CN104324869A - Paint spraying process of intermediate toothed plate - Google Patents
Paint spraying process of intermediate toothed plate Download PDFInfo
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- CN104324869A CN104324869A CN201410567276.8A CN201410567276A CN104324869A CN 104324869 A CN104324869 A CN 104324869A CN 201410567276 A CN201410567276 A CN 201410567276A CN 104324869 A CN104324869 A CN 104324869A
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- tooth plate
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Abstract
The invention discloses a paint spraying process of an intermediate toothed plate. The paint spraying process comprises the following steps of (1) surface treatment: removing oil, rust and dust; (2) primer spraying: spraying primer onto the intermediate toothed plate within 4-12 hours after the surface treatment; (3) baking: baking the intermediate toothed plate after the primer spraying, with the baking temperature of 90-100 DEG C and the baking time of 30-40 minutes; (4) finishing of paint surface: finishing the paint surface of the intermediate toothed plate after the baking; (5) topcoat spraying: spraying topcoat onto the intermediate toothed plate within 12 hours after the finishing of paint surface; (6) baking: baking the intermediate toothed plate after the topcoat spraying, with the baking temperature of 90-100 DEG C and the baking time of 30-40 minutes, and airing for 12-24 hours after the baking; (7) inspection: inspecting the appearance, coating thickness and adhesion. The paint spraying process has the advantage that the paint spraying quality of the intermediate toothed plate can be guaranteed by the process flow.
Description
Technical field
The present invention relates to spraying coating process field, be specifically related to a kind of center tooth plate paint spraying technique.
Background technology
Surface cleanness degree before product sprays (rustless, anhydrous, without oily, dustless, without other impurity) very important on the impact of product coating quality, only guaranteed surface cleaning guarantee quality.In the middle of in prior art, the spraying coating process of tooth plate is not perfect, and after spraying, the paint spraying quality of middle tooth plate cannot ensure, brings disadvantageous consequence to enterprise.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of center tooth plate paint spraying technique, this technique effectively can ensure the paint spraying quality of middle tooth plate, avoids causing unnecessary loss to enterprise.
Object of the present invention carrys out specific implementation by the following technical programs:
A kind of center tooth plate paint spraying technique, comprises the following steps:
1) surface treatment: oil removing, rust cleaning and dedusting;
2) spray-applied primer: the spray-applied primer in 4-12 hour of the middle tooth plate after effects on surface process;
3) toast: toast the middle tooth plate after spray-applied primer, baking temperature is 90-100 DEG C, and baking time is 30-40 minute;
4) lacquer painting is leveled: the lacquer painting of the middle tooth plate after baking is leveled;
5) spray paint: spray paint in the middle tooth plate after lacquer painting is leveled 12 hours;
6) toast: toast the middle tooth plate after spray paint, baking temperature is 90-100 DEG C, and baking time is 30-40 minute, from dry 12-24 hour after baking;
7) check: inspection outward appearance, coating layer thickness and adhesive force.
Further, in step 1), when oil removing is carried out to center tooth plate, adopt the mixed treating liquid of 401 degreasers and water.
Further, in step 1), when eliminating rust to center tooth plate, to needing the steel piece surface of spray paint to carry out bead, after process, steel part returns rust area when being greater than 50% of the gross area, need re-start Shot Blasting.
Further, in step 2) in center tooth plate spray-applied primer and when step 5) is to center tooth plate spray paint, adopt " wetting, it is wet to touch " technique, namely after spraying first pass, allow spraying position from dry a period of time, make partial solvent evaporate into surface drying, after surface to be coated is tack-free, spray second time again, according to the method until reach coating thickness requirement.
A kind of center tooth plate of the present invention paint spraying technique, technological process is: the surface treatment-spray-applied primer of middle tooth plate-toast-level lacquer painting-spray paint-baking-inspection, adopt above-mentioned technological process can guarantee middle tooth plate surface cleaning when spraying, there are strict process conditions when spray-applied primer and finish paint, the paint spraying quality of middle tooth plate can be guaranteed.
Accompanying drawing explanation
According to drawings and embodiments the present invention is described in further detail below.
Fig. 1 is a kind of flow chart of center tooth plate paint spraying technique.
Detailed description of the invention
As shown in Figure 1, a kind of center tooth plate paint spraying technique described in the embodiment of the present invention, comprises the following steps:
1) surface treatment: oil removing, rust cleaning and dedusting;
When carrying out oil removing to center tooth plate, adopt the mixed treating liquid of 401 degreasers and water, 401 degreasers: the mass ratio of water is 1:10, the contaminated situation different according to middle tooth plate adopts different deoiling methods:
When a, locally (greasy dirt area is less than 30%), be directly stained with cleaning fluid with brush and scrub, cleaning up rear surface does not have greasy dirt; Cleaning fluid should be made during cleaning to flow, and the sediment produced between the operating period will be cleared up in time, otherwise cleaning effect does not reach requirement.
When b, large area (greasy dirt area is greater than 30%), steel part is put into cleaning fluid and soak and wash with brush, large steel piece surface has large area greasy dirt, when being difficult to find large-volume receptacle, needs cleaning fluid to rinse, and uses brush brush, by surface and oil contaminant except clean.
When eliminating rust to center tooth plate, to needing the steel piece surface of spray paint to carry out bead, after process, steel part returns rust area when being greater than 50% of the gross area, need re-start Shot Blasting.
2) spray-applied primer: the spray-applied primer in 4-12 hour of the middle tooth plate after effects on surface process;
That is: the steel part that surface treatment is qualified needs spray paint as early as possible, more than 12 hours, more than 4 hours, can not can not get rusty with the steel piece surface avoiding surface treatment qualified, or be stained with greasy dirt, dust and dirt time spring rainy weather (relative humidity 85%) under normal circumstances.The moist especially steel piece surface in south wind sky have obviously solidifying water time, can not direct spraying paint, first should toast, or bake with oxygen, spray paint again after the method dryings such as electrothermal blowing cylinder.
3) toast: toast the middle tooth plate after spray-applied primer, baking temperature is 90-100 DEG C, and baking time is 30-40 minute; When baking temperature is 90 DEG C, baking time is 40 minutes, and when baking temperature is 100 DEG C, baking time is 30 minutes, can according to concrete baking temperature determination baking time, and baking temperature is higher, and baking time is shorter.
4) lacquer painting is leveled: the lacquer painting of the middle tooth plate after baking is leveled; To ensure the quality of spray paint.
5) spray paint: spray paint in the middle tooth plate after lacquer painting is leveled 12 hours;
6) toast: toast the middle tooth plate after spray paint, baking temperature is 90-100 DEG C, and baking time is 30-40 minute, from dry 12-24 hour after baking; When baking temperature is 90 DEG C, baking time is 40 minutes, and when baking temperature is 100 DEG C, baking time is 30 minutes, can according to concrete baking temperature determination baking time, and baking temperature is higher, and baking time is shorter.
7) check: inspection outward appearance, coating layer thickness and adhesive force.
A, inspection presentation quality standard:
Qualified: spraying should be even, good without obvious elephant skin, bubble, attachment.
Excellent: spraying is even, color and luster is consistent, without elephant skin, sagging and bubble, attachment is good, and coating is without decortication and return rust.
B, inspection coating layer thickness standard:
The tolerance of application dry coating thickness and the method for inspection should conform with the regulations: dry coating required thickness value and permissible value should meet the requirements (mensuration of GB/T13452.2-1992 paint and varnish coating layer thickness);
Primer coating thickness=primer coating thickness measure mean value;
Total coating thickness measurement mean value-primer coating thickness measure mean value after topcoat thickness=coating finish;
Qualified:
1) the single-piece dry layer thickness mean value of sampling observation sum 70% reaches requirement;
2) the dry coating thickness mean value of all sampling observation steel parts reaches requirement;
3) underproof single products dry coating thickness mean value is not less than 70% of required thickness.
The standard of c, inspection adhesive force:
Adhesive force inspection (mensuration of GB/T13452.2-1992 paint and varnish coating layer thickness) is carried out to the coating on steel part;
Qualified: 2 or 1 grades
Excellent: 0 grade.
Preferably, in step 2) in center tooth plate spray-applied primer and when step 5) is to center tooth plate spray paint, adopt " wetting, it is wet to touch " technique, namely after spraying first pass, allow spraying position from dry a period of time, make partial solvent evaporate into surface drying, after surface to be coated is tack-free, spray second time again, by that analogy until reach coating thickness requirement.Need to strengthen spraying, to guarantee that the coating layer thickness of this position spraying paint reaches technological requirement at the position that the paint such as the position such as medial surface, end face, carding tooth surface of middle tooth plate and limit, angle, weld seam is not easy to arrive.
Present invention process flow process is: the surface treatment-spray-applied primer of middle tooth plate-toast-level lacquer painting-spray paint-baking-inspection, adopt above-mentioned technological process can guarantee middle tooth plate surface cleaning when spraying, there are strict process conditions when spray-applied primer and finish paint, the paint spraying quality of middle tooth plate can be guaranteed.
Last it is noted that the foregoing is only the preferred embodiments of the present invention; be not limited to the present invention; for a person skilled in the art; it still can regulate the technical scheme described in foregoing embodiments; or equivalent replacement is carried out to wherein portion of techniques feature; within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (4)
1. a center tooth plate paint spraying technique, is characterized in that comprising the following steps:
1) surface treatment: oil removing, rust cleaning and dedusting;
2) spray-applied primer: the spray-applied primer in 4-12 hour of the middle tooth plate after effects on surface process;
3) toast: toast the middle tooth plate after spray-applied primer, baking temperature is 90-100 DEG C, and baking time is 30-40 minute;
4) lacquer painting is leveled: the lacquer painting of the middle tooth plate after baking is leveled;
5) spray paint: spray paint in the middle tooth plate after lacquer painting is leveled 12 hours;
6) toast: toast the middle tooth plate after spray paint, baking temperature is 90-100 DEG C, and baking time is 30-40 minute, from dry 12-24 hour after baking;
7) check: inspection outward appearance, coating layer thickness and adhesive force.
2. a kind of center tooth plate paint spraying technique according to claim 1, is characterized in that: in step 1), when carrying out oil removing to center tooth plate, adopts the mixed treating liquid of 401 degreasers and water.
3. a kind of center tooth plate paint spraying technique according to claim 1, it is characterized in that: in step 1), when center tooth plate is eliminated rust, bead is carried out to needing the steel piece surface of spray paint, after process, steel part returns rust area when being greater than 50% of the gross area, need re-start Shot Blasting.
4. a kind of center tooth plate paint spraying technique according to claim 1-3 any one, it is characterized in that: in step 2) in center tooth plate spray-applied primer and when step 5) is to center tooth plate spray paint, adopt " wetting, it is wet to touch " technique, namely after spraying first pass, allow spraying position from dry a period of time, make partial solvent evaporate into surface drying, after surface to be coated is tack-free, spray second time again, according to the method until reach coating thickness requirement.
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CN201410567276.8A CN104324869A (en) | 2014-10-23 | 2014-10-23 | Paint spraying process of intermediate toothed plate |
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CN201410567276.8A CN104324869A (en) | 2014-10-23 | 2014-10-23 | Paint spraying process of intermediate toothed plate |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105080808A (en) * | 2015-07-02 | 2015-11-25 | 柳州市亿瑞物资有限责任公司 | Coating method for polyurethane paint |
CN106362916A (en) * | 2016-08-26 | 2017-02-01 | 索菲亚家居股份有限公司 | Spraying technology utilizing LED lamp for curing |
CN106423791A (en) * | 2016-09-27 | 2017-02-22 | 深圳市旺鑫精密工业有限公司 | Automatic spraying and spot splashing method |
CN108033044A (en) * | 2017-12-13 | 2018-05-15 | 湖南匡楚科技有限公司 | A kind of one-stop renovation technology of steel drum |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5515624A (en) * | 1978-07-20 | 1980-02-02 | Mitsubishi Heavy Ind Ltd | Coating method for coarse base material |
CN104028432A (en) * | 2014-06-16 | 2014-09-10 | 张家港市华程异型钢管有限公司 | Metal surface paint spraying method |
-
2014
- 2014-10-23 CN CN201410567276.8A patent/CN104324869A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5515624A (en) * | 1978-07-20 | 1980-02-02 | Mitsubishi Heavy Ind Ltd | Coating method for coarse base material |
CN104028432A (en) * | 2014-06-16 | 2014-09-10 | 张家港市华程异型钢管有限公司 | Metal surface paint spraying method |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105080808A (en) * | 2015-07-02 | 2015-11-25 | 柳州市亿瑞物资有限责任公司 | Coating method for polyurethane paint |
CN106362916A (en) * | 2016-08-26 | 2017-02-01 | 索菲亚家居股份有限公司 | Spraying technology utilizing LED lamp for curing |
CN106423791A (en) * | 2016-09-27 | 2017-02-22 | 深圳市旺鑫精密工业有限公司 | Automatic spraying and spot splashing method |
CN106423791B (en) * | 2016-09-27 | 2019-08-30 | 深圳市旺鑫精密工业有限公司 | A kind of spray automatically spreads point methods |
CN108033044A (en) * | 2017-12-13 | 2018-05-15 | 湖南匡楚科技有限公司 | A kind of one-stop renovation technology of steel drum |
CN108033044B (en) * | 2017-12-13 | 2023-09-26 | 烟台国鑫金属包装制品有限公司 | One-stop renovation process for steel drum |
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