A kind of tension-detecting mechanism exporting warp place in warp beam
Technical field
The present invention relates to a kind of tension-detecting mechanism exporting warp place in warp beam.
Background technology
Warp beam, for being wound around the warp on textiles, is wound around the warp beam of warp for providing the warp needed for weaving for weaving loom.In prior art, warp beam must control the tension force of warp exported when providing warp for weaving loom, reaches warp and parallel can reach stable structure after weave in.Control the mode of tension force for detecting warp tension, when warp tension is larger, warp beam multi output warp reduces warp tension with this, and when tension force is less, warp beam is suspended output warp and improved tension force with this.The control of tension force is Dynamic controlling pattern, constantly in more greatly and comparatively small tension control process, finds poised state.Tension detect has and is arranged on warp beam and exports the tension-detecting mechanism that is in of warp and come.This tension-detecting mechanism comprises jockey pulley, tension force rocking arm, spring, tension pick-up composition.Warp walks around jockey pulley, and the active force that warp passes to jockey pulley is passed to spring by tension force rocking arm, is finally detected on tension pick-up.Such as China Patent Publication No. disclosed in 15 days January in 2014 be disclose in the Chinese patent of CN103510253A a kind of for automatically regulating the device of textile part winding tension, comprise work and independently tow roller and work beam, the first motor and second motor of roller and work beam rotation is towed described in driving respectively, and be electrically connected and control the PLC of described first motor and the second motor speed, it is characterized in that: described in tow between roller and work beam and be also provided with jockey pulley, described jockey pulley is provided with tension detector, the signal output part of described tension detector is electrically connected by a potentiometer and described PLC.
Owing to directly walking around jockey pulley after the warp output in warp beam in prior art, the wrap angle of warp on jockey pulley is greater than 90 degree, makes tension detect very inaccuracy.Because the tension force that such tension detect process detects mostly is the tensile force that warp is formed on jockey pulley, the not tension force of warp reality, thus in testing process, testing result error is large, detection sensitivity is low.
Summary of the invention
Technical problem to be solved by this invention improves the tension detect precision exporting warp place in warp beam, and the technical scheme realizing above-mentioned purpose is as follows:
A kind of tension-detecting mechanism exporting warp place in warp beam, comprise jockey pulley, tension pick-up, warp beam, tension force rocking arm, tension force rocking arm and jockey pulley, tension pick-up connects respectively, tension pick-up is arranged near tension force rocking arm, warp pile warp warp beam, jockey pulley, it is characterized in that: also comprise additional rollers, described additional rollers is arranged between warp beam and jockey pulley, make additional rollers, a leg-of-mutton line is formed between warp beam and jockey pulley three, make to act on be less than making a concerted effort in additional rollers warp from warp beam out act directly on afterwards jockey pulley make a concerted effort, warp is pile warp additional rollers after jockey pulley, jockey pulley is entered from additional rollers.
Preferably, between tension pick-up tension force rocking arm, spring is set, therefore can captures change slight with joint efforts accurately.
Preferably, described additional rollers is positioned at the oblique upper of warp beam, the oblique below of jockey pulley.
A kind of method of work exporting the tension-detecting mechanism at warp place in warp beam, it is characterized in that: through additional rollers after warp lays out from warp beam, jockey pulley is entered afterwards from additional rollers, last warp from jockey pulley out, the active force that warp passes to jockey pulley is passed to spring by tension force rocking arm, on tension pick-up, finally detect that warp acts on making a concerted effort on jockey pulley.
What act on jockey pulley in the present invention is little with joint efforts, can arrange more warps, thus can weave wider cloth on jockey pulley.
By reducing wrap angle, obtain the tension feedback on warp with this, make tension detect more accurate, the sensitivity simultaneously detected improves greatly.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention
Fig. 2 acts on the schematic diagram of making a concerted effort on jockey pulley when being and not increasing additional rollers
Fig. 3 acts on the schematic diagram of making a concerted effort on jockey pulley when being and increasing additional rollers
Figure number illustrates: additional rollers 1, radial line 2, jockey pulley 3, tension force Rocker arm 4, warp beam 5, tension pick-up 6, spring 7
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
The tension-detecting mechanism exporting warp place in warp beam comprises jockey pulley 3, tension pick-up 6, warp beam 5, tension force Rocker arm 4, tension pick-up 4 is arranged on below warp thread 2, near tension force Rocker arm 4, tension force Rocker arm 4 be connected, the two ends of tension force Rocker arm 4 are connected with jockey pulley 3, spring 7 respectively.Additional rollers 1 is arranged between warp beam and jockey pulley, make additional rollers, between warp beam and jockey pulley three, form a leg-of-mutton line, make to act on be less than making a concerted effort in additional rollers warp from warp beam out act directly on afterwards jockey pulley make a concerted effort, concrete additional rollers 1 is positioned at the oblique upper of warp beam, the oblique below of jockey pulley 3, warp is pile warp additional rollers after jockey pulley, enters jockey pulley from additional rollers.The active force that warp passes to jockey pulley is passed to spring by tension force rocking arm, and tension force passes at tension pick-up by spring again, on tension pick-up, finally detect that warp acts on making a concerted effort on jockey pulley.
Method of work of the present invention realizes like this, through additional rollers after warp 2 lays out from warp beam, jockey pulley is entered afterwards from additional rollers, last warp from jockey pulley out through tension pick-up, the active force that warp passes to jockey pulley is passed to spring by tension force rocking arm, on tension pick-up, making a concerted effort on jockey pulley finally detected.
Parcel angle before the parcel angle that the object of additional rollers 1 produces after being to make warp 2 be wrapped in jockey pulley is greater than.When not arranging additional rollers, the wrap angle between warp is β, and the wrap angle after arranging additional rollers between line is that a, a are greater than β.
Fig. 2 acts on the schematic diagram of making a concerted effort on jockey pulley when being and not arranging additional rollers.Fig. 3 acts on the schematic diagram of making a concerted effort on jockey pulley when being and arranging additional rollers.F1 is greater than F2 with joint efforts with joint efforts.
Parallelogram law is followed in the synthesis of power, and in this parallelogram, the diagonal folded by two adjacent sides is made a concerted effort exactly, and the action direction of making a concerted effort is towards jockey pulley position, and that is force action is on jockey pulley.Wrap angle determines the size of making a concerted effort that warp is formed after jockey pulley both sides pull, and object of the present invention is exactly reduction warp making a concerted effort on jockey pulley, and briefly, wrap angle is greatly then little with joint efforts, and wrap angle is little then makes a concerted effort greatly.Make a concerted effort to come from the tension force of warp in two area segments, therefore can well reflect the situation of tension force with joint efforts.The either large or small situation can feeding back tension force with joint efforts, technology before not having to improve, impact is had on jockey pulley when making a concerted effort large, slight tension variation cannot obtain accurate feedback rapidly from jockey pulley, and the present invention is making a concerted effort hour to be fed back clearly on jockey pulley, make a concerted effort like this action effect on jockey pulley is accurate fast, this also make detection sensitivity of the present invention and accuracy high.Little with joint efforts, jockey pulley can also be made to adopt light structures to make, because large words of making a concerted effort just need jockey pulley to have stronger supporting construction, otherwise, can adopt the structure of lightweight, after the structure light wt of jockey pulley, it promotes further to the susceptibility of making a concerted effort, and the sensitivity so detected is just higher.And warp quantity of the prior art is limited, making a concerted effort that such as prior art middle longitude produces is 10 Ns, so ten warps just produce 100 Ns, warp is many, the cloth width manufacturing gained is just large, during multiple spot warp, jockey pulley will bear more making a concerted effort so again, until jockey pulley cannot obtain the ability detecting tension force.Therefore, be limited to above-mentioned reason in prior art, the woven cloth wide cut of institute is little.And little with joint efforts in the present invention, can arrange more warps on jockey pulley, thus can weave wider cloth, what reason was that a warp produces on jockey pulley makes a concerted effort to be far smaller than making a concerted effort in prior art.
Increase additional rollers, additional rod also assume responsibility for the component on a part of pile warp jockey pulley simultaneously.Component is little, and nature of making a concerted effort is also little.
These are only the preferred embodiment of the embodiment of the present invention; not in order to limit the embodiment of the present invention; within all spirit in the embodiment of the present invention and principle, any amendment done, equivalent replacement, improvement etc., all should be included in the protection domain of the embodiment of the present invention.