CN104327363B - A kind of wire-insulating compound that can be used for hygrothermal environment - Google Patents

A kind of wire-insulating compound that can be used for hygrothermal environment Download PDF

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Publication number
CN104327363B
CN104327363B CN201410696414.2A CN201410696414A CN104327363B CN 104327363 B CN104327363 B CN 104327363B CN 201410696414 A CN201410696414 A CN 201410696414A CN 104327363 B CN104327363 B CN 104327363B
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China
Prior art keywords
powder
bisphenol
epoxy resin
type epoxy
kaolin
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Expired - Fee Related
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CN201410696414.2A
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Chinese (zh)
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CN104327363A (en
Inventor
刘斐
刘宜之
刘幸幸
苏永义
隋树法
解磊
李慧
王海
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Guangzhou Linshi Wire Co Ltd
Original Assignee
JUNAN POWER SUPPLY CO Ltd
State Grid Corp of China SGCC
Linyi Power Supply Co of State Grid Shandong Electric Power Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention belongs to electric power Material Field, disclose a kind of wire-insulating compound that can be used for hygrothermal environment, it is prepared from by following raw material, polyethylene, polrvinyl chloride, bisphenol A type epoxy resin, bisphenol f type epoxy resin, γ aminopropyl triethoxysilane, octyl ester of epoxy fatty acid, attapulgite, polydimethylsiloxane, dicyclopentadiene, TDE, graphite powder, aluminum nitride powder, carborundum powder, Kaolin, sodium alginate and Muscovitum stone powder.Insulation Material of the present invention can use under hygrothermal environment for a long time, and keeps preferable hot strength, elongation at break and insulating properties.

Description

A kind of wire-insulating compound that can be used for hygrothermal environment
Technical field
The invention belongs to electric power Material Field, be specifically related to a kind of wire-insulating compound that can be used for hygrothermal environment.
Background technology
Electric wire is typically to be formed by several or several groups of wires (often organizing at least two) are stranded around center, is shaped like rope, simultaneously outer layer cover height insulating barrier.Electric wire has power cord, controls electric wire, compensating wire, shielding wire, high temperature electric wire, computer electric wire, signal wires, coaxial cord, fire-resistant wires, wire for ship, mining electric wire, aluminum alloy wire etc..They are all made up of sub-thread or stranded conductor and insulating barrier, are used for connecting circuit, electrical equipment etc..
Wire insulation outer layer, mainly for the protection of inner conductor, uses PVC electric wire material the most mostly, and it is based on polyvinyl chloride resin, adds many component mixing materials of various compounding ingredient.Owing to its mechanical performance is superior, against weather is good, there are excellent electrical insulation properties, handling ease and the advantage such as with low cost, are therefore widely used in insulation and the jacket material of electric wire.But electric wire materials in the market yet suffers from defect, and some moisture effects are poor, it is susceptible to electric leakage, some antimildew and antibacterial effects are bad, it is impossible to be applied in hygrothermal environment for a long time, and people are when using electric wire, it is very easy to fungal infection, affects the health of people.
Summary of the invention
Present invention aim to address the deficiency that prior art exists, it is provided that a kind of wire-insulating compound that can be used for hygrothermal environment;Electric wire materials prepared by the present invention not only possesses preferable insulating properties and mechanical performance, is also equipped with certain mildew resistant moistureproof anti-microbial property, it is possible to be applied to for a long time in hygrothermal environment.
In order to realize foregoing invention purpose, the present invention is realized by case by following technical side:
A kind of wire-insulating compound that can be used for hygrothermal environment, it is prepared from by the raw material of following weight parts:
Polyethylene 80-90 part, polrvinyl chloride 30-40 part, bisphenol A type epoxy resin 13-15 part, bisphenol f type epoxy resin 13-15 part, gamma-aminopropyl-triethoxy-silane 10-12 part, octyl ester of epoxy fatty acid 8-10 part, attapulgite 6-7 part, polydimethylsiloxane 5-6 part, dicyclopentadiene 5-6 part, TDE 4-5 part, graphite powder 3-4 part, aluminum nitride powder 2-3 part, carborundum powder 1-2 part, Kaolin 1-2 part, sodium alginate 1-2 part, Muscovitum stone powder 1-2 part;
Described attapulgite, graphite powder, aluminum nitride powder, carborundum powder, Kaolin, sodium alginate, and the size controlling of Muscovitum stone powder is more than 200 mesh;
The invention also discloses the preparation method of above-mentioned Insulation Material, comprise the steps:
Step 1): weigh above-mentioned each raw material for standby according to weight portion;
Step 2): by attapulgite, graphite powder, aluminum nitride powder, carborundum powder, Kaolin, sodium alginate, and Muscovitum stone powder are put in blender, stir, then putting in retort, the temperature of retort controls at about 80 DEG C, and insulation reaction 10min obtains modifying agent;
Step 3) is by step 2) modifying agent that obtains, polyethylene, polrvinyl chloride, bisphenol A type epoxy resin, bisphenol f type epoxy resin, gamma-aminopropyl-triethoxy-silane, octyl ester of epoxy fatty acid, polydimethylsiloxane, dicyclopentadiene and TDE are put in centrifuge successively, 1000 turns/min centrifugal mixer 5 minutes, after mix homogeneously, enter double screw extruder and be squeezed into molten condition, be expressed in injection machine after batch mixing is completely melted, injection mo(u)lding and get final product at 300 DEG C.
The wire of the present invention can select the wire of routine, such as copper conductor or aluminum conductor etc. as required.
The beneficial effect that the present invention obtains specifically includes that
Insulation Material of the present invention possesses preferable insulating properties and mechanical performance, is also equipped with certain mildew resistant moistureproof anti-microbial property, it is possible to be applied to for a long time in hygrothermal environment, do not interfere with the health of people, hot strength and elongation at break change are little, and service life is long, possesses preferable security performance;The present invention, by adding multiple auxiliary material auxiliary agent, improves the defect of some materials itself, improves moisture-proof, antibiotic performance and mechanical performance;Preparation technology of the present invention is simple, and material combination is reasonable, with low cost, is suitable for large-scale industrial production.
Detailed description of the invention
For the technical scheme making those skilled in the art be more fully understood that in the application, below in conjunction with the application specific embodiment, the present invention is more clearly and completely described, it is clear that, described embodiment is only some embodiments of the present application rather than whole embodiments.Based on the embodiment in the application, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, all should belong to the scope of protection of the invention.
Embodiment 1
A kind of wire-insulating compound that can be used for hygrothermal environment, it is prepared from by the raw material of following weight parts:
Polyethylene 80 parts, polrvinyl chloride 30 parts, bisphenol A type epoxy resin 13 parts, bisphenol f type epoxy resin 13 parts, gamma-aminopropyl-triethoxy-silane 10 parts, octyl ester of epoxy fatty acid 8 parts, attapulgite 6 parts, polydimethylsiloxane 5 parts, dicyclopentadiene 5 parts, TDE 4 parts, graphite powder 3 parts, aluminum nitride powder 2 parts, carborundum powder 1 part, Kaolin 1 part, sodium alginate 1 part, Muscovitum stone powder 1 part;
Described attapulgite, graphite powder, aluminum nitride powder, carborundum powder, Kaolin, sodium alginate, and the size controlling of Muscovitum stone powder is at 200 mesh;
The preparation method of above-mentioned Insulation Material comprises the steps:
Step 1): weigh above-mentioned each raw material for standby according to weight portion;
Step 2): by attapulgite, graphite powder, aluminum nitride powder, carborundum powder, Kaolin, sodium alginate, and Muscovitum stone powder are put in blender, stir, then putting in retort, the temperature of retort controls at 80 DEG C, and insulation reaction 10min obtains modifying agent;
Step 3) is by step 2) modifying agent that obtains, polyethylene, polrvinyl chloride, bisphenol A type epoxy resin, bisphenol f type epoxy resin, gamma-aminopropyl-triethoxy-silane, octyl ester of epoxy fatty acid, polydimethylsiloxane, dicyclopentadiene and TDE are put in centrifuge successively, 1000 turns/min centrifugal mixer 5 minutes, after mix homogeneously, enter double screw extruder and be squeezed into molten condition, be expressed in injection machine after batch mixing is completely melted, injection mo(u)lding and get final product at 300 DEG C.
Embodiment 2
A kind of wire-insulating compound that can be used for hygrothermal environment, it is prepared from by the raw material of following weight parts:
Polyethylene 90 parts, polrvinyl chloride 40 parts, bisphenol A type epoxy resin 15 parts, bisphenol f type epoxy resin 15 parts, gamma-aminopropyl-triethoxy-silane 12 parts, octyl ester of epoxy fatty acid 10 parts, attapulgite 7 parts, polydimethylsiloxane 6 parts, dicyclopentadiene 6 parts, TDE 5 parts, graphite powder 4 parts, aluminum nitride powder 3 parts, carborundum powder 2 parts, Kaolin 2 parts, sodium alginate 2 parts, Muscovitum stone powder 2 parts;
Described attapulgite, graphite powder, aluminum nitride powder, carborundum powder, Kaolin, sodium alginate, and the size controlling of Muscovitum stone powder is at 300 mesh;
The preparation method of above-mentioned Insulation Material comprises the steps:
Step 1): weigh above-mentioned each raw material for standby according to weight portion;
Step 2): by attapulgite, graphite powder, aluminum nitride powder, carborundum powder, Kaolin, sodium alginate, and Muscovitum stone powder are put in blender, stir, then putting in retort, the temperature of retort controls at 80 DEG C, and insulation reaction 10min obtains modifying agent;
Step 3) is by step 2) modifying agent that obtains, polyethylene, polrvinyl chloride, bisphenol A type epoxy resin, bisphenol f type epoxy resin, gamma-aminopropyl-triethoxy-silane, octyl ester of epoxy fatty acid, polydimethylsiloxane, dicyclopentadiene and TDE are put in centrifuge successively, 1000 turns/min centrifugal mixer 5 minutes, after mix homogeneously, enter double screw extruder and be squeezed into molten condition, be expressed in injection machine after batch mixing is completely melted, injection mo(u)lding and get final product at 300 DEG C.
Embodiment 3
The performance test of wire-insulating compound prepared by the present invention:
The various aspects of performance of the cable insulating material of embodiment 1 and embodiment 2 preparation is preferable, and concrete testing result can be shown in Table 1, and wherein Insulation Material layer thickness is 2mm:
Table 1
Performance indications Testing standard Desired value Embodiment 1 Embodiment 2
Hot strength Mpa GB/T1040.3-2006 12.5 18.9 19.3
Elongation at break % GB/T1040.3-2006 400 589 583
Resisting environmental stress and cracking F0 (h) GB/T2951.41-2008 500 571 577
Oxygen index (OI) GB/T2406-1993 26 29 30
Antifungal is tested GB/T2403-1999 0 grade 0 grade 0 grade
Specific insulation × 10-15(Ω cm) GB/T 3048.2-2007 2.0 2.51 2.49
The present invention also have detected at 100 DEG C, 240h baking oven hydrothermal aging test (with reference to GB/T2951.12-2008), and the hot strength of the cable insulating material of embodiment 1 and embodiment 2 preparation reduces 3.5% and 4.0% respectively;Elongation at break reduces 10.2% and 10.5% respectively;Insulating properties and oxygen index (OI) do not have significant change;Comply fully with standard.
After testing, each parameter all meets index to wire-insulating compound prepared by Example 1 and Example 2 of the present invention, it is possible to uses for a long time under hygrothermal environment, and keeps preferable hot strength, elongation at break and insulating properties;Insulation Material of the present invention can suppress mycete to breed effectively, it is to avoid people contact mycete and unhealthful in use.
Above in association with specific embodiment, invention has been described, it will be appreciated by those skilled in the art that these descriptions are all exemplary, is not limiting the scope of the invention.The present invention can be made various variants and modifications according to spirit and principles of the present invention by those skilled in the art, and these variants and modifications are also within the scope of the invention.

Claims (1)

1. the wire-insulating compound that can be used for hygrothermal environment, it is characterised in that described Insulation Material is prepared from by the raw material of following weight parts:
Polyethylene 80-90 part, polrvinyl chloride 30-40 part, bisphenol A type epoxy resin 13-15 part, bisphenol f type epoxy resin 13-15 part, gamma-aminopropyl-triethoxy-silane 10-12 part, octyl ester of epoxy fatty acid 8-10 part, attapulgite 6-7 part, polydimethylsiloxane 5-6 part, dicyclopentadiene 5-6 part, TDE 4-5 part, graphite powder 3-4 part, aluminum nitride powder 2-3 part, carborundum powder 1-2 part, Kaolin 1-2 part, sodium alginate 1-2 part, Muscovitum stone powder 1-2 part;
Described attapulgite, graphite powder, aluminum nitride powder, carborundum powder, Kaolin, sodium alginate, and the particle diameter of Muscovitum stone powder all control more than 200 mesh;
The preparation method of described Insulation Material comprises the steps:
Step 1): weigh each raw material for standby according to weight portion;
Step 2): by attapulgite, graphite powder, aluminum nitride powder, carborundum powder, Kaolin, sodium alginate, and Muscovitum stone powder are put in blender, stir, then putting in retort, the temperature of retort controls at 80 DEG C, and insulation reaction 10min obtains modifying agent;
Step 3) is by step 2) modifying agent that obtains, polyethylene, polrvinyl chloride, bisphenol A type epoxy resin, bisphenol f type epoxy resin, gamma-aminopropyl-triethoxy-silane, octyl ester of epoxy fatty acid, polydimethylsiloxane, dicyclopentadiene and TDE are put in centrifuge successively, 1000 turns/min centrifugal mixer 5 minutes, after mix homogeneously, enter double screw extruder and be squeezed into molten condition, be then expressed in injection machine, injection mo(u)lding and get final product at 300 DEG C.
CN201410696414.2A 2014-11-27 2014-11-27 A kind of wire-insulating compound that can be used for hygrothermal environment Expired - Fee Related CN104327363B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105924845A (en) * 2016-06-13 2016-09-07 深圳市红岩电控设备有限公司 Efficient and energy-saving environment-friendly graphene power distribution cabinet
CN107936342A (en) * 2017-11-30 2018-04-20 钟永松 It is a kind of that there is the CABLE MATERIALS of antimildew and antibacterial
CN109233097A (en) * 2018-08-21 2019-01-18 浙江亚格电子科技有限公司 Track shields door pillar wrapper sheet component

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103275415A (en) * 2013-05-13 2013-09-04 浙江飞龙管业有限公司 Special Half-type communication cable protection sleeve for seafloor
CN104017333A (en) * 2014-06-18 2014-09-03 国家电网公司 Cold-resistant and high-temperature resistant cable material and preparation method thereof
CN104151746A (en) * 2014-08-12 2014-11-19 国家电网公司 environment-friendly fire-retardant insulation material and application thereof in electric cables

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2898859B2 (en) * 1993-09-29 1999-06-02 住友ベークライト株式会社 Flame retardant resin composition

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103275415A (en) * 2013-05-13 2013-09-04 浙江飞龙管业有限公司 Special Half-type communication cable protection sleeve for seafloor
CN104017333A (en) * 2014-06-18 2014-09-03 国家电网公司 Cold-resistant and high-temperature resistant cable material and preparation method thereof
CN104151746A (en) * 2014-08-12 2014-11-19 国家电网公司 environment-friendly fire-retardant insulation material and application thereof in electric cables

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Inventor after: Lin Kaijun

Inventor before: Liu Fei

Inventor before: Liu Yizhi

Inventor before: Liu Xingxing

Inventor before: Su Yongyi

Inventor before: Sui Shufa

Inventor before: Jie Lei

Inventor before: Li Hui

Inventor before: Wang Hai

TR01 Transfer of patent right

Effective date of registration: 20170524

Address after: 510000 Guangdong Province, Guangzhou Baiyun District and the town of Huang Bang Ling West Road No. 9 two

Patentee after: Guangzhou Shuguang wire & Cable Co., Ltd.

Address before: 100761 West Chang'an Avenue, Beijing, No. 86, No.

Co-patentee before: Linyi Electric Power Company of Guo Wang Shandong Province Utilities Electric Co.

Patentee before: State Grid Corporation of China

Co-patentee before: Junan Power Supply Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20190724

Address after: 510000 Guangdong Province, Guangzhou Baiyun District and the town of Huang Bang Ling West Road No. 9 two

Patentee after: Guangzhou Linshi Wire Co., Ltd.

Address before: 510000 Guangdong Province, Guangzhou Baiyun District and the town of Huang Bang Ling West Road No. 9 two

Patentee before: Guangzhou Shuguang wire & Cable Co., Ltd.

TR01 Transfer of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160921

Termination date: 20201127

CF01 Termination of patent right due to non-payment of annual fee