed in generation problem more, have impact on starching efficiency, also result in energy waste.
Summary of the invention
The invention aims to provide a kind of and uniformly execute bulb apparatus, to solve the problems referred to above of prior art for warp thread foam sizing technique.
It is an object of the invention to be achieved through the following technical solutions.
A kind of uniformly execute bulb apparatus for warp thread foam sizing technique, including:
Contain and carry virgin pulp liquid and the slurry supply of blowing promotor;The foaming machine that serosity is foamed;Conveying foam is to the conveyance conduit of spray thrower;The vicarious edge of a knife and stock tank;Blowing promotor (auxiliary agent such as foaming agent, stabilizer, preservative) is transported in foaming machine together with virgin pulp liquid by described supply;The serosity foam of foamed machine foaming is delivered to spray thrower by conveyance conduit;
The sidewall of described spray thrower is oral area down horn-like;The horn-like oral area of spray thrower is provided with the spray bottom surface that a sidewall is tightly connected;Sidewall forms the inner chamber of hollow with spray bottom surface;The grout outlet of described conveyance conduit is from the top of spray thrower and spray thrower inner space;Being furnished with some spray nozzles on the spray bottom surface of spray thrower, described spray nozzle is centrosymmetric with the grout outlet of conveyance conduit, and to both sides away from spray nozzle between distance be sequentially reduced;Described spray thrower is arranged right below executing the vicarious edge of a knife of bubble to warp thread, and the vicarious edge of a knife is arranged right below reclaiming the stock tank of serosity foam;Pass through between the warp thread self-inducting edge of a knife and stock tank.
Variable circle, triangle, rectangle, rhombus, the polygon of turning to of described spray nozzle shape is with oval.Preferably spray nozzle is circular.
From centre to direction, both sides, two spray nozzle spacing are successively decreased arrangement according to 0.05-0.2cm successively.
Described spray thrower is configured with sensor.Warp yarn count, warp thread quantity and warp rolls are transmitted to PLC by sensor around velocity information;The quantity of spray apertures is controlled by PLC.
The described vicarious edge of a knife 6, sensing horn spray thrower 4 is executed the size of bubble amount, and is transmitted information to PLC, PLC regulation execute the edge of a knife slit width bottom bulb apparatus, and then realize the regulation of foam spray amount.Adjustment mode is divided into coarse adjustment and two kinds of functions of fine setting, and the coarse adjustment amount of edge of a knife slit width and amount trimmed can be carried out in real time by the size of sensing foam spray amount.
Compared with prior art, technical solution of the present invention has the advantages that
1, the present invention utilizes the ingenious arrangement of spray nozzle, solves the problem causing serosity foam unit interval throughput because of spray thrower inner chamber diverse location pressure difference dexterously;Ensure that foam to the edge of a knife sprayed out from spray thrower is uniform more, thus ensure that warp thread foam starching is uniform;
2, it is provided with horn spray thrower sensors configured, spray apertures quantity can be automatically adjusted.Make warp thread discharge the foam of optimal dose under different numbers, quantity and winding speed, save slurry;
3, the described vicarious edge of a knife, the size of bubble amount executed by sensing horn spray thrower automatically, can realize the regulation of foam spray amount by executing the edge of a knife slit width bottom bubble device and can carry out in real time, further ensure that uniformly discharging of foam.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
In figure: 1, serosity supply 2, foaming machine 3, conveyance conduit 4, horn spray thrower 5, spray nozzle 6, the vicarious edge of a knife 7, stock tank.
Detailed description of the invention
The construction features of the present invention is expanded on further below in conjunction with the accompanying drawings with specific embodiment.
What as shown in Figure 1 a kind of can guarantee that warp thread foam sizing technique uniformly executes bulb apparatus, including:
Contain virgin pulp liquid and the supply 1 of blowing promotor, the foaming machine 2 foamed by serosity;Conveying foam is to the conveyance conduit 3 of spray thrower 4;The vicarious edge of a knife 6 and stock tank 7;Blowing promotor (auxiliary agent such as foaming agent, stabilizer, preservative) is transported in foaming machine 2 together with virgin pulp liquid by described supply 1;The serosity foam of foamed machine 2 foaming is delivered to spray thrower 4 by conveyance conduit 3;
The sidewall of described spray thrower 4 is oral area down horn-like;The horn-like oral area of spray thrower 4 is provided with a spray bottom surface being tightly connected with sidewall;Sidewall forms the inner chamber of hollow with spray bottom surface;The grout outlet of described conveyance conduit 3 is from the top of spray thrower 4 and spray thrower 4 inner space;Being furnished with some spray nozzles 5 on the spray bottom surface of spray thrower 4, described spray nozzle 5 is centrosymmetric with the grout outlet of conveyance conduit 3, and to both sides away from spray nozzle 5 between distance be sequentially reduced;Described spray thrower 4 is arranged right below executing the vicarious edge of a knife 6 of bubble to warp thread, and the vicarious edge of a knife 6 is arranged right below reclaiming the stock tank 7 of serosity foam;Pass through between the warp thread self-inducting edge of a knife and stock tank.
Variable circle, triangle, rectangle, rhombus, the polygon of turning to of described spray nozzle 5 shape is with oval.Preferably spray nozzle is circular.
Described spray thrower 4 is configured with sensor.When warp yarn count, warp thread quantity and warp rolls are around rapid change, the switch of spray nozzle 5 can automatically open up or close;The quantity of spray nozzle 5 can be automatically adjusted.
The described vicarious edge of a knife 6, the size of bubble amount executed by sensing horn spray thrower 4, and transmit information to PLC, the edge of a knife slit width bottom bulb apparatus is executed by PLC regulation, and then realize the regulation of foam spray amount, adjustment mode is divided into coarse adjustment and two kinds of functions of fine setting, and the coarse adjustment amount of edge of a knife slit width and amount trimmed can be carried out in real time by the size of sensing foam spray amount.
During use, the auxiliary agents such as unexpanded serosity and foaming agent, stabilizer, preservative can be transported in foaming machine 2 together with virgin pulp liquid by serosity supply 1.Serosity foams through foaming machine 2, and then forms upper pulp foam.Upper pulp foam delivers to horn spray thrower 4 by conveyance conduit 3, horn spray thrower 4 is configured with sensor, can be automatically adjusted the switch of spray nozzle 5, quantity and shape according to warp yarn count, quantity and winding speed.Then foam is sprayed on warp thread uniformly by the vicarious edge of a knife 6 and stock tank 7.
When spray nozzle 5 is uniformly arranged in executing bubble device, in the vicarious edge of a knife 6, foam slurry height in middle part is apparently higher than two-end part pulp level, and difference in height is 1cm.When spray nozzle 5 in executing bubble device as described in this patent, spray nozzle 5 is generally circular in shape, spray nozzle 5 spacing successively according to 0.05-0.2cm successively decrease arrangement time, in the vicarious edge of a knife 6, middle part foam slurry height and two-end part pulp level difference are 0.1 ± 0.01cm.

Claims (4)

1. be used for warp thread foam sizing technique uniformly executes a bulb apparatus, including:
Contain and carry virgin pulp liquid and the slurry supply of blowing promotor;The foaming that serosity is foamed Machine;Conveying foam is to the conveyance conduit of spray thrower;The vicarious edge of a knife and stock tank;Described confession Device is answered to be transported in foaming machine together with virgin pulp liquid by blowing promotor;The serosity of foamed machine foaming Foam is delivered to spray thrower by conveyance conduit;It is characterized in that:
The sidewall of described spray thrower is oral area down horn-like;The horn-like oral area of spray thrower It is provided with the spray bottom surface that a sidewall is tightly connected;Sidewall forms the inner chamber of hollow with spray bottom surface; The grout outlet of described conveyance conduit is from the top of spray thrower and spray thrower inner space;At spray thrower Spray bottom surface on be furnished with some spray nozzles, the grout outlet of described spray nozzle and conveyance conduit in Centrosymmetry, and to both sides away from spray nozzle between distance be sequentially reduced;Described spray Device is arranged right below executing the vicarious edge of a knife of bubble to warp thread, and the vicarious edge of a knife is arranged right below reclaiming The stock tank of serosity foam;Pass through between the warp thread self-inducting edge of a knife and stock tank;
Described spray nozzle is generally circular in shape, one in polygon and ellipse;
Described spray thrower is configured with sensor;Sensor by warp yarn count, warp thread quantity and Warp rolls is transmitted to PLC around velocity information;The quantity of spray apertures passes through PLC Control.
Bubble of uniformly executing for warp thread foam sizing technique the most according to claim 1 fills Put, it is characterised in that: spray nozzle is generally circular in shape.
Bubble of uniformly executing for warp thread foam sizing technique the most according to claim 1 fills Put, it is characterised in that: from middle to direction, both sides, two spray nozzle spacing successively according to 0.05-0.2cm successively decreases arrangement.
Bubble of uniformly executing for warp thread foam sizing technique the most according to claim 1 fills Put, it is characterised in that: the described vicarious edge of a knife, the big of bubble amount executed by sensing horn spray thrower Little, and transmit information to PLC, PLC regulation execute bottom bulb apparatus Edge of a knife slit width.
CN201410522572.6A 2014-09-30 2014-09-30 A kind of uniformly execute bulb apparatus for warp thread foam sizing technique Active CN104328609B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410522572.6A CN104328609B (en) 2014-09-30 2014-09-30 A kind of uniformly execute bulb apparatus for warp thread foam sizing technique

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Application Number Priority Date Filing Date Title
CN201410522572.6A CN104328609B (en) 2014-09-30 2014-09-30 A kind of uniformly execute bulb apparatus for warp thread foam sizing technique

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CN104328609A CN104328609A (en) 2015-02-04
CN104328609B true CN104328609B (en) 2016-08-24

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Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4364157A (en) * 1980-11-20 1982-12-21 Cutts William H Method for applying sizing to warp yarns
US6432202B1 (en) * 1998-10-20 2002-08-13 Gaston Systems, Inc. Textile yarn slashing system
CN102733194B (en) * 2012-07-11 2014-05-14 鲁泰纺织股份有限公司 Yarn foam sizing process and device
CN204185676U (en) * 2014-09-30 2015-03-04 江南大学 A kind ofly evenly execute bulb apparatus for warp thread foam sizing technique

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