CN104325051A - Manufacturing equipment of filament radiator or heat exchanger inner tank - Google Patents
Manufacturing equipment of filament radiator or heat exchanger inner tank Download PDFInfo
- Publication number
- CN104325051A CN104325051A CN201410507735.3A CN201410507735A CN104325051A CN 104325051 A CN104325051 A CN 104325051A CN 201410507735 A CN201410507735 A CN 201410507735A CN 104325051 A CN104325051 A CN 104325051A
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- filament
- wire
- reed
- bracket
- tension
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 235000014676 Phragmites communis Nutrition 0.000 claims abstract description 32
- 238000003825 pressing Methods 0.000 claims description 8
- 239000010410 layer Substances 0.000 description 18
- 239000003292 glue Substances 0.000 description 7
- 238000003466 welding Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000005507 spraying Methods 0.000 description 4
- 240000008950 Neyraudia reynaudiana Species 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 244000273256 Phragmites communis Species 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Nonwoven Fabrics (AREA)
Abstract
The invention provides a piece of manufacturing equipment of a filament radiator or heat exchanger inner tank. The manufacturing equipment is characterized by comprising a tube bracket, a tension bracket, an array filament forming bracket and a control unit, wherein a plurality of filament tubes which are arranged in parallel and at an interval in the horizontal direction and the vertical direction are arranged on the tube bracket; each filament tube is provided with a filament guiding and supporting plate on the filament outlet side of the filament tube; a filament collection screen, a first filament arraying reed, a first filament guiding roller, a second filament guiding roller, a second filament arraying reed and a third filament guiding roller are arranged on the tension bracket from front to back in sequence; the array filament forming bracket comprises an array filament forming table board; the table board is in sliding connection with the bracket body of the array filament forming bracket in the vertical direction through a screw nut; the screw nut is driven by an electric motor; a filament dividing reed capable of swinging from front to back is arranged on the side part of the array filament forming table board; the filament dividing reed can locate arrayed filaments in the tension bracket on the table board in a stacked manner; the control unit is connected with the electric motor. The manufacturing equipment fills the technical gap of the industry.
Description
Technical Field
The invention relates to a filament radiator or a heat exchanger, which can be applied to the fields of electronic communication industry, medical equipment, heat recovery and the like needing heat radiation and heat exchange, in particular to manufacturing equipment of an inner container of the filament radiator or the heat exchanger.
Background
The inner containers of the existing radiator and the heat exchanger are mostly of fin type structures, the heat exchange area and the volume ratio of the radiator or the heat exchanger of the type are small, and the used materials are more, so that the defects of low heat exchange efficiency and high material cost are overcome.
To the above-mentioned not enough, the industry has researched and developed a radiator or heat exchanger that inner bag is the filament, and its heat transfer area improves greatly, has not only improved heat exchange efficiency by a wide margin and has reduced material cost by a wide margin. However, the filament inner container is difficult to manufacture after long-term production and processing, so that the production efficiency is low, and manufacturing equipment capable of producing the filament inner container in batches is not available at home at present.
Disclosure of Invention
The invention provides a manufacturing device of a filament radiator or a heat exchanger liner, and aims to fill the blank that no manufacturing device capable of producing the filament radiator or the heat exchanger liner in batches is available in the industry.
In order to achieve the purpose, the invention adopts the technical scheme that: a manufacturing device of a filament radiator or a heat exchanger liner comprises a bobbin creel, a tension frame, a filament arrangement forming frame and a control unit; the bobbin creel, the tension frame and the wire arranging forming frame are sequentially arranged from front to back; wherein,
a plurality of silk thread drums are arranged on the bobbin creel, and the silk thread drums are arranged in parallel at intervals in the horizontal direction and the vertical direction; and each silk thread cylinder is correspondingly provided with a silk thread guiding and supporting plate at the silk outlet side; the filaments in each filament tube are guided by the filament guide supporting plate and then are connected with the tension bracket;
the tension bracket is sequentially provided with a wire collecting screen, a first wire arranging reed, a first wire guiding roller, a second wire arranging reed and a third wire guiding roller from front to back; after the filaments in each filament tube on the bobbin creel enter the tension frame, the filaments sequentially pass through the structure to adjust the arrangement density of the filaments and meet the tension requirement;
the wire arranging forming frame comprises a wire arranging forming table top which is in sliding connection with a frame body of the wire arranging forming frame in the vertical direction through a screw nut, and the screw nut is driven by a motor; the motor is fixedly arranged on the wire arranging forming frame; the wire arranging forming frame is also provided with a wire dividing reed capable of swinging back and forth, and the wire dividing reed is rotatably connected to the side part of the table board so as to stack and position the arranged filaments in the tension frame on the table board; a bottom layer thread surface pressing piece is fixedly arranged at the bottom of the thread arranging forming table surface;
the control unit is connected with the motor.
The relevant content in the above technical solution is explained as follows:
1. in the scheme, the bobbin creel is used for intensively arranging the silk yarn bobbins according to requirements, is convenient to operate, and enables all the thin yarns to be uniformly arranged in sequence after passing through the yarn guide and support plate, so that subsequent work is facilitated.
2. In the scheme, the tension bracket has the functions that the filaments which are orderly and uniformly arranged by the bobbin creel pass through the filament collecting screen and the filament arranging reed again to reach the arrangement density required by the product, and the filaments pass through the crossing of a plurality of filament guide rollers (filament guide rollers) to reach certain tension so as to be beneficial to the forming requirement of the final product.
3. In the scheme, the wire arranging forming frame is used for arranging the tension frame and enabling the tensioned filaments to swing through the wire dividing reed, meanwhile, the table board is gradually lowered to form uniform wire surface stacking, glue spraying is carried out by an automatic hot melt glue gun between layers or welding is carried out by an automatic welding gun to glue (or weld) and support the local positions of the wire layers, and finally, a product is formed.
4. In the scheme, the bottom layer silk surface pressing piece is used for clamping and fixing one ends of all the filaments through the bottom layer silk surface pressing piece when the liner starts to produce, so that the filaments are not displaced during the laminated production until the liner is manufactured. When the next inner container is manufactured, the next bottom inner container filament is fixed.
5. In the above solution, the filament collecting screen functions to penetrate filaments into the filament guiding elements according to a certain arrangement order and collect the filaments on a screen (generally, the filament guiding elements are embedded in a steel plate or other material plate). The filament arranging reed and the filament dividing reed have the function of uniformly arranging filaments according to a certain density (distance) and order separation (so as to prevent a plurality of filaments from being intertwined together). The swing yarn dividing reed is a necessary accessory for forming the arranged yarns, is arranged on a swing mechanism of the arranged yarn forming frame and can be driven by air power/electricity or operated manually.
6. In the scheme, the control part is connected with the motor and is used for controlling the rotating speed of the motor so as to realize that the table top uniformly descends as required and ensure that the distance between the silk layers is consistent.
The working principle and the advantages of the invention are as follows:
the invention relates to a manufacturing device of a filament radiator or a heat exchanger liner, which is characterized in that a bobbin creel is adopted to hang a filament line barrel, the filaments exiting from the filament line barrel are arranged in order according to requirements through a guide mechanism such as a filament arrangement reed and the like and are drawn to a required length, then single-layer manufacturing is finished by fixing by using methods such as glue spraying or welding, then the height of a filament arrangement forming table top is reduced, the next layer of manufacturing is started, and the steps are repeated until the required thickness is reached, and the manufacturing of the radiator or the heat exchanger liner is finished. Compared with the prior art, the invention has the following advantages: firstly, an inner container of a filament radiator or a heat exchanger can be efficiently manufactured by automatic equipment according to requirements; secondly, the manufactured inner container of the filament radiator or the heat exchanger has regular appearance and smaller wind resistance; and thirdly, the automation degree is high, and the operation is simple.
Drawings
FIG. 1 is a side view of an embodiment of the present invention;
FIG. 2 is a top view of an embodiment of the present invention;
FIG. 3 is an enlarged view of the tension bracket of FIG. 1;
FIG. 4 is an enlarged view of the creel forming stand of FIG. 1;
FIG. 5 is an enlarged view of the tension bracket of FIG. 2;
fig. 6 is an enlarged view of the wire arranging forming frame in fig. 2.
In the above drawings: 1. a bobbin creel; 2. a tension bracket; 3. arranging a wire forming frame; 4. a yarn drum; 5. a wire guiding and supporting plate; 6. a filament; 7. a silk collecting screen; 8. a first wire row reed; 9. a first thread guide roller; 10. a second thread guide roller; 11. a second row of wire reeds; 12. a third thread guide roller; 13. a table top; 14. a feed screw nut; 15. a motor; 16. dividing a silk reed; 17. a bottom layer wire face pressing member; 18. an inner container.
Detailed Description
The invention is further described with reference to the following figures and examples:
example (b): referring to the attached drawings 1 and 2, the manufacturing equipment of the filament radiator or the heat exchanger liner is characterized in that: comprises a bobbin creel 1, a tension bracket 2, a strand forming frame 3 and a control unit; the bobbin creel 1, the tension frame 2 and the wire arranging forming frame 3 are sequentially arranged from front to back; wherein,
a plurality of silk thread drums 4 are arranged on the bobbin creel 1, and the silk thread drums 4 are arranged in parallel at intervals in the horizontal direction and the vertical direction; and each silk thread cylinder 4 is correspondingly provided with a silk guide and silk support plate 5 at the silk outlet side; the thin wires 6 in each wire barrel 4 are guided by the wire guide wire supporting plate 5 and then are connected with the tension bracket 2;
the tension bracket 2 is sequentially provided with a silk collecting screen 7, a first row silk reed 8, a first silk guide roller 9, a second silk guide roller 10, a second row silk reed 11 and a third silk guide roller 12 from front to back; after the filaments 6 in the filament bobbins 4 on the bobbin creel 1 enter the tension frame 2, the arrangement density of the filaments 6 is adjusted and the tension requirement is met through the structure;
the wire arranging forming frame 3 comprises a wire arranging forming table top 13, the table top 13 is in sliding connection with the frame body of the wire arranging forming frame 3 in the vertical direction through a screw nut 14, and the screw nut 14 is driven by a motor 15; a yarn dividing reed 16 capable of swinging back and forth is arranged on the side part of the yarn arranging forming table board 13, and the yarn dividing reed 16 is used for laminating and positioning the arranged yarns 6 in the tension bracket 2 on the table board 13.
The wire arranging forming frame 3 comprises a wire arranging forming table top 13, the table top 13 is in sliding connection with the frame body of the wire arranging forming frame 3 in the vertical direction through a screw nut 14, and the screw nut 14 is driven by a motor 15; the motor 15 is fixedly arranged on the wire arranging forming frame 3; the wire arranging forming frame 3 is also provided with a wire dividing reed 16 capable of swinging back and forth, and the wire dividing reed 16 is rotatably connected to the side part of the table top 13 so as to stack and position the arranged filaments 6 in the tension frame 2 on the table top 13; a bottom layer silk surface pressing piece 17 is fixedly arranged at the bottom of the silk arranging forming table surface 13;
the control unit is connected to the motor 15.
The bobbin creel 1 has the functions of intensively arranging the silk yarn bobbins 4 according to requirements, facilitating operation and enabling all the thin yarns 6 to be uniformly arranged in sequence after passing through the yarn guide and supporting plate 5 so as to be beneficial to subsequent work. The tension frame 3(2) has the function that the filaments 6 which are orderly and uniformly arranged by the bobbin creel 1 pass through the filament collecting screen 7 and the filament arranging reeds 8 and 9 again to reach the arrangement density required by the product, and reach certain tension after crossing through the plurality of filament guiding rollers 9, 10 and 12 (filament guiding rollers) so as to be beneficial to the forming requirement of the final product. The wire arranging and forming frame 3 has the functions that the filaments 6 which are arranged by the tension frame 2 and are subjected to tension are swung by the wire dividing reed 16, and meanwhile, the table top 13 is gradually lowered to form uniform wire surface lamination, and the local positions of the wire layers are glued (or welded) and supported by automatic hot melt glue gun glue spraying or automatic welding gun welding between layers, so that the product is finally formed. The bottom layer thread surface pressing piece 17 has the function that when the inner container 18 starts to produce, one ends of all the filaments 6 are clamped and fixed through the bottom layer thread surface pressing piece 17, so that the filaments 6 do not displace during laminated production until the inner container 18 is manufactured. When the next inner container 18 is manufactured, the filament 6 of the next inner container 18 is fixed. The control part is used for controlling the rotating speed of the motor 15 so as to realize that the table top 13 uniformly descends according to requirements and ensure that the distance between the silk layers is consistent.
The filament collecting screen 7 is used for collecting the filaments 6 on a screen (generally formed by embedding the filament guiding elements on a steel plate or other material plates) by penetrating the filament guiding elements into the filament guiding elements according to a certain arrangement order. The wire arranging reed 8, 11 and the wire dividing reed 16 play a role in uniformly arranging the filaments 6 according to a certain density (distance) and order separation (so as to prevent a plurality of filaments from being intertwined together). The swing yarn dividing reed 6 is an essential accessory for forming the arranged yarn, is arranged on a swing mechanism (not shown in the figure) of the arranged yarn forming frame 3, is rotatably connected to the side part of the arranged yarn forming table board 13, and can be driven by air/electricity or operated manually.
The invention relates to a manufacturing device of a filament radiator or a heat exchanger liner, which is characterized in that a bobbin creel is adopted to hang a filament line barrel, the filaments exiting from the filament line barrel are arranged in order according to requirements through a guide mechanism such as a filament arrangement reed and the like and are drawn to a required length, then single-layer manufacturing is finished by fixing by using methods such as glue spraying or welding, then the height of a filament arrangement forming table top is reduced, the next layer of manufacturing is started, and the steps are repeated until the required thickness is reached, and the manufacturing of the radiator or the heat exchanger liner is finished. Compared with the prior art, the invention has the following advantages: firstly, an inner container of a filament radiator or a heat exchanger can be efficiently manufactured by automatic equipment according to requirements; secondly, the manufactured inner container of the filament radiator or the heat exchanger has regular appearance and smaller wind resistance; and thirdly, the automation degree is high, and the operation is simple.
In addition, the invention can also consider the specific field space according to the requirements of the fine wire radiator or the heat exchanger product, can increase and decrease the row number and the column number of the bobbin creel, and meets the requirement of the number of the wires in one layer. Meanwhile, according to the requirement, the dent density of the wire arranging reed and the wire dividing reed can be changed to reach the wire arranging density on each layer; the distance between the silk layers can be adjusted by controlling the size of the table top to reduce the distance each time. Namely, the adjustment of the arrangement density of the filaments (up-down, left-right). To increase or decrease the heat dissipation (heat exchange) area requirements.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (1)
1. A manufacturing equipment of a filament radiator or a heat exchanger inner container is characterized in that: comprises a bobbin creel, a tension bracket, a wire arranging forming frame and a control unit; the bobbin creel, the tension frame and the wire arranging forming frame are sequentially arranged from front to back; wherein,
a plurality of silk thread drums are arranged on the bobbin creel, and the silk thread drums are arranged in parallel at intervals in the horizontal direction and the vertical direction; and each silk thread cylinder is correspondingly provided with a silk thread guiding and supporting plate at the silk outlet side; the filaments in each filament tube are guided by the filament guide supporting plate and then are connected with the tension bracket;
the tension bracket is sequentially provided with a wire collecting screen, a first wire arranging reed, a first wire guiding roller, a second wire arranging reed and a third wire guiding roller from front to back; after the filaments in each filament tube on the bobbin creel enter the tension frame, the filaments sequentially pass through the structure to adjust the arrangement density of the filaments and meet the tension requirement;
the wire arranging forming frame comprises a wire arranging forming table top which is in sliding connection with a frame body of the wire arranging forming frame in the vertical direction through a screw nut, and the screw nut is driven by a motor; the motor is fixedly arranged on the wire arranging forming frame; the wire arranging forming frame is also provided with a wire dividing reed capable of swinging back and forth, and the wire dividing reed is rotatably connected to the side part of the table board so as to stack and position the arranged filaments in the tension frame on the table board; a bottom layer thread surface pressing piece is fixedly arranged at the bottom of the thread arranging forming table surface;
the control unit is connected with the motor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410507735.3A CN104325051B (en) | 2014-09-28 | 2014-09-28 | A kind of filament radiator or the manufacture equipment of heat exchanger liner |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410507735.3A CN104325051B (en) | 2014-09-28 | 2014-09-28 | A kind of filament radiator or the manufacture equipment of heat exchanger liner |
Publications (2)
Publication Number | Publication Date |
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CN104325051A true CN104325051A (en) | 2015-02-04 |
CN104325051B CN104325051B (en) | 2016-10-19 |
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CN201410507735.3A Expired - Fee Related CN104325051B (en) | 2014-09-28 | 2014-09-28 | A kind of filament radiator or the manufacture equipment of heat exchanger liner |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112275144A (en) * | 2020-11-09 | 2021-01-29 | 成都优浦水务科技有限公司 | MBR curtain-type membrane silk arranging device |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3885604A (en) * | 1973-04-09 | 1975-05-27 | Avon Rubber Co Ltd | Making reinforced fabrics |
US4030527A (en) * | 1976-06-21 | 1977-06-21 | Xynetics, Inc. | Automatic cable forming system |
JPS6252650B2 (en) * | 1983-01-22 | 1987-11-06 | Fujikura Cable Works Ltd | |
CN2614095Y (en) * | 2003-04-16 | 2004-05-05 | 广州粤研液压机电有限公司 | Automatic machine for tangling internal bladder with exhalant in refrigerator |
CN2670027Y (en) * | 2003-12-26 | 2005-01-12 | 扬州锻压机床有限公司 | Liftable material collecting apparatus |
CN204209045U (en) * | 2014-09-28 | 2015-03-18 | 苏州龙越机电设备有限公司 | The manufacturing equipment of a kind of filament radiator or heat exchanger liner |
-
2014
- 2014-09-28 CN CN201410507735.3A patent/CN104325051B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3885604A (en) * | 1973-04-09 | 1975-05-27 | Avon Rubber Co Ltd | Making reinforced fabrics |
US4030527A (en) * | 1976-06-21 | 1977-06-21 | Xynetics, Inc. | Automatic cable forming system |
JPS6252650B2 (en) * | 1983-01-22 | 1987-11-06 | Fujikura Cable Works Ltd | |
CN2614095Y (en) * | 2003-04-16 | 2004-05-05 | 广州粤研液压机电有限公司 | Automatic machine for tangling internal bladder with exhalant in refrigerator |
CN2670027Y (en) * | 2003-12-26 | 2005-01-12 | 扬州锻压机床有限公司 | Liftable material collecting apparatus |
CN204209045U (en) * | 2014-09-28 | 2015-03-18 | 苏州龙越机电设备有限公司 | The manufacturing equipment of a kind of filament radiator or heat exchanger liner |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112275144A (en) * | 2020-11-09 | 2021-01-29 | 成都优浦水务科技有限公司 | MBR curtain-type membrane silk arranging device |
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Granted publication date: 20161019 Termination date: 20190928 |