Summary of the invention
Technical problem to be solved by this invention is to overcome prior art defect, provides a kind of high flexibility, high abrasion, high anti-tear, low temperature resistant, fungus-resistant cable jacket rubber and preparation method.
In order to solve the problems of the technologies described above, cable sheath rubber provided by the invention is by the composition of following mass parts: chloroprene rubber 35 ~ 100 parts, vulcanizing agent 10 ~ 15 parts, vulcanizing agent auxiliary agent 0.5 ~ 1 part, lead sulfate tribasic 3 ~ 5 parts, one 4 ~ 6 parts, softening agent, 2 10 ~ 20 parts, softening agent, carbon black 25 ~ 35 parts, white carbon black 10 ~ 20 parts, strengthening agent 10 ~ 20 parts, antimonous oxide 5 ~ 10 parts, zinc borate 10 ~ 20 parts, stearic acid 2 ~ 4 parts, 2, 2'-dithio-bis-benzothiazole 0.5 ~ 1 part, 2, 2, 4-trimethylammonium-1, 2-dihyaroquinoline polymer 1 ~ 2 part, N, N-nickel dibutyl dithiocarbamate 1 ~ 2 part and mould inhibitor 3 ~ 5 parts.
The formula of preferably selecting of cable sheath rubber of the present invention is:
Chloroprene rubber 35 ~ 45 parts, vulcanizing agent 4 ~ 6 parts, vulcanization aid 0.2 ~ 0.4 part, lead sulfate tribasic 1.2 ~ 2.0 parts, one 1.6 ~ 2.4 parts, softening agent, 24 ~ 8 parts, softening agent, carbon black 10 ~ 14 parts, white carbon black 4 ~ 8 parts, strengthening agent 4 ~ 8 parts, antimonous oxide 2 ~ 4 parts, zinc borate 4 ~ 8 parts, stearic acid 0.8 ~ 1.6 part, 2,2'-dithio-bis-benzothiazole 0.2 ~ 0.4 part, 2,2,4 trimethylammoniums-1,2-dihyaroquinoline polymer 0.4 ~ 0.8 part, N, N-nickel dibutyl dithiocarbamate 0.4 ~ 0.8 part and mould inhibitor 1.2 ~ 2.0 parts.
The preferred chlorinity 40% of chloroprene rubber in above-mentioned formula, optimal selection is the middle Mooney type of chlorine dose 40%; The preferred extra light calcined magnesia of vulcanizing agent, vulcanizing agent auxiliary agent preferred tetra-sulfurized pair pentamethylene thiuram; Softening agent one is Microcrystalline Wax, softening agent two preferably dioctyl sebacate preferably; The preferred diatomite of strengthening agent; The preferred orthoxenol of mould inhibitor.
Components description
Chloroprene rubber has good mechanical property, acid-proof alkaline, oil resistance, and processing characteristics is excellent, is in rubber jacketed flexible cable shield, apply material more widely at present.Specify in GB/T 5013-2008 and JB/T 8735-2011, oversheath rubber should meet SE4 type requirement in GB/T 5013.1-2008 and JB/T 8735.1-2011, therefore when formulating of recipe, we select as follows to each system material under the prerequisite considering mechanical property, resistance to low temperature and fungicidal properties:
1, the selection of rubber: in the chloroprene rubber for electric wire and cable jacket material, the most frequently used is cl content be 40% type, the chloroprene rubber of this type has good mechanical property, processing characteristics and resistance to low temperature.And the chloroprene rubber that cl content is 40% is divided into low Dengs Mooney, medium Mooney and high Mooney three class, for making sizing material have very good flexibility and processing characteristics, still select in the chloroprene rubber Hypalon 40 of Mooney type.
2, the selection of vulcanization system: the most frequently used vulcanization system of chloroprene rubber is Metal-oxide vulcanization system, in metal oxide vulcanization agent, adopt the most frequently used zinc oxide, magnesium oxide, lead oxides, zinc oxide cause quickening aging owing to can accelerate to produce hydrogenchloride in chloroprene rubber, therefore should not adopt in Chloroprene rubber formula, lead oxides contaminative is comparatively large, has certain toxicity, also should not adopt from environmental angle, therefore selection magnesium oxide.Because chloroprene rubber is higher to magnesian Active pharmaceutical, therefore select extra light calcined magnesia as vulcanizing agent, colleague selects tetra-sulfurized pair pentamethylene thiuram as vulcanization aid.
3, the selection of mould inhibitor: in numerous mould inhibitor, orthoxenol successful, less on polymer performance impact, toxic is lower, is extremely suitable in rubber mildew-resistant system.
4, the selection of softening agent: in softening agent, olefin material uses very general, and the present invention selects microcrystalline wax, and microcrystalline wax easily disperses, and processibility is good, and sheath sizing material can also be made to have certain ozone resistance.When selection operation oil, because considering that acid and alkali-resistance sheath needs to have the performance of resistance to-35 DEG C of low temperature, therefore adopt low temperature resistant softening agent dioctyl sebacate.
Present invention also offers the preparation method of above-mentioned cable sheath rubber, comprise the following steps:
1) prepare burden: take chloroprene rubber, vulcanizing agent, vulcanizing agent auxiliary agent, lead sulfate tribasic, softening agent one, softening agent two, carbon black, white carbon black, strengthening agent, antimonous oxide, zinc borate, stearic acid, 2,2'-dithio-bis-benzothiazole, 2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer, N, N-nickel dibutyl dithiocarbamate and mould inhibitor, for subsequent use.
2) once mixing: chloroprene rubber, carbon black, white carbon black, strengthening agent, antimonous oxide, zinc borate, stearic acid, mould inhibitor and softening agent two is dropped in Banbury mixer, put down floating weight, banburying temperature controls at 110 ~ 130 DEG C, banburying 2 ~ 4 minutes, then floating weight is mentioned, again put down floating weight after 10 ~ 20 seconds, banburying 1 ~ 3 minute, mentions floating weight, open Turnover bunker, compound is routed up, proceeds to the clot of mill thin-pass, at room temperature park cooling 6 ~ 10 hours.
3) secondary is mixing: by step 2) gained once mixing thing, lead sulfate tribasic, softening agent one, 2,2'-dithio-bis-benzothiazole, 2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer, N, N-nickel dibutyl dithiocarbamate drop in Banbury mixer, put down floating weight, banburying temperature controls at 90 ~ 110 DEG C, banburying 40 ~ 50 seconds, mentions floating weight, then puts into vulcanizing agent, vulcanization aid, put down floating weight, banburying temperature controls at 90 ~ 110 DEG C, banburying 30 ~ 40 seconds, opens Turnover bunker, compound is routed up, proceeds to the clot of mill thin-pass.
4) page slice is rolled over: the film broken into after thin-pass is dropped into three rollers and roll over page machine rolling page, cutting, and six cooling drums are opened sufficient water coolant, by the film after cutting once through six cooling drums, then through insulating powder groove, making width is 20 ~ 30mm, and thickness is the film of 0.4 ~ 0.6mm.
Embodiment
Below in conjunction with embodiment, preparation method of the present invention is described further.
[embodiment one]
1) take each batching: chloroprene rubber 35 kilograms, extra light calcined magnesia 10 kilograms, lead sulfate tribasic 3 kilograms, Microcrystalline Wax 4 kilograms, carbon black 25 kilograms, white carbon black 10 kilograms, strengthening agent 10 kilograms, antimonous oxide 5 kilograms, zinc borate 10 kilograms, stearic acid 2 kilograms, 2,2'-dithio-bis-benzothiazole 0.5 kilogram, tetra-sulfurized pair pentamethylene thiuram 0.5 kilogram, 2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer 1 kilogram, N, N-nickel dibutyl dithiocarbamate 1 kilogram, dioctyl sebacate 10 kilograms and mould inhibitor 3 kilograms, for subsequent use.
2) once mixing: by chloroprene rubber 35 kilograms, carbon black 25 kilograms, white carbon black 10 kilograms, strengthening agent 10 kilograms, antimonous oxide 5 kilograms, zinc borate 10 kilograms, stearic acid 2 kilograms, mould inhibitor 3 kilograms is with in dioctyl sebacate 10 kilograms of input Banbury mixeies, put down floating weight, banburying temperature controls at 110 ~ 130 DEG C, banburying 2 ~ 4 minutes, then floating weight is mentioned, again floating weight is put down after 10 ~ 20 seconds, banburying 1 ~ 3 minute, mention floating weight, open Turnover bunker, compound is routed up, proceed to the clot of mill thin-pass, at room temperature park cooling 6 ~ 10 hours.
3) secondary is mixing: by step 2) gained once mixing thing, lead sulfate tribasic 3 kilograms, Microcrystalline Wax 4 kilograms, 2, 2'-dithio-bis-benzothiazole 0.5 kilogram, 2, 2, 4-trimethylammonium-1, 2-dihyaroquinoline polymer 1 kilogram, N, in N-nickel dibutyl dithiocarbamate 1 kilogram of input Banbury mixer, put down floating weight, banburying temperature controls at 90 ~ 110 DEG C, banburying 40 ~ 50 seconds, mention floating weight, put into extra light calcined magnesia again, tetra-sulfurized pair pentamethylene thiuram, put down floating weight, banburying temperature controls at 90 ~ 110 DEG C, banburying 30 ~ 40 seconds, open Turnover bunker, compound is routed up, proceed to the clot of mill thin-pass.
4) page slice is rolled over: the film broken into after thin-pass is dropped into three rollers and roll over page machine, and six cooling drums are opened sufficient water coolant, by the film after cutting once through six cooling drums, then through insulating powder groove, making width is 20 ~ 30mm, and thickness is the film of 0.4 ~ 0.6mm.
[embodiment two]
1) take each batching: chloroprene rubber double centner, extra light calcined magnesia 15 kilograms, lead sulfate tribasic 5 kilograms, Microcrystalline Wax 6 kilograms, carbon black 35 kilograms, white carbon black 20 kilograms, strengthening agent 20 kilograms, antimonous oxide 10 kilograms, zinc borate 20 kilograms, stearic acid 4 kilograms, 2,2'-dithio-bis-benzothiazole 1 kilogram, tetra-sulfurized pair pentamethylene thiuram 1 kilogram, 2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer 2 kilograms, N, N-nickel dibutyl dithiocarbamate 2 kilograms, dioctyl sebacate 20 kilograms and mould inhibitor 5 kilograms, for subsequent use.
2) once mixing: by chloroprene rubber double centner, carbon black 35 kilograms, white carbon black 20 kilograms, strengthening agent 20 kilograms, antimonous oxide 10 kilograms, zinc borate 20 kilograms, stearic acid 4 kilograms, mould inhibitor 5 kilograms is with in dioctyl sebacate 20 kilograms of input Banbury mixeies, put down floating weight, banburying temperature controls at 110 ~ 130 DEG C, banburying 2 ~ 4 minutes, then floating weight is mentioned, again floating weight is put down after 10 ~ 20 seconds, banburying 1 ~ 3 minute, mention floating weight, open Turnover bunker, compound is routed up, proceed to the clot of mill thin-pass, at room temperature park cooling 6 ~ 10 hours.
3) secondary is mixing: by step 2) gained once mixing thing, lead sulfate tribasic 5 kilograms, Microcrystalline Wax 6 kilograms, 2, 2'-dithio-bis-benzothiazole 1 kilogram, 2, 2, 4-trimethylammonium-1, 2-dihyaroquinoline polymer 2 kilograms, N, in N-nickel dibutyl dithiocarbamate 2 kilograms of input Banbury mixeies, put down floating weight, banburying temperature controls at 90 ~ 110 DEG C, banburying 40 ~ 50 seconds, mention floating weight, put into extra light calcined magnesia again, tetra-sulfurized pair pentamethylene thiuram, put down floating weight, banburying temperature controls at 90 ~ 110 DEG C, banburying 30 ~ 40 seconds, open Turnover bunker, compound is routed up, proceed to the clot of mill thin-pass.
4) page slice is rolled over: the film broken into after thin-pass is dropped into three rollers and roll over page machine, and six cooling drums are opened sufficient water coolant, by the film after cutting once through six cooling drums, then through insulating powder groove, making width is 20 ~ 30mm, and thickness is the film of 0.4 ~ 0.6mm.
[embodiment three]
1) each batching is taken: chloroprene rubber 35 kilograms, extra light calcined magnesia 4 kilograms, lead sulfate tribasic 1.2 kilograms, Microcrystalline Wax 1.6 kilograms, carbon black 10 kilograms, white carbon black 4 kilograms, strengthening agent 4 kilograms, antimonous oxide 2 kilograms, zinc borate 4 kilograms, stearic acid 0.8 kilogram, 2,2'-dithio-bis-benzothiazole 0.2 kilogram, tetra-sulfurized pair pentamethylene thiuram 0.2 kilogram, 2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer 0.4 kilogram, N, N-nickel dibutyl dithiocarbamate 0.4 kilogram, dioctyl sebacate 4 kilograms and mould inhibitor 1.2 kilograms.
2) once mixing: by chloroprene rubber 35 kilograms, carbon black 10 kilograms, white carbon black 4 kilograms, strengthening agent 4 kilograms, antimonous oxide 2 kilograms, zinc borate 4 kilograms, stearic acid 0.8 kilogram, mould inhibitor 1.2 kilograms is with in dioctyl sebacate 4 kilograms of input Banbury mixeies, put down floating weight, banburying temperature controls at 110 ~ 130 DEG C, banburying 2 ~ 4 minutes, then floating weight is mentioned, again floating weight is put down after 10 ~ 20 seconds, banburying 1 ~ 3 minute, mention floating weight, open Turnover bunker, compound is routed up, proceed to the clot of mill thin-pass, at room temperature park cooling 6 ~ 10 hours.
3) secondary is mixing: by step 2) gained once mixing thing, lead sulfate tribasic 1.2 kilograms, Microcrystalline Wax 1.6 kilograms, 2, 2'-dithio-bis-benzothiazole 0.2 kilogram, 2, 2, 4-trimethylammonium-1, 2-dihyaroquinoline polymer 0.4 kilogram, N, in N-nickel dibutyl dithiocarbamate 0.4 kilogram of input Banbury mixer, put down floating weight, banburying temperature controls at 90 ~ 110 DEG C, banburying 40 ~ 50 seconds, mention floating weight, put into extra light calcined magnesia again, tetra-sulfurized pair pentamethylene thiuram, put down floating weight, banburying temperature controls at 90 ~ 110 DEG C, banburying 30 ~ 40 seconds, open Turnover bunker, compound is routed up, proceed to the clot of mill thin-pass.
4) film broken into after thin-pass is dropped into three rollers and roll over page machine, and six cooling drums are opened sufficient water coolant, by the film after cutting once through six cooling drums, then through insulating powder groove, making width is 20 ~ 30mm, and thickness is the film of 0.4 ~ 0.6mm.
[embodiment four]
1) each batching is taken: chloroprene rubber 45 kilograms, extra light calcined magnesia 6 kilograms, lead sulfate tribasic 2 kilograms, Microcrystalline Wax 2.4 kilograms, carbon black 14 kilograms, white carbon black 8 kilograms, strengthening agent 8 kilograms, antimonous oxide 4 kilograms, zinc borate 8 kilograms, stearic acid 1.6 kilograms, 2,2'-dithio-bis-benzothiazole 0.4 kilogram, tetra-sulfurized pair pentamethylene thiuram 0.4 kilogram, 2,2,4-trimethylammonium-1,2-dihyaroquinoline polymer 0.8 kilogram, N, N-nickel dibutyl dithiocarbamate 0.8 kilogram, dioctyl sebacate 8 kilograms and mould inhibitor 2 kilograms, for subsequent use.
2) once mixing: by chloroprene rubber 45 kilograms, carbon black 14 kilograms, white carbon black 8 kilograms, strengthening agent 8 kilograms, antimonous oxide 4 kilograms, zinc borate 8 kilograms, stearic acid 1.6 kilograms, mould inhibitor 2 kilograms and dioctyl sebacate 8 kilograms of input Banbury mixeies, put down floating weight, banburying temperature controls at 110 ~ 130 DEG C, banburying 2 ~ 4 minutes, then floating weight is mentioned, again floating weight is put down after 10 ~ 20 seconds, banburying 1 ~ 3 minute, mention floating weight, open Turnover bunker, compound is routed up, proceeds to the clot of mill thin-pass, at room temperature park cooling 6 ~ 10 hours.
3) secondary is mixing: by step 2) gained once mixing thing, lead sulfate tribasic 2 kilograms, Microcrystalline Wax 2.4 kilograms, 2, 2'-dithio-bis-benzothiazole 0.4 kilogram, 2, 2, 4-trimethylammonium-1, 2-dihyaroquinoline polymer 0.8 kilogram, N, in N-nickel dibutyl dithiocarbamate 0.8 kilogram of input Banbury mixer, put down floating weight, banburying temperature controls at 90 ~ 110 DEG C, banburying 40 ~ 50 seconds, mention floating weight, put into extra light calcined magnesia again, tetra-sulfurized pair pentamethylene thiuram, put down floating weight, banburying temperature controls at 90 ~ 110 DEG C, banburying 30 ~ 40 seconds, open Turnover bunker, compound is routed up, proceed to the clot of mill thin-pass.
4) page slice is rolled over: the film broken into after thin-pass is dropped into three rollers and roll over page machine, and six cooling drums are opened sufficient water coolant, by the film after cutting once through six cooling drums, then through insulating powder groove, making width is 20 ~ 30mm, and thickness is the film of 0.4 ~ 0.6mm.
The present invention is further illustrated below by test.Cable sheath rubber of the present invention is made by embodiment three, and control group selects model specification to be CEFR 0.6/1kV 1 × 6mm
2finished cable rubber.Test-results is in table 1
Table 1, cable sheath of the present invention and finished product cable test-results contrast
Show from above-mentioned testing data, cable sheath rubber of the present invention, fully can meet the needs of fungus-resistant cable, also there is high flexibility, high abrasion, low temperature resistant feature.Extremely meet the development trend of special cable.