CN104323118A - Scheme for producing various main and side products by reasonable utilization of flour - Google Patents
Scheme for producing various main and side products by reasonable utilization of flour Download PDFInfo
- Publication number
- CN104323118A CN104323118A CN201410616237.2A CN201410616237A CN104323118A CN 104323118 A CN104323118 A CN 104323118A CN 201410616237 A CN201410616237 A CN 201410616237A CN 104323118 A CN104323118 A CN 104323118A
- Authority
- CN
- China
- Prior art keywords
- gluten
- flour
- starch milk
- scheme
- starch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000013312 flour Nutrition 0.000 title claims abstract description 26
- 239000006227 byproduct Substances 0.000 title abstract description 8
- 229920002472 Starch Polymers 0.000 claims abstract description 55
- 235000019698 starch Nutrition 0.000 claims abstract description 53
- 239000008107 starch Substances 0.000 claims abstract description 53
- 235000013336 milk Nutrition 0.000 claims abstract description 37
- 239000008267 milk Substances 0.000 claims abstract description 37
- 210000004080 milk Anatomy 0.000 claims abstract description 37
- 108010068370 Glutens Proteins 0.000 claims abstract description 24
- 235000021312 gluten Nutrition 0.000 claims abstract description 24
- 239000000835 fiber Substances 0.000 claims abstract description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 241001347978 Major minor Species 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 210000003205 muscle Anatomy 0.000 claims description 8
- 239000002002 slurry Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000004821 distillation Methods 0.000 claims description 5
- 238000009835 boiling Methods 0.000 claims description 2
- 238000010411 cooking Methods 0.000 claims description 2
- 238000000855 fermentation Methods 0.000 claims description 2
- 230000004151 fermentation Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 abstract description 19
- 241000209140 Triticum Species 0.000 abstract description 13
- 235000021307 Triticum Nutrition 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 229940100445 wheat starch Drugs 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 9
- 239000000203 mixture Substances 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 4
- 240000008042 Zea mays Species 0.000 description 3
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 3
- 238000009395 breeding Methods 0.000 description 3
- 230000001488 breeding effect Effects 0.000 description 3
- 235000013339 cereals Nutrition 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 2
- 235000005822 corn Nutrition 0.000 description 2
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
- A23K50/30—Feeding-stuffs specially adapted for particular animals for swines
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/212—Starch; Modified starch; Starch derivatives, e.g. esters or ethers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
- A23L7/13—Snacks or the like obtained by oil frying of a formed cereal dough
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/02—Preparation of oxygen-containing organic compounds containing a hydroxy group
- C12P7/04—Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
- C12P7/06—Ethanol, i.e. non-beverage
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Food Science & Technology (AREA)
- Nutrition Science (AREA)
- Zoology (AREA)
- Organic Chemistry (AREA)
- Wood Science & Technology (AREA)
- Microbiology (AREA)
- Biotechnology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Animal Husbandry (AREA)
- Dispersion Chemistry (AREA)
- Birds (AREA)
- Biochemistry (AREA)
- Bioinformatics & Cheminformatics (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Fodder In General (AREA)
Abstract
The invention discloses a scheme for producing various main and side products by reasonable utilization of flour. The special technical scheme is as follows: the flour is prepared into wet dough, and after gluten is washed, the wet dough is separated into two parts: the gluten is prepared into a raw gluten product by a screw machine; crude starch milk stands for 30-60 minutes, then crude fiber and starch milk are separated by a centrifugal sieve; then yellow pulp and primary starch milk are separated from the starch milk; and the primary starch milk is dried and prepared into dry starch. The scheme disclosed by the invention has the following beneficial effects that the utilization rate of wheat is greatly increased, not only can a main product (wheat starch) of the wheat be obtained, but also the side products (gluten) with high value and a little amount of alcohol can be obtained; and the production plan is scientific and reasonable and the economic benefit is improved.
Description
Technical field
The present invention relates to wheat flour deep process technology field, be specifically related to the scheme that a kind of flour Appropriate application produces various major-minor product.
Background technology
Wheat is the staple food crop of world wide plantation.Paddy, wheat and maize are the most important Three major grain crops of China, and wheat is the same with paddy, and main application is edible, and corn is then mainly as feed and grain for industrial uses.But in recent years, because wheat deep-processing and colligating-using constantly makes progress, the consumption of wheat in grain for industrial uses is promoted rapidly.The most important approach of wheat deep-processing and colligating-using produces wheaten starch exactly.Due to the byproduct of high value can be obtained in wheat starch production---gluten (being Gluten after drying), and wheaten starch directly transforms production downstream product with the form of starch slurry, both significantly reduce the cost of raw material that downstream product is produced, greatly widen products application scope again.Thus make wheat flour in deep-processing and colligating-using, possess the cost basis competed with corn.
Summary of the invention
The object of this invention is to provide one and heighten flour utilization rate, obtain the deep processing production decision of the wheat flour of major-minor product in process of production simultaneously.
In order to solve the problem existing for background technology, the present invention is by the following technical solutions: a kind of flour Appropriate application produces the scheme of various major-minor product, is separated into two parts: gluten makes raw flour gluten goods by screw machine after muscle is washed by the wetted surface group that flour is made; And coarse starch milk isolates crude fibre and starch milk by screen centrifuge after leaving standstill 30 ~ 60min, described starch milk isolates yellow slurry and one-level starch milk again, and described one-level starch milk is dried and made dried starch.
Further, described raw flour gluten can make fried gluten puff by fried method or water-boiling method makes water gluten or cooking process is made steamed gluten or is directly dried into Gluten.
Further, described crude fibre can be processed into pig feed.
Further, described Huang slurry makes alcohol by concentrated, fermentation, saccharification and distillation process.
The present invention has following beneficial effect: enforcement of the present invention substantially increases the utilization rate of wheat, can not only obtain the major product wheaten starch of wheat, can also gather in the crops the byproduct gluten of high value and a small amount of alcohol.Production programming is scientific and reasonable, improves economic benefit.
Detailed description of the invention
Below enforcement of the present invention is described in further detail.
Embodiment 1: 100 kilograms of flour are sent into dough mixing machine through bucket elevator and to add water mix and blend, then slaking tank slaking 20 minutes are entered, dough after slaking, by being delivered to automatic washing muscle machine under screw pump effect, being washed muscle machine and is added water washing and dough is divided into raw flour gluten 24.7 kilograms and coarse starch milk two products.Coarse starch milk is introduced into pans, crude fibre and starch milk product is obtained respectively under screen centrifuge effect, crude fibre can sell to pig breeding farm as feed directly outward, starch milk is then separated into yellow slurry and one-level starch milk under the effect of seperator cyclone, and one-level starch milk can obtain dried starch product 57.5 kilograms through the dehydration of fully-automatic dewatering machine after thermal vapor stream is dried.The starch wastewater produced in one-level starch milk dewatered drying process starch with Huang together with through concentrating, ferment, saccharification, the step such as distillation obtain alcohol and vinasse, alcohol output is less, can be used as outside byproduct and sells.Vinasse then enter sewage disposal system.
Embodiment 1: 100 kilograms of flour are sent into dough mixing machine through bucket elevator and to add water mix and blend, then slaking tank slaking 20 minutes are entered, dough after slaking, by being delivered to automatic washing muscle machine under screw pump effect, being washed muscle machine and is added water washing and dough is divided into raw flour gluten 25.2 kilograms and coarse starch milk two products.Coarse starch milk is introduced into pans, crude fibre and starch milk product is obtained respectively under screen centrifuge effect, crude fibre can sell to pig breeding farm as feed directly outward, starch milk is then separated into yellow slurry and one-level starch milk under the effect of seperator cyclone, and one-level starch milk can obtain dried starch product 58.3 kilograms through the dehydration of fully-automatic dewatering machine after thermal vapor stream is dried.The starch wastewater produced in one-level starch milk dewatered drying process starch with Huang together with through concentrating, ferment, saccharification, the step such as distillation obtain alcohol and vinasse, alcohol output is less, can be used as outside byproduct and sells.Vinasse then enter sewage disposal system.
Embodiment 1: 100 kilograms of flour are sent into dough mixing machine through bucket elevator and to add water mix and blend, then slaking tank slaking 20 minutes are entered, dough after slaking, by being delivered to automatic washing muscle machine under screw pump effect, being washed muscle machine and is added water washing and dough is divided into raw flour gluten 25.6 kilograms and coarse starch milk two products.Coarse starch milk is introduced into pans, crude fibre and starch milk product is obtained respectively under screen centrifuge effect, crude fibre can sell to pig breeding farm as feed directly outward, starch milk is then separated into yellow slurry and one-level starch milk under the effect of seperator cyclone, and one-level starch milk can obtain dried starch product 59.1 kilograms through the dehydration of fully-automatic dewatering machine after thermal vapor stream is dried.The starch wastewater produced in one-level starch milk dewatered drying process starch with Huang together with through concentrating, ferment, saccharification, the step such as distillation obtain alcohol and vinasse, alcohol output is less, can be used as outside byproduct and sells.Vinasse then enter sewage disposal system.
What finally illustrate is, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, other amendments that those of ordinary skill in the art make technical scheme of the present invention or equivalently to replace, only otherwise depart from the spirit and scope of technical solution of the present invention, all should be encompassed in the middle of right of the present invention.
Claims (4)
1. flour Appropriate application produces a scheme for various major-minor product, it is characterized in that, be separated into two parts after muscle is washed by the wetted surface group that flour is made, be respectively wet gluten and coarse starch milk, described wet gluten makes raw flour gluten goods by screw machine; Described coarse starch milk isolates crude fibre and starch milk by screen centrifuge after leaving standstill 30 ~ 60min, and described starch milk isolates yellow slurry and one-level starch milk again, and described one-level starch milk is dried and made dried starch.
2. a kind of flour Appropriate application according to claim 1 produces the scheme of various major-minor product, it is characterized in that, described raw flour gluten can make fried gluten puff by fried method or water-boiling method makes water gluten or cooking process is made steamed gluten or is directly dried into Gluten.
3. a kind of flour Appropriate application according to claim 1 produces the scheme of various major-minor product, and it is characterized in that, described crude fibre can be processed into pig feed.
4. a kind of flour Appropriate application according to claim 1 produces the scheme of various major-minor product, it is characterized in that, described Huang slurry makes alcohol by concentrated, fermentation, saccharification and distillation process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410616237.2A CN104323118A (en) | 2014-11-06 | 2014-11-06 | Scheme for producing various main and side products by reasonable utilization of flour |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410616237.2A CN104323118A (en) | 2014-11-06 | 2014-11-06 | Scheme for producing various main and side products by reasonable utilization of flour |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104323118A true CN104323118A (en) | 2015-02-04 |
Family
ID=52398050
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410616237.2A Pending CN104323118A (en) | 2014-11-06 | 2014-11-06 | Scheme for producing various main and side products by reasonable utilization of flour |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104323118A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105192243A (en) * | 2015-10-23 | 2015-12-30 | 宿州市皖神面制品有限公司 | Flour deep processing method and gluten washing machine used in method |
| CN106350359A (en) * | 2016-08-31 | 2017-01-25 | 御良源实业有限公司 | Process for brewing wine and brewing vinegar by extracting gluten from wheat flour |
| CN107988271A (en) * | 2017-12-14 | 2018-05-04 | 安徽瑞福祥食品有限公司 | A kind of processing method of wheat containing vomitoxin and application |
| CN109207089A (en) * | 2018-08-08 | 2019-01-15 | 芜湖职业技术学院 | A kind of mounting of calligraphy and painting paste and its preparation method and application |
| CN111004332A (en) * | 2019-12-13 | 2020-04-14 | 山东省农作物种质资源中心 | Method for separating and purifying amylose and amylopectin in wheat |
-
2014
- 2014-11-06 CN CN201410616237.2A patent/CN104323118A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105192243A (en) * | 2015-10-23 | 2015-12-30 | 宿州市皖神面制品有限公司 | Flour deep processing method and gluten washing machine used in method |
| CN106350359A (en) * | 2016-08-31 | 2017-01-25 | 御良源实业有限公司 | Process for brewing wine and brewing vinegar by extracting gluten from wheat flour |
| CN107988271A (en) * | 2017-12-14 | 2018-05-04 | 安徽瑞福祥食品有限公司 | A kind of processing method of wheat containing vomitoxin and application |
| CN107988271B (en) * | 2017-12-14 | 2020-03-06 | 安徽瑞思威尔科技有限公司 | Processing method and application of wheat containing vomitoxin |
| CN109207089A (en) * | 2018-08-08 | 2019-01-15 | 芜湖职业技术学院 | A kind of mounting of calligraphy and painting paste and its preparation method and application |
| CN111004332A (en) * | 2019-12-13 | 2020-04-14 | 山东省农作物种质资源中心 | Method for separating and purifying amylose and amylopectin in wheat |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104323118A (en) | Scheme for producing various main and side products by reasonable utilization of flour | |
| CN103222577A (en) | Method for producing high-protein instant rice noodles by using crushed rice | |
| CN104130854A (en) | Cold oil pressing method | |
| CN106036649A (en) | Method for improving edible qualities of potato rice noodles | |
| CN104286686A (en) | Production method of black rice vermicelli | |
| CN105481987B (en) | A kind of method that pre-gelatinized starch is prepared using B-Starch from Wheat | |
| CN111000128A (en) | Fermented brown rice powder and preparation method thereof | |
| CN102406138B (en) | Method for preparing pure sweet potato starch noodle | |
| CN102640837A (en) | Continuous dough kneading wet gluten modern production process | |
| CN102776165B (en) | Starch wheat compound enzyme and method of applying same in preparation of starch wheat and vital gluten | |
| CN105481986A (en) | Production process of starch special for rice noodles | |
| CN106810615A (en) | A kind of preparation method of wheaten starch | |
| CN107118281A (en) | A kind of wheaten starch preparation method | |
| CN104256321A (en) | Corn husk dietary fiber membrane and preparation method thereof | |
| CN102907611B (en) | Production process of health edible starch | |
| CN103027245A (en) | Method for producing thin rice noodles by using broken rice as raw material | |
| CN108552466A (en) | A kind of processing technology of glutinous rice flour | |
| CN107259511A (en) | A kind of preparation method without alum sweet potato noodles | |
| CN108378144A (en) | A kind of machine fresh tea picking broken green tea just refined integral processing method | |
| CN103549270A (en) | Method for producing nutrient straight rice noodles based on multi-enzyme viscosity control | |
| CN204953515U (en) | System for resourceful treatment flour food clout | |
| CN105982312A (en) | Osmanthus fragrans tea aroma oak vermicelli and making method thereof | |
| CN102586001A (en) | Comprehensive preparation method of rice bran oil and rice bran protein | |
| CN108276159A (en) | A kind of Enoki mushroom cultivation material made of sophora bud slag and peanut shell | |
| CN104945521A (en) | Preparation method of loquat core amylose |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150204 |