CN104328501B - TiAl single crystal alloy with fully controllable lamellar orientation and preparation method thereof - Google Patents

TiAl single crystal alloy with fully controllable lamellar orientation and preparation method thereof Download PDF

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CN104328501B
CN104328501B CN201410528019.3A CN201410528019A CN104328501B CN 104328501 B CN104328501 B CN 104328501B CN 201410528019 A CN201410528019 A CN 201410528019A CN 104328501 B CN104328501 B CN 104328501B
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directional solidification
tial
lamellar orientation
orientation
lamellar
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CN104328501A (en
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陈�光
彭英博
李沛
郑功
祁志祥
王敏智
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Nanjing University of Science and Technology
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Priority to US15/517,165 priority patent/US10570531B2/en
Priority to PCT/CN2015/091508 priority patent/WO2016055013A1/en
Priority to JP2017538285A priority patent/JP6944874B2/en
Priority to EP15849516.8A priority patent/EP3205753B1/en
Priority to RU2017115945A priority patent/RU2701438C2/en
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    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/10Inorganic compounds or compositions
    • C30B29/52Alloys
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B11/00Single-crystal growth by normal freezing or freezing under temperature gradient, e.g. Bridgman-Stockbarger method

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Abstract

The invention discloses a TiAl intermetallic compound single crystal with completely controllable lamellar orientation and a preparation method thereof. The expression of the composition of the TiAl alloy material is TiaAlbNbc(atomic percent), wherein a is more than or equal to 42 and less than or equal to 55, b is more than or equal to 43 and less than or equal to 49, c is more than or equal to 2 and less than or equal to 9, and a + b + c = 100. The preparation method of the TiAl alloy single crystal with controllable lamellar orientation comprises the following steps: electromagnetic induction suspension smelting of a TiAl alloy master alloy ingot in a water-cooled copper crucible, and casting into a directional solidification bar through suction casting; putting the test bar into a high-purity corundum crucible with the inner wall sintered with a high-purity yttrium oxide coating for Bridgman directional solidification; the solid phase transformation process is controlled by changing the solidification parameters, so that the orientation of the single crystal wafer layer is completely controllable, andand obtaining the TiAl intermetallic compound single crystal with the lamellar orientation parallel to the growth direction.

Description

Fully controllable TiAl single crystal alloys of a kind of lamellar orientation and preparation method thereof
Technical field
The invention belongs to inter-metallic compound material technical field, and in particular to a kind of fully controllable TiAl of lamellar orientation Single crystal alloy and preparation method thereof.
Background technology
TiAl intermetallic compound is a kind of novel light high-temperature structural material, and its proportion is less than nickel base superalloy 50%, there is height than strong, Gao Bigang, anti-corrosion, wear-resisting, high temperature resistant and excellent inoxidizability and creep resistant, it is to replace For the ideal material of Ni based high-temperature alloys.
The mechanical property of complete lamellar structure TiAl alloy has close relationship with its lamellar orientation.By to single The research of the full sheet many twin crystal PST (Polysynthetic twinned crystal) of layer of orientation, finds its intensity with modeling Property shows obvious anisotropy.Due to this anisotropy of complete lamellar structure, when lamellar orientation is suitable, make it more suitable Together in blade of aviation engine so some require high temperature resistant, and only by the service condition of one-dimensional square load.If can be by TiAl alloy produces the engine blade of complete lamellar structure using the method for directional solidification, and it is parallel to be orientated its lamellar structure It is undoubtedly extremely beneficial in the axial direction (direction of growth of crystal in directional solidification) of blade.Yamaguchi et al. system researches Influence of the TiAl alloy lamellar orientation to mechanical property, finds when loading direction is parallel with lamellar orientation, yield strength with Elongation percentage reaches best of breed.Therefore, the performance of TiAl alloy is further improved, just must be to the lamella of final tissue Orientation is controlled, the TiAl intermetallic compound monocrystalline complete lamellar structure consistent with loading direction to obtain orientation.
At present, the control method of domestic and international TiAl alloy lamellar orientation mainly includes seed-grain method and changes the non-of solidification path Seed-grain method.Yamaguchi, Johnson et al. solidify seed-grain method by α phases, from Ti-Al-Si systems alloy as seed crystal, pass through Necking down crystal separation method has obtained the monocrystalline PST that lamellar orientation is completely parallel to the direction of growth.Seed crystal composition generally with foundry alloy composition Having differences causes the composition of directional solidificating alloy and performance uneven, and the preparation technology of seed crystal is complicated.Therefore, seed-grain method With clearly disadvantageous.
In non-seed-grain method, do not study both at home and abroad obtain the full sheet layer TiAl single crystal organization parallel with the direction of growth at present. Lin Junpin etc. uses " from seed-grain method " (double directional under the conditions of relatively low G/V to Ti-46Al-5Nb alloys Solidification method) has obtained the full sheet layer single crystal organization parallel with the direction of growth.They think, relatively low G/V Technique makes β phases interdendritic away under suitable conditions, can obtain parallel with the direction of growth single take by full peritectic reaction To α phases, the α variants of different position phases are generated without there is solid-state phase changes β → α, so as to complete the control to lamellar orientation.This The method of kind needs to carry out the directional solidification of same process twice, the relatively common many process of setting of non-seed-grain method, has aggravated crucible Pollution of the material to alloy, the industrialization to directional solidification TiAl alloy is unfavorable.
Research both at home and abroad on non-seed-grain method control lamellar orientation before is change solidification path, it is impossible to control monocrystalline Lamellar orientation, and do not obtain the monocrystalline lamellar structure being substantially parallel with the direction of growth.To solve this technical barrier, TiAl is closed Golden solid-state orientation phase transition process turns into the key of control lamellar orientation.From phasor, after the solidification of complete lamellar structure TiAl alloy β → α and α → α must also be experienced2The solid-state phase changes of+γ.When primary phase is β phases, selecting excellence evaluation is<001>, its correlation It is to be:{110}β//{0001}α//{111}γ [25], and { 110 }β12 variables in 4 parallel to the direction of growth, 8 with it is raw Length direction inclines at 45 °[16,26], only 1/3 habit plane is oriented parallel in the lamellar structure formed after experience solid-state phase changes The direction of growth.Obviously, the orientation of the final lamellar structure of TiAl alloy, depends not only on the direction of growth of nascent β phases, additionally depends on Solid-state phase changes process afterwards.So, β → α solid-state phase changes processes are also the key for controlling lamellar orientation.And so far on The research of TiAl lamellar orientations control, is focused on process of setting, and ignores the solid-state phase changes process after solidification.
Therefore, process of setting is not only controlled, makes directional solidification primary phase for β phases, and to control TiAl alloy to orient During solid-state phase changes the forming core of cenotype grow up, phase boundary directional migration process, make its orient solid-state phase changes in only remain With the direction of growth in 0 ° of lamellar orientation, complete under the conditions of continuously-directional liquid-solid-phase changeable-solid-state phase changes to TiAl alloy lamella The control of orientation.
The content of the invention
The purpose of the present invention is by controlling continuously-directional liquid-solid-phase changeable-solid-state phase changes process, there is provided a kind of lamellar orientation Fully controllable TiAl intermetallic compound monocrystalline and preparation method thereof.
A kind of fully controllable TiAl intermetallic compound monocrystalline of lamellar orientation, with atomic percentage, its alloying component Expression formula is TiaAlbNbc, wherein, 42≤a≤55,43≤b≤49,2≤c≤9, a+b+c=100.
The preparation of the fully controllable TiAl intermetallic compound monocrystalline of above-mentioned lamellar orientation, comprises the following specific steps that:
The first step:Ti, Al, Nb simple metal raw material that purity is 99.999% are chosen, is matched somebody with somebody according to alloying component Than being less than 10 in vacuum-3Master alloy melting in the cold crucible levitation melting stove of Pa, makes alloying component uniform through 3~4 meltings Change, and directional solidification bar is cast in suction;
Second step:TiAl alloy coupon is put into solidification is oriented in the corundum crucible of high-purity yttrium oxide coating, take out true It is empty to 5 × 10-3Pa, then protect gas to high-purity argon is filled with system;
3rd step:Regulation inductive source power is heated to sample, and holding temperature is 1450~1650K, soaking time It is 15~30min, starts directional solidification, it is 5~20 μm/s to control directional solidification withdrawing rate;Continued propagation is to specimen length At 50mm, starting fast quenching carries out rapid quenching to directional solidification sample, retains solid liquid interface.
Directional solidification diameter of rod is Φ (4~6mm) × 100mm in the first step.
The corundum crucible size of high-purity yttrium oxide coating is Φ (7~9mm) × 100mm in second step;High-purity argon protects gas Charge is 0.04~0.06MPa.
Principle of the invention:TiAl alloy lamellar orientation is controlled using Bridgman directional freeze methods, it is solidifying by changing Gu parameter thermograde and growth rate, ensure that primary phase is full β phases first, eliminated secondly by crystal grain competition in process of setting Monocrystalline is obtained, and there is a critical-temperature specific withdrawing rate of correspondence in process of setting, under this withdrawing rate most α phase of the whole lamellar orientation with the direction of growth for 45 ° is eliminated by phase boundary migration, makes the 12 α variables obtained in β → α phase transformations In only retain the final lamellar orientation α phase parallel with the direction of growth, so as to complete the control to lamellar orientation.
The present invention compared with prior art, has the following advantages that:1. common Bridgman directional freeze methods are used, is led to Overregulate solidification parameter, control continuously-directional liquid-solid-phase changeable-orientation solid-state phase changes, it is ensured that beta-phase growth and by solid-state entirely Phase transformation controls final lamellar orientation, and obtains the TiAl alloy single crystal organization that lamellar orientation is completely parallel to the direction of growth.
2. present invention effectively prevents the shortcoming that seed-grain method composition performance is uneven, while in single directional solidification process Just the single crystal organization of preferable lamellar orientation has been obtained, technique has been simplified.
3. the present invention can completely control its list during TiAl alloy monocrystalline is prepared under certain limit solidification parameter Wafer layer is orientated.The present invention provides theoretical foundation for the industrial applications of directional solidification TiAl alloy.
Brief description of the drawings
Fig. 1 is prior art part Ti-Al binary alloy phase diagrams.
Fig. 2 is the micro-organization chart of directional solidification sample of the present invention maximum longitudinal section (a) and lamellar orientation (b).
Fig. 3 is directional solidification sample of the present invention competition section longitudinal section micro-organization chart.
Fig. 4 is the micro-organization chart of directional solidification sample of the present invention maximum longitudinal section (a) and lamellar orientation (b).
Fig. 5 is directional solidification sample of the present invention competition section longitudinal section micro-organization chart.
Fig. 6 is the micro-organization chart of directional solidification sample of the present invention maximum longitudinal section (a) and lamellar orientation (b).
Fig. 7 is directional solidification sample of the present invention quenching solid liquid interface.
Note:The microscopic structure direction of growth is for from right to left in accompanying drawing 2-7.
Specific embodiment
Fully controllable TiAl intermetallic compound monocrystalline of a kind of lamellar orientation of the present invention and preparation method thereof, its specific reality Apply mode as follows:
(1) selection primary phase is the Ti-Al-Nb ternary alloy three-partalloys of full β phases.According to multicomponent alloy phasor and phase choosing principles, Such as Fig. 1, by adjusting the proportion relation between atomic component, make its first all β phase of precipitated phase.Specifically, improve Nb's Content, reduces the relative scale of Al, forms β phase regions wider.
(2) according to 1) obtained by alloying component, configured using high pure metal constituent element, and under high-purity Ar gas shielded, adopt Foundry alloy is founded with cold crucible electromagnetic levitation-melt equipment.The multiple melting of foundry alloy obtains uniform master alloy ingot, and suction is cast Foundry alloy bar.
(3) TiAl alloy bar is inserted into the corundum crucible that inwall sinters high-purity yttrium oxide coating, corundum crucible size is Φ (5~8mm) × 100mm, is put into Bridgman directional solidification furnaces, when suction puts 5 × 10-3Pa, it is filled with 0.04~ 0.06MPa high-purity argons protect gas.
(4) regulation inductive source power is heated to sample, and holding temperature is 1450~1650K, and soaking time is 15 ~30min, starts directional solidification, and it is 5~20 μm/s to control directional solidification growth speed;
(5) at given pace continued propagation to specimen length 50mm, start fast quenching carries out fast quenching to directional solidification sample Treatment, retains solid liquid interface.
With reference to specific embodiment, the invention will be further described.
Embodiment 1
Experiment alloying component used is Ti47Al45Nb8(atomic percent at%), its metal constituent element purity is 99.999%, under high-purity Ar gas shielded, founded using cold crucible electromagnetic levitation-melt equipment in the case where vacuum is 5 × 10-3Pa Foundry alloy.Uniform master alloy ingot is obtained through 4 meltings, and Φ 4 × 100mm foundry alloy bars are cast in suction.TiAl alloy is tried Rod is put into during inwall scribbles the corundum crucible of high-purity yttrium oxide and is oriented solidification experiments, is evacuated to 5 × 10-3Pa, then to being 0.05MPa high-purity argons protection gas is filled with system., adjusting inductive source power and sample is heated, holding temperature is 1550K, Soaking time is 25min, starts directional solidification, and it is 5 μm/s to control directional solidification growth speed;When pull length to specimen length At 50mm, starting fast quenching carries out rapid quenching to sample, retains solid liquid interface.Maximum longitudinal section to the cylinder sample shows Micro-assembly robot is characterized, and is observed the elder generation of the solidification under withdrawing rate precipitated phase, grain size and lamellar orientation and is analyzed, such as Fig. 2 A shown in () and Fig. 2 (b), discovery obtains TiAl alloy monocrystalline of the lamellar orientation parallel to the direction of growth.It is 5 μ that growth rate is smaller During m/s, the enrichment of solute can fully be spread, and growth can stablize to be carried out, and crystal grain has the sufficient time to grow up, so gained is brilliant Grain is more thick until obtaining crystal growth.
Directional solidification competition section microscopic structure when Fig. 3 is 5 μm/s.Due in β → α solid-state phase changes, due to formed 0 ° and The mismatch at 45 ° of lamellas, two kinds of interfaces is different, causes the difference of different phase boundary mobilities, so one has critical pull speed 5 μm/s of rate, below this withdrawing rate, formed 0 ° with 45 ° of α grain nucleations of lamellar orientation after 0 ° of grain growth driving force compared with Greatly, 45 ° of crystal grain are finally eliminated, monocrystalline of the lamellar orientation parallel to the direction of growth is obtained.
Embodiment 2
Using alloying component and method in the same manner as in Example 1, holding temperature is 1550K, and soaking time is 25min, Start directional solidification, it is 15 μm/s to control directional solidification growth speed;As shown in Fig. 4 (a) and Fig. 4 (b), under this withdrawing rate What β → α solid-state phase changes were retained is 45 ° of α phases of lamellar orientation, so being finally organized as the monocrystalline that lamellar orientation is 45 °.
Directional solidification competition section microscopic structure when Fig. 5 is 15 μm/s.In this withdrawing rate, 45 ° of crystal grain solid-state phase deformations Core driving force is more than 0 ° of crystal grain, so that 0 ° of crystal grain can not grow, obtains the TiAl alloy list that lamellar orientation and the direction of growth are in 45 ° It is brilliant.
Embodiment 3
Using alloying component and method in the same manner as in Example 1, holding temperature is 1550K, and soaking time is 25min, Start directional solidification, it is 20 μm/s to control directional solidification growth speed;As shown in Fig. 6 (a) and Fig. 6 (b), obtain lamellar orientation with The direction of growth is in 45 ° of monocrystalline.
Fig. 7 is the solid liquid interface that rapid quenching retains, and its dendritic growth pattern is in 4 weight symmetries, with significantly secondary Dendrite and it is dry with dendrite be in 90 ° of vertical relations, can be inferred that in directional solidification process, the β phases of cubic system are just Raw phase.
Embodiment 4
Using method same as Example 1, alloying component used is Ti55Al43Nb2, holding temperature is 1650K, insulation Time is 30min, and directional solidification growth speed is 5 μm/s, obtains the TiAl alloy list parallel to the direction of growth with lamellar orientation It is brilliant.
Embodiment 5
Using method same as Example 1, alloying component used is Ti48Al43Nb9, holding temperature is 1450K, insulation Time is 30min, and directional solidification growth speed is 10 μm/s, obtains the TiAl alloy list that lamellar orientation and the direction of growth are in 45 ° It is brilliant.
Embodiment 6
Using method same as Example 1, alloying component used is Ti51Al45Nb6, holding temperature is 1650K, insulation Time is 15min, and directional solidification growth speed is 5 μm/s, obtains the TiAl alloy list parallel to the direction of growth with lamellar orientation It is brilliant.
Embodiment 7
Using method same as Example 1, alloying component used is Ti42Al49Nb9, holding temperature is 1550K, insulation Time is 25min, and directional solidification growth speed is 5 μm/s, obtains the TiAl alloy list parallel to the direction of growth with lamellar orientation It is brilliant.

Claims (6)

1. the fully controllable TiAl intermetallic compound monocrystalline of a kind of lamellar orientation, it is characterised in that with atomic percentage, its Alloying component expression formula is TiaAlbNbc, wherein, 42≤a≤55,43≤b≤49,2≤c≤9, a+b+c=100, wherein, by with It is prepared by lower step:
The first step:Ti, Al, Nb simple metal raw material that purity is 99.999% are chosen, is matched according to alloying component, Vacuum is less than 10-3Master alloy melting in the cold crucible levitation melting stove of Pa, alloying component is homogenized through 3 ~ 4 meltings, and Directional solidification bar is cast in suction;
Second step:TiAl alloy coupon is put into solidification is oriented in the corundum crucible of high-purity yttrium oxide coating, be evacuated to 5 ×10-3Pa, then protect gas to high-purity argon is filled with system;
3rd step:Regulation inductive source power sample is heated, holding temperature be 1450 ~ 1650K, soaking time be 15 ~ 30min, starts directional solidification, when controlling directional solidification withdrawing rate for 15 μm/s, at continued propagation to specimen length 50mm, opens Dynamic fast quenching carries out rapid quenching to directional solidification sample, retains solid liquid interface, obtains lamellar orientation with the direction of growth in 45 ° TiAl alloy monocrystalline;When directional solidification withdrawing rate is controlled for 20 μm/s, the list that lamellar orientation and the direction of growth are in 45 ° is obtained It is brilliant.
2. the fully controllable TiAl intermetallic compound monocrystalline of lamellar orientation as claimed in claim 1, it is characterised in that first Directional solidification diameter of rod is Φ in step(4~6mm)×100mm.
3. the fully controllable TiAl intermetallic compound monocrystalline of lamellar orientation as claimed in claim 1, it is characterised in that second The corundum crucible size of high-purity yttrium oxide coating is Φ in step(7~9mm)×100mm;High-purity argon protection gas charge is 0.04 ~ 0.06MPa。
4. the preparation method of the fully controllable TiAl intermetallic compound monocrystalline of a kind of lamellar orientation as claimed in claim 1, It is characterised in that it includes following specific steps:
The first step:Ti, Al, Nb simple metal raw material that purity is 99.999% are chosen, is matched according to alloying component, Vacuum is less than 10-3Master alloy melting in the cold crucible levitation melting stove of Pa, alloying component is homogenized through 3 ~ 4 meltings, and Directional solidification bar is cast in suction;
Second step:TiAl alloy coupon is put into solidification is oriented in the corundum crucible of high-purity yttrium oxide coating, be evacuated to 5 ×10-3Pa, then protect gas to high-purity argon is filled with system;
3rd step:Regulation inductive source power sample is heated, holding temperature be 1450 ~ 1650K, soaking time be 15 ~ 30min, starts directional solidification, when controlling directional solidification withdrawing rate for 15 μm/s, at continued propagation to specimen length 50mm, opens Dynamic fast quenching carries out rapid quenching to directional solidification sample, retains solid liquid interface, obtains lamellar orientation with the direction of growth in 45 ° TiAl alloy monocrystalline;When directional solidification withdrawing rate is controlled for 20 μm/s, the list that lamellar orientation and the direction of growth are in 45 ° is obtained It is brilliant.
5. the preparation method of the fully controllable TiAl intermetallic compound monocrystalline of lamellar orientation as claimed in claim 4, it is special Levy and be, directional solidification diameter of rod is Φ in the first step(4~6mm)×100mm.
6. the preparation method of the fully controllable TiAl intermetallic compound monocrystalline of lamellar orientation as claimed in claim 4, it is special Levy and be, the corundum crucible size of high-purity yttrium oxide coating is Φ in second step(7~9mm)×100mm;High-purity argon protection gas fills Enter amount for 0.04 ~ 0.06MPa.
CN201410528019.3A 2014-10-09 2014-10-09 TiAl single crystal alloy with fully controllable lamellar orientation and preparation method thereof Active CN104328501B (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
CN201410528019.3A CN104328501B (en) 2014-10-09 2014-10-09 TiAl single crystal alloy with fully controllable lamellar orientation and preparation method thereof
US15/517,165 US10570531B2 (en) 2014-10-09 2015-10-09 TiAl intermetallic compound single crystal material and preparation method therefor
PCT/CN2015/091508 WO2016055013A1 (en) 2014-10-09 2015-10-09 Tial intermetallic compound single crystal material and preparation method therefor
JP2017538285A JP6944874B2 (en) 2014-10-09 2015-10-09 Single crystal material of TiAl intermetallic compound and its manufacturing method
EP15849516.8A EP3205753B1 (en) 2014-10-09 2015-10-09 Preparation method for a tial intermetallic compound single crystal material
RU2017115945A RU2701438C2 (en) 2014-10-09 2015-10-09 Monocrystalline material of intermetallic compound of titanium and aluminium and methods for production thereof

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CN105603533A (en) * 2015-12-17 2016-05-25 中国矿业大学 Alloy design method for reducing directionally-solidified titanium aluminum alloy interface reaction
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