CN104319582A - Anti-electromagnetic interference high-elasticity spiral cable connecting line - Google Patents

Anti-electromagnetic interference high-elasticity spiral cable connecting line Download PDF

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Publication number
CN104319582A
CN104319582A CN201410622066.4A CN201410622066A CN104319582A CN 104319582 A CN104319582 A CN 104319582A CN 201410622066 A CN201410622066 A CN 201410622066A CN 104319582 A CN104319582 A CN 104319582A
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CN
China
Prior art keywords
cable
parts
connecting line
spiral
spiral cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410622066.4A
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Chinese (zh)
Inventor
季娟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHENJIANG ZHONGJIA ELECTRICAL APPLIANCE Co Ltd
Original Assignee
ZHENJIANG ZHONGJIA ELECTRICAL APPLIANCE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHENJIANG ZHONGJIA ELECTRICAL APPLIANCE Co Ltd filed Critical ZHENJIANG ZHONGJIA ELECTRICAL APPLIANCE Co Ltd
Priority to CN201410622066.4A priority Critical patent/CN104319582A/en
Publication of CN104319582A publication Critical patent/CN104319582A/en
Pending legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R31/00—Coupling parts supported only by co-operation with counterpart
    • H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04—Polyurethanes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/02—Disposition of insulation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/06—Extensible conductors or cables, e.g. self-coiling cords
    • H01B7/065—Extensible conductors or cables, e.g. self-coiling cords having the shape of an helix
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66—Structural association with built-in electrical component
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R31/00—Coupling parts supported only by co-operation with counterpart
    • H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
    • H01R31/065—Intermediate parts for linking two coupling parts, e.g. adapter with built-in electric apparatus
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00—Applications
    • C08L2203/20—Applications use in electrical or conductive gadgets
    • C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Suspension Of Electric Lines Or Cables (AREA)

Abstract

The invention relates to an anti-electromagnetic interference high-elasticity spiral cable connecting line. A manufacturing process of the connecting line comprises the following steps that firstly, a copper wire conductor is adopted for carrying out stranding, and a cable internal core wire is manufactured; secondly, a cable material is manufactured; thirdly, a cable is manufactured; fourthly, a cable wire is formed through rolling of a rolling bar, the cable wire formed through rolling is shaped through the high temperature of an oven to form a spiral cable, the temperature of the oven ranges from 160 DEG C to 180 DEG C, and time ranges from 5 minutes to 15 minutes; fifthly, the shaped spiral cable is cooled through cooling water; sixthly, after cable cores at the two ends of the spiral cable obtained in the fifth step wind around a magnetic ring by three circles, the cable cores are fixed through buckles, and then the spiral cable connecting line can be obtained. The anti-electromagnetic interference and a spiral spring are organically combined, and the service life of a motor is effectively protected while the working range of a connecting rod of an electric tool is enlarged.

Description

A kind of electromagnetism interference high-elasticity spiral cable connecting line
Technical field
The present invention relates to a kind of cable link, particularly a kind of electromagnetism interference high-elasticity spiral cable connecting line.
Background technology
Connecting line in conventional electric tool connecting rod is directly connected with motor; without any electromagnetism interference measure; easily damage after causing motor to work long hours; decrease work useful life; when particularly operating under bad working environments condition, the connecting line with electromagnetism interference more can the service efficiency of available protecting motor.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of electromagnetism interference high-elasticity spiral cable connecting line, electromagnetism interference and helical spring is organically combined, and while increase electric tool connecting rod working range, effectively protects the useful life of motor.
A kind of electromagnetism interference high-elasticity spiral cable connecting line, wherein, the making step of described connecting line is as follows:
1, adopt copper wire conductor to carry out bundle strand, be made into cable internal core;
2,preparation CABLE MATERIALS, mark meter is as follows by weight for the constituent of CABLE MATERIALS:
TPUE 90-110 part
Ethylene propylene diene rubber 45-55 parts
Polyvinyl chloride resin 45-55 parts
Calcium carbonate 10-20 part
Mica powder 1-5 part
Calcium-zinc composite stabilizing agent 2-10 part
High temperature plasticization agent TOTM 2-10 part
Antimonous oxide 5-15 part
Antioxidant 5-15 part
Polyimides 2-8 part;
3, cable is prepared
(1) carry out drying and processing after each for CABLE MATERIALS component fully being mixed, bake out temperature is: 130-178 DEG C; Time is: 4-5 hour;
(2) CABLE MATERIALS of will process through upper step, is coated on heart yearn by plastic extruding machine, and form cable, extrusion temperature is 200-250 DEG C;
4, by cable with around excellent roll-forming, the cable of roll-forming is become spiral cable through baking oven high-temperature shaping, and oven temperature is 160-180 DEG C, and the time is 5-15 minute;
5, by the spiral cable water quench of sizing;
The core at the spiral cable two ends 6, step 5 obtained, after magnet ring 3 encloses, is fixed by buckle, spiral cable connecting line of the present invention.
Above-mentioned a kind of electromagnetism interference high-elasticity spiral cable connecting line, wherein, preferably, the constituent of described CABLE MATERIALS by weight mark is counted:
TPUE 100 parts
Ethylene propylene diene rubber 50 parts
Polyvinyl chloride resin 50 parts
15 parts, calcium carbonate
Mica powder 2 parts
Calcium-zinc composite stabilizing agent 5 parts
High temperature plasticization agent TOTM 6 parts
Antimonous oxide 8 parts
5 parts, antioxidant
Polyimides 3 parts.
Above-mentioned a kind of electromagnetism interference high-elasticity spiral cable connecting line, wherein, described TPUE, ethylene propylene diene rubber are 2:1:1 with the weight fraction ratio of polyvinyl chloride resin.
The present invention uses the materials such as TPU that conventional electric wire is made into helix, electric wire finished product is produced into by the extrusion temperature of 200-250 DEG C, through shaping around rod and baking oven, original power line is made to become helical form, the more conventional PVC material of TPU material is compared, the stretching of 5000 ~ 10000 times can be stood and guarantee that spiral cable is indeformable, still keep elasticity, this is used in electric tool connecting rod and connecting rod can be made effectively to shrink, two line cards of injection moulding on electric wire adopted can guarantee that helical spring line is inner effectively fixing at connecting rod, make the work area coverage of whole electric tool larger, operating efficiency is more efficient, , electromagnetism interference and helical spring are organically combined, while increase electric tool connecting rod working range, effectively protect the useful life of motor.
Accompanying drawing explanation
Fig. 1 is structure chart of the present invention.
Embodiment
Below in conjunction with embodiment, the invention will be further described.
Example one
A kind of electromagnetism interference high-elasticity spiral cable connecting line, wherein, the making step of described connecting line is as follows:
1, adopt copper wire conductor to carry out bundle strand, be made into cable internal core;
2,preparation CABLE MATERIALS, mark meter is as follows by weight for the constituent of CABLE MATERIALS:
TPUE 100 parts
Ethylene propylene diene rubber 50 parts
Polyvinyl chloride resin 50 parts
15 parts, calcium carbonate
Mica powder 2 parts
Calcium-zinc composite stabilizing agent 5 parts
High temperature plasticization agent TOTM 6 parts
Antimonous oxide 8 parts
5 parts, antioxidant
Polyimides 3 parts;
3, cable is prepared
(1) carry out drying and processing after each for CABLE MATERIALS component fully being mixed, bake out temperature is: 140 DEG C; Time is: 4 hours;
(2) CABLE MATERIALS of will process through upper step, is coated on heart yearn by plastic extruding machine, and form cable, extrusion temperature is 220 DEG C;
4, by cable with around excellent roll-forming, the cable of roll-forming is become spiral cable through baking oven high-temperature shaping, and oven temperature is 145 DEG C, and the time is 10 minutes;
5, by the spiral cable water quench of sizing;
The core 2 at spiral cable 1 two ends 6, step 5 obtained, after magnet ring 3 three encloses, is fixed by buckle 4, spiral cable connecting line of the present invention.
Example two
A kind of electromagnetism interference high-elasticity spiral cable connecting line, wherein, the making step of described connecting line is as follows:
1, adopt copper wire conductor to carry out bundle strand, be made into cable internal core;
2,preparation CABLE MATERIALS, mark meter is as follows by weight for the constituent of CABLE MATERIALS:
TPUE 90 parts
Ethylene propylene diene rubber 45 parts
Polyvinyl chloride resin 45 parts
12 parts, calcium carbonate
Mica powder 2 parts
Calcium-zinc composite stabilizing agent 4 parts
High temperature plasticization agent TOTM 4 parts
Antimonous oxide 12 parts
6 parts, antioxidant
Polyimides 5 parts;
3, cable is prepared
(1) carry out drying and processing after each for CABLE MATERIALS component fully being mixed, bake out temperature is: 150 DEG C; Time is: 4.5 hours;
(2) CABLE MATERIALS of will process through upper step, is coated on heart yearn by plastic extruding machine, and form cable, extrusion temperature is 210 DEG C;
4, by cable with around excellent roll-forming, the cable of roll-forming is become spiral cable through baking oven high-temperature shaping, and oven temperature is 170 DEG C, and the time is 5 minutes;
5, by the spiral cable water quench of sizing;
The core at the spiral cable two ends 6, step 5 obtained, after magnet ring 3 encloses, is fixed by buckle, spiral cable connecting line of the present invention.
The present invention uses the materials such as TPU that conventional electric wire is made into helix, electric wire finished product is produced into by the extrusion temperature of 200-250 DEG C, through shaping around rod and baking oven, original power line is made to become helical form, the more conventional PVC material of TPU material is compared, the stretching of 5000 ~ 10000 times can be stood and guarantee that spiral cable is indeformable, still keep elasticity, this is used in electric tool connecting rod and connecting rod can be made effectively to shrink, two line cards of injection moulding on electric wire adopted can guarantee that helical spring line is inner effectively fixing at connecting rod, make the work area coverage of whole electric tool larger, operating efficiency is more efficient, , electromagnetism interference and helical spring are organically combined, while increase electric tool connecting rod working range, effectively protect the useful life of motor.

Claims (3)

1. an electromagnetism interference high-elasticity spiral cable connecting line, is characterized by, and the making step of described connecting line is as follows:
1, adopt copper wire conductor to carry out bundle strand, be made into cable internal core;
2 ,preparation CABLE MATERIALS, mark meter is as follows by weight for the constituent of CABLE MATERIALS:
TPUE 90-110 part
Ethylene propylene diene rubber 45-55 parts
Polyvinyl chloride resin 45-55 parts
Calcium carbonate 10-20 part
Mica powder 1-5 part
Calcium-zinc composite stabilizing agent 2-10 part
High temperature plasticization agent TOTM 2-10 part
Antimonous oxide 5-15 part
Antioxidant 5-15 part
Polyimides 2-8 part;
3, cable is prepared
(1) carry out drying and processing after each for CABLE MATERIALS component fully being mixed, bake out temperature is: 130-178 DEG C; Time is: 4-5 hour;
(2) CABLE MATERIALS of will process through upper step, is coated on heart yearn by plastic extruding machine, and form cable, extrusion temperature is 200-250 DEG C;
4, by cable with around excellent roll-forming, the cable of roll-forming is become spiral cable through baking oven high-temperature shaping, and oven temperature is 160-180 DEG C, and the time is 5-15 minute;
5, by the spiral cable water quench of sizing;
The core at the spiral cable two ends 6, step 5 obtained, after magnet ring 3 encloses, is fixed by buckle, spiral cable connecting line of the present invention.
2. a kind of electromagnetism interference high-elasticity spiral cable connecting line as claimed in claim 1, is characterized by, and preferably, the constituent of described CABLE MATERIALS by weight mark is counted:
TPUE 100 parts
Ethylene propylene diene rubber 50 parts
Polyvinyl chloride resin 50 parts
15 parts, calcium carbonate
Mica powder 2 parts
Calcium-zinc composite stabilizing agent 5 parts
High temperature plasticization agent TOTM 6 parts
Antimonous oxide 8 parts
5 parts, antioxidant
Polyimides 3 parts.
3. a kind of electromagnetism interference high-elasticity spiral cable connecting line as claimed in claim 1, is characterized by, and described TPUE, ethylene propylene diene rubber are 2:1:1 with the weight fraction ratio of polyvinyl chloride resin.
CN201410622066.4A 2014-11-07 2014-11-07 Anti-electromagnetic interference high-elasticity spiral cable connecting line Pending CN104319582A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410622066.4A CN104319582A (en) 2014-11-07 2014-11-07 Anti-electromagnetic interference high-elasticity spiral cable connecting line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410622066.4A CN104319582A (en) 2014-11-07 2014-11-07 Anti-electromagnetic interference high-elasticity spiral cable connecting line

Publications (1)

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CN104319582A true CN104319582A (en) 2015-01-28

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105140726A (en) * 2015-09-02 2015-12-09 广元思必达科技有限公司 Filtering wire preventing AC power clutter interference
CN105968681A (en) * 2016-07-25 2016-09-28 苏州东威连接器电子有限公司 Flame-retardant waterproof electronic connection cable
CN105989932A (en) * 2015-03-02 2016-10-05 镇江市华银仪表电器有限公司 Processing method for novel environment-friendly high-elasticity spiral cable
CN108831604A (en) * 2018-07-16 2018-11-16 中国人民解放军海军航空大学青岛校区 A kind of aircraft electromagnetic shielding cable
CN114242312A (en) * 2021-12-22 2022-03-25 东莞新南利电业有限公司 Spiral spring wire and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0893801A1 (en) * 1997-07-23 1999-01-27 PIRELLI CAVI E SISTEMI S.p.A. Cables with a halogen-free recyclable coating comprising polypropylene and an ethylene copolymer having high elastic recovery
JP2005524082A (en) * 2002-04-29 2005-08-11 タイコ・サーマル・コントロールズ・エルエルシー Sensor cable
CN1870355A (en) * 2005-05-26 2006-11-29 上海裕生企业发展有限公司 Filter plug
CN101030686A (en) * 2007-03-29 2007-09-05 上海裕生企业发展有限公司 Power-supply connector
CN201478085U (en) * 2009-05-15 2010-05-19 浙江正亮电子电气有限公司 Magnetic ring reactor
CN101914281A (en) * 2010-08-03 2010-12-15 营口巨成教学科技开发有限公司 Thermoplastic elastomer composition
CN102024526A (en) * 2010-10-15 2011-04-20 镇江市华银仪表电器有限公司 Method for processing novel environmental-protection spiral cable with high elasticity

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0893801A1 (en) * 1997-07-23 1999-01-27 PIRELLI CAVI E SISTEMI S.p.A. Cables with a halogen-free recyclable coating comprising polypropylene and an ethylene copolymer having high elastic recovery
JP2005524082A (en) * 2002-04-29 2005-08-11 タイコ・サーマル・コントロールズ・エルエルシー Sensor cable
CN1870355A (en) * 2005-05-26 2006-11-29 上海裕生企业发展有限公司 Filter plug
CN101030686A (en) * 2007-03-29 2007-09-05 上海裕生企业发展有限公司 Power-supply connector
CN201478085U (en) * 2009-05-15 2010-05-19 浙江正亮电子电气有限公司 Magnetic ring reactor
CN101914281A (en) * 2010-08-03 2010-12-15 营口巨成教学科技开发有限公司 Thermoplastic elastomer composition
CN102024526A (en) * 2010-10-15 2011-04-20 镇江市华银仪表电器有限公司 Method for processing novel environmental-protection spiral cable with high elasticity

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105989932A (en) * 2015-03-02 2016-10-05 镇江市华银仪表电器有限公司 Processing method for novel environment-friendly high-elasticity spiral cable
CN105140726A (en) * 2015-09-02 2015-12-09 广元思必达科技有限公司 Filtering wire preventing AC power clutter interference
CN105968681A (en) * 2016-07-25 2016-09-28 苏州东威连接器电子有限公司 Flame-retardant waterproof electronic connection cable
CN108831604A (en) * 2018-07-16 2018-11-16 中国人民解放军海军航空大学青岛校区 A kind of aircraft electromagnetic shielding cable
CN108831604B (en) * 2018-07-16 2023-09-29 中国人民解放军海军航空大学青岛校区 Electromagnetic shielding cable for aircraft
CN114242312A (en) * 2021-12-22 2022-03-25 东莞新南利电业有限公司 Spiral spring wire and preparation method thereof
CN114242312B (en) * 2021-12-22 2024-04-26 东莞新南利电业有限公司 Spiral spring wire and preparation method thereof

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