CN104314226B - A kind of non-bearing building block and production equipment special thereof - Google Patents
A kind of non-bearing building block and production equipment special thereof Download PDFInfo
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- CN104314226B CN104314226B CN201410482556.9A CN201410482556A CN104314226B CN 104314226 B CN104314226 B CN 104314226B CN 201410482556 A CN201410482556 A CN 201410482556A CN 104314226 B CN104314226 B CN 104314226B
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Abstract
The present invention relates to the production equipment special of a kind of construction material and this construction material.This building block is three-decker, and the drill steel bookbinding made by some non-thermally conductive material between two fragments of brick and warming plate is connected.Described production equipment special, is rectangular frame to frame and Y-direction frame, described X to frame and Y-direction frame including X, and Y-direction frame is positioned at the X bottom to frame；Also include conveying device, clamping device, dress pricker device, drilling equipment and gun post, the three-decker of building block can be bound together by the cooperation of said apparatus.Non-bearing block structure is reasonable for this, associativity good, easy construction.The production equipment special automation excellent in efficiency provided, easy and simple to handle, can greatly save artificial, reduce the production cost of building block.
Description
Technical field
The present invention relates to the production equipment special of a kind of construction material and this construction material, specifically refer to a kind of non-bearing building block and production equipment special thereof.
Background technology
ZL201320215057.4 discloses a kind of novel non-bearing building block, this building block is three-decker, its upper strata and lower floor are respectively independent fragment of brick, intermediate layer is warming plate, realize connecting by fixing connector between two fragments of brick and warming plate, it is characterised in that: the edge of described warming plate exceeds its fragment of brick edge, both sides 0.5-1.5cm.In use find column defects in the presence of it: 1, fixing connector employing drill rod class Heat Conduction Material making can reduce the heat-insulating property of building block.When 2, building a wall if desired for building block is cut into 1/2 or 1/3 piece use time, connector is crossed that I haven't seen you for ages and is caused fritter building block three layers separations that cutting is lower, affects use.3, warming plate edge is beyond after fragment of brick edge, both sides 0.5-1.5cm, can cause and there is Hui Kou gap between upper strata building block and lower floor's building block.Non-bearing building block additionally, due to the type does not has special production equipment, and it produces employing and has been manually done, and production efficiency is low, and product quality is difficult to ensure that.
Summary of the invention
For technical problem existing during overcoming current non-bearing building block to use and the problem without special equipment restriction production yields, the present invention provides a kind of non-bearing building block and production equipment special thereof.
For realizing above-mentioned technical purpose, the technical solution used in the present invention is: a kind of non-bearing building block, this building block is three-decker, its upper strata and lower floor are respectively independent fragment of brick, intermediate layer is warming plate, described fragment of brick and warming plate are rectangle, it is characterized in that: the drill steel bookbinding made by some non-thermally conductive material between two fragments of brick and warming plate is connected, one long limit of described warming plate and two broadsides are respectively beyond its fragment of brick edge, both sides 0.5-1.5cm, another long limit of warming plate and its both sides fragment of brick justified margin.
Described drill steel is bamboo pricker.
It is provided with tack coat between described warming plate both sides and fragment of brick.
Described drill steel quantity is at least 9.
The production equipment special of a kind of above-mentioned non-bearing building block, is rectangular frame to frame and Y-direction frame, described X to frame and Y-direction frame including X, and Y-direction frame is positioned at the X bottom to frame；
Also include conveying device, clamping device, dress pricker device, drilling equipment and gun post；
Described clamping device is positioned at X to frame and the bottom of Y-direction frame intersection, conveying device includes input unit and output unit, input unit and output unit are positioned at the lower section of Y-direction frame and to be distributed in the both sides of clamping device parallel with Y-direction frame, the building block that input unit can be sent into by this clamping device by four direction all around by building block clamping or release；
Described drilling equipment and gun post are positioned at X on the slip support body of frame top, drilling equipment is provided with some brill rifles, gun post is provided with consistent with boring rifle quantity and that pitch layout is consistent trip rod, and slip support body can horizontally slip on support body at X so that the building block in clamping device bottom the step timesharing alignment that sets of drilling equipment and gun post follow procedure；
Described dress pricker device is arranged in Y-direction frame, and dress pricker device is provided with consistent with boring rifle quantity and that pitch layout is consistent vertical pricker storehouse, and pricker storehouse is built with drill steel, and dress pricker device the step timesharing that sets of follow procedure can slide in and out X to lower portion；
Brill rifle is utilized to get out some through holes in building block when described drilling equipment is directed at the building block in clamping device, it is relative with through hole respectively that described dress pricker device slides into X vertical pricker storehouse after lower portion, and described gun post utilizes trip rod to be shot inside through hole by the drill steel in pricker storehouse when being directed at the building block in clamping device.
As the preferred clamping device of one, this clamping device includes a U-shaped support platform, the top supporting platform is provided with some backing rolls free to rotate, the height of backing roll is highly consistent with aforementioned input unit, the side supporting platform top is provided with left clamping plate, and opposite side is provided with the right clamping plate that can move left and right；Also include front clamp device and rear fixture, described rear fixture includes rear plate, rear fixture can move up and down, described front clamp device includes front plate, front clamp device can move left and right, when left and right clamping plate and after front and back clamping device closes up, at left and right clamping plate and front and back form building block chamber between clamping plate.
The middle part of described right clamping plate is provided with the consistency of thickness of the groove along building block trend, recess width and building block moderate soak layer, and depth of groove is consistent beyond the length of its both sides fragment of brick long side edge with heat-insulation layer.
Described front clamp device includes a movable stand, and movable stand is provided with front plate fixed plate, and front plate is fixed in front plate fixed plate by guide pillar and can move forward and backward in front plate fixed plate；Longitudinal window is had on described front plate, it is provided with vertical rotating shaft in longitudinal window, two runners are fixed in rotating shaft, runner wheel face exceeds front plate plate face, consistent beyond the length at its fragment of brick broadside edge, both sides with building block moderate soak layer beyond height, the spacing between two runners and the consistency of thickness of building block moderate soak layer.
As the preferred drilling equipment of one, this device includes hole top board, brill rifle fixed plate, drill bit location-plate, upper guide post and lower guide pillar, drill gun fixed plate is between boring top board and drill bit location-plate, the bottom of upper guide post is fixed with boring rifle fixed plate, the top of upper guide post is through boring top board, and upper guide post can drive brill rifle fixed plate to move up and down, and the bottom of lower guide pillar is fixed with drill bit location-plate, the top of lower guide pillar, through boring rifle fixed plate, is provided with screwed retaining ring on the top of lower guide pillar；At the fixing boring in the top cylinder of boring top board, boring cylinder cylinder rod passes boring top board and fixes with drill gun fixed plate, bores the fixing rifle that bores in rifle fixed plate, and brill drill gun head is through boring rifle fixed plate, and drill bit portion is positioned at the hole, location on drill bit location-plate；Drill gun fixed plate moves down under the promotion of boring cylinder so that hole, location is stretched out in drill bit end.
As the preferred gun post of one, this device includes shooting top board, trip rod fixed plate and trip rod location-plate, fixed by pull bar between described shooting top board and trip rod location-plate, at shooting top board top fixed fire cylinder, the cylinder rod of shooting cylinder is fixed through shooting top board with trip rod fixed plate, shooting cylinder can drive trip rod fixed plate to move up and down, and fixes trip rod on the bottom surface of trip rod fixed plate, and trip rod end is positioned at the hole, location on trip rod location-plate.
For ensure gun post there is when shooting enough impacts and clash into after trip rod can snapback, described shooting cylinder includes the main air inlet pipe through with inner chamber of cylinder block, it is provided with retraction blast pipe at cylinder body top, it is provided with three-way pipe in cylinder base, one end of three-way pipe supervisor is connected with main air inlet pipe, the other end of three-way pipe supervisor is through with cylinder inner cavity, and three-way pipe arm forms shooting blast pipe；On the pipeline that described main air inlet pipe, three-way pipe are connected with main air inlet pipe, on bounce back blast pipe and shooting blast pipe, it is respectively equipped with magnetic valve.
For ensureing that gun post can be in close contact with dress pricker device, the two ends of described gun post and X are provided with compression cylinder between the slip support body in frame, and compression cylinder is sitting on slip support body, and the cylinder rod of compression cylinder is used for supporting gun post.
Preferably fill pricker device as one, this device includes the pricker case being made up of dress pricker top board and dress pricker base plate, and vertical pricker position in storehouse is between dress pricker top board and dress pricker base plate；Also include on Y-direction framework along the movable stand walked about before and after Y-direction, described dress pricker base plate is fixing with movable stand to be connected.
Further, being provided with lead between dress pricker top board and dress pricker base plate, lead is provided with support spring, and described dress pricker base plate is provided with the pilot hole corresponding with vertical pricker storehouse, and dress pricker top board and pricker storehouse can move up and down.
Further, the bottom surface at trip rod location-plate is provided with and fills the detent that on pricker device, lead is corresponding.
Beneficial effect:
Non-bearing block structure is reasonable for this, associativity good, easy construction, uses the built a wall body of this building block to ensure that the seamless link of heat-insulation layer, improves the integral heat insulation effect of body of wall.The production equipment special automation excellent in efficiency provided, easy and simple to handle, can greatly save artificial, reduce the production cost of building block.
Accompanying drawing explanation
The structural representation of the non-bearing building block that accompanying drawing 1 provides for the present invention.
Accompanying drawing 2 is the structural representation for producing non-bearing building block special equipment shown in accompanying drawing 1.
Accompanying drawing 3 is the structural representation after clamping device release.
Accompanying drawing 4 is the structural representation after gripping means grips.
Accompanying drawing 5 is the structural representation of front plate.
Accompanying drawing 6 is the structural representation of rear plate.
Accompanying drawing 7 is the structural representation of drilling equipment inactive state.
Structural representation when accompanying drawing 8 works for drilling equipment.
Accompanying drawing 9 is the structural representation of dress pricker device.
Accompanying drawing 10 is the structure sectional view of dress pricker device.
Accompanying drawing 11 is the structural representation of gun post inactive state.
Structural representation when accompanying drawing 12 is shot for gun post.
Accompanying drawing 13 is the structural representation of shooting cylinder.
Accompanying drawing 14 is trip rod location-plate structure schematic diagram.
Accompanying drawing 15 is control flow chart.
nullIn accompanying drawing，1、Fragment of brick，2、Warming plate，3、Drill steel，4、X is to frame，4-1、X is to cylinder，5、Y-direction frame，6、Conveying device，7、Clamping device，7-1，Support platform，7-2、Backing roll，7-3、Left clamping plate，7-4、Right clamping plate， 7-5、Rear plate， 7-6、Front plate,7-7、Groove，7-8、Movable stand，7-9、Front plate fixed plate，7-10、Fore-clamp cylinder I，7-11、Longitudinal window，7-12、Rotating shaft，7-13、Runner，7-14、Right gas enclosure cylinder，7-15、Fore-clamp cylinder II，7-16、Rear gas enclosure cylinder，8、Dress pricker device，8-1、Dress pricker top board，8-2、Dress pricker base plate，8-3、Vertical pricker storehouse，8-4、Movable stand，8-5、Dress pricker cylinder，8-6、Lead，8-7、Support spring，8-8、Pilot hole，9、Drilling equipment，9-1、Boring top board，9-2、Bore rifle fixed plate，9-3 drill bit location-plate，9-4、Boring cylinder，9-5、Boring cylinder cylinder rod，9-6、Bore rifle，9-7、Hole, location，9-8、Bore drill gun head，9-9、Upper guide post，9-10、Lower guide pillar，9-11、Screwed retaining ring，10、Gun post，10-1、Shooting top board，10-2、Trip rod fixed plate，10-3、Trip rod location-plate，10-4、Shooting cylinder，10-5、Trip rod，10-6、Hole, location，10-7、Main air inlet pipe，10-8，Retraction blast pipe，10-9、Three-way pipe，10-10、Shooting blast pipe，10-11、Magnetic valve，10-12、Detent，11、Slip support body，12、Building block,13、Compression cylinder.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment the present invention will be further described.
As shown in Figure 1, a kind of non-bearing building block, this building block 12 is three-decker, its upper strata and lower floor are respectively independent fragment of brick 1, intermediate layer is warming plate 2, and described fragment of brick and warming plate are rectangle, and drill steel 3 bookbinding made by some non-thermally conductive material between two fragments of brick and warming plate is connected.
As shown in Figure 1, a long limit of warming plate 2 and two broadsides are respectively beyond its both sides fragment of brick 1 edge 0.5-1.5cm, another long limit of warming plate and its both sides fragment of brick justified margin.
In the present embodiment, a long limit of warming plate 2 exceeds its both sides fragment of brick 1 edge 1.5cm, and two broadsides of warming plate 2 are respectively beyond its both sides fragment of brick 1 edge 0.5cm.
Drill steel 3 is preferably bamboo pricker in the present embodiment, and bamboo pricker heat conductivility is poor, good toughness, and intensity is high, is extremely suitable for the connection of fragment of brick and warming plate..
For increasing the fastness of building block further, when producing this building block, a small amount of adhesive can be smeared between warming plate and fragment of brick and bond.
Owing to building block needs building block is split 1/2 or 1/3 piece of uses building by laying bricks or stones often, for ensureing the connection of 1/2 or 1/3 building block three-decker after segmentation, the drill steel quantity in building block should try one's best setting how, it is ensured that at least has two drill steels connections on the block after segmentation.In actual production, the drill steel quantity in building block is at least 9, and often selecting quantity is that 17-21 props up.
For ensureing the clear of accompanying drawing, the quantity set of drill steel is 9 in the present embodiment.
Below the structure of this non-bearing building block production equipment special is described in detail.
As shown in Figure 2, the production equipment special of a kind of above-mentioned non-bearing building block, is rectangular frame to frame 4 and Y-direction frame 5, X to frame 4 and Y-direction frame 5 including X, and Y-direction frame 5 is positioned at the X bottom to frame 4.X forms building block bookbinding region to frame 4 and Y-direction frame 5 infall.
As shown in Figure 2, this equipment is provided with conveying device 6, clamping device 7, dress pricker device 8, drilling equipment 9 and gun post 10 5 partial devices at X to frame 4 and Y-direction frame 5.As shown in Figure 2, wherein conveying device 6 is divided into input unit and output unit two independent sector, and input unit is positioned at the side being provided with dress pricker device 8, and it is responsible for sending into building block 12 in building block bookbinding region, and output unit is responsible for the building block output binding in region by building block.
As shown in Figure 2, above-mentioned five partial devices at X arrangement in frame 4 and Y-direction frame 5 are: clamping device 7 is positioned at X to frame 4 and the bottom of Y-direction frame 5 intersection；The input unit of conveying device 6 and output unit are positioned at the lower section of Y-direction frame 5 and to be distributed in the both sides of clamping device 7 parallel with Y-direction frame；Drilling equipment 9 and gun post 10 are positioned at X on the slip support body 11 at frame 4 top, and slip support body 11 can horizontally slip on support body 4 at X so that the building block in clamping device 7 bottom the step timesharing alignment that sets of drilling equipment 9 and gun post 10 follow procedure；Dress pricker device 8 is arranged in Y-direction frame 5, dress pricker device 8 can the step timesharing that sets of follow procedure to slide in and out X internal to framework 4.
After arranging above-mentioned five partial devices, the function that this special equipment is capable of is: building block sent into by conveying device 6, send bookbinding region；Building block in bookbinding region can by building block clamping or be discharged by clamping device 7 by four direction all around；Drilling equipment 9 can get out the through hole setting quantity on the building block body in bookbinding region；Drill steel can be delivered to above through hole after installing drill steel by dress pricker device 8；Drill steel in dress pricker device 8 is shot inside the through hole on building block body by gun post 9, completes the bookbinding of building block three-decker, is then exported by conveying device.
Separately below the structure of five partial devices is described in detail.
The structure of clamping device 7 is described as follows:
As shown in accompanying drawing 3 and accompanying drawing 4, this clamping device includes a U-shaped support platform 7-1, the top supporting platform is provided with some backing roll 7-2 free to rotate, backing roll 7-2 is by the driven by motor (motor not shown in accompanying drawing) being separately provided, and the height of backing roll 7-2 is highly consistent with the input unit of aforementioned conveying device.As shown in Figure 3, the side supporting platform 7-1 top is provided with left clamping plate 7-3, and opposite side is provided with the right clamping plate 7-4 that can move left and right.
As shown in Figure 3, clamping device also includes that front clamp device and rear fixture, described rear fixture include rear plate 7-5, and rear fixture can move up and down, and described front clamp device includes that front plate 7-6, front clamp device can move left and right.
As shown in Figure 4, when left and right clamping plate and after front and back clamping device closes up, at left and right clamping plate and front and back form building block chamber between clamping plate, after backing roll 7-2 top is delivered in building block, building block is clamped by left and right clamping plate and front and back clamping plate by four direction all around, it is ensured that in subsequent operation, building block is in stable state.
As shown in Figure 3, the middle part of right clamping plate 7-4 is provided with the groove 7-7 along building block trend, groove 7-7 width and the consistency of thickness of building block moderate soak layer, depth of groove is consistent beyond the length of its both sides fragment of brick long side edge with heat-insulation layer, is defined as 1.5cm in the present embodiment.
As shown in Figure 3, described front clamp device includes a movable stand 7-8, movable stand is provided with front plate fixed plate 7-9, and front plate 7-6 is fixed in front plate fixed plate by guide pillar, and front plate 7-6 can be moved forward and backward by fore-clamp cylinder I 7-10 being fixed in front plate fixed plate.
As shown in Figure 5, longitudinal window 7-11 is had on front plate 7-6, it is provided with vertical rotating shaft 7-12 in longitudinal window, two runner 7-13 are fixed in rotating shaft, runner wheel face exceeds front plate plate face, consistent beyond the length at its fragment of brick broadside edge, both sides with building block moderate soak layer beyond height, it is defined as the consistency of thickness of 0.5cm, the spacing between two runners and building block moderate soak layer in the present embodiment.As shown in Figure 3, rear plate 7-5 can use the structure consistent with front plate 7-6.
With reference to the accompanying drawings 3 and accompanying drawing 4 shown in, right clamping plate 7-4 can make right clamping plate 7-4 move left and right by the effect of right gas enclosure cylinder 7-14；Front clamp device promotes movable stand 7-8 to move left and right by fore-clamp cylinder II 7-15, promotes front plate 7-6 to move forward and backward by fore-clamp cylinder I 7-10 simultaneously；Rear plate 7-5 in rear clamp device realizes moving up and down by rear gas enclosure cylinder 7-16.
nullShown in accompanying drawing 3 and accompanying drawing 4，The course of work of this clamping device is: clamp device before first starting，Fore-clamp cylinder II 7-15 promotes movable stand 7-8 to move and makes front plate 7-6 arrival appointment position，After building block is delivered to backing roll 7-2 by the input unit of conveying device，Backing roll 7-2 is rotated by driven by motor，Building block continues to move ahead，When building block front end reaches to specify position, (this position is provided with detection switch，Not shown in accompanying drawing)，Backing roll 7-2 stops operating，Front plate 7-6 puts in place in advance and prevents building block from scurrying out forward，Now rear plate 7-5 rises，Fore-clamp cylinder I 7-10 action promotes front plate 7-6 and building block ends contact，Building block is clamped by front and back's clamping plate，Start right clamping plate cylinder 7-14，Right clamping plate 7-4 is promoted and puts in place，Now rear plate 7-5、Front plate 7-6、Building block is made the three-decker of building block be in stable state by the clamping of four direction all around by left clamping plate 7-3 and right clamping plate 7-4，For subsequent operation preparatory condition.
Owing to the heat-insulation layer in the middle of building block exceedes fragment of brick edge, both sides, the rightest clamping plate 7-4 offers groove 7-7 as accommodate the long limit of heat-insulation layer beyond part, the recess between two runners on front plate 7-6 as accommodate heat-insulation layer wherein one end broadside beyond part.According to the structure shown in front plate 7-6, rear plate 7-5 may be used without identical structure, shown in its structure as accompanying drawing 6.
The heat-insulation layer front and back arranged on clamping plate uses the mode of clamping between two runners beyond the tank of part, the benefit of which is, after building block is clamped by fore-and-aft direction by front and back's clamping plate, when now promoting right clamping plate 7-4 that building block carries out left and right clamping, building block with the friction of front and back clamping plate during, runner 7-13 can rotate, the frictional force between minimizing building block and front and back clamping plate, makes right clamping plate 7-4 put in place smoothly.
Understand shown in 2 with reference to the accompanying drawings, clamping device 7 is positioned at X to frame 4 and the bottom of Y-direction frame 5 infall, after building block 12 is clamped by clamping device, follow-up drilling equipment, dress pricker device, gun post move to operating position, this operating position refer to be positioned at the top of building block in clamping device and with building block 12 proper alignment.
The structure of drilling equipment 9 is described as follows:
As shown in Figure 7, this device includes hole top board 9-1, brill rifle fixed plate 9-2, drill bit location-plate 9-3, upper guide post 9-9 and lower guide pillar 9-10, drill gun fixed plate 9-2 is between boring top board 9-1 and drill bit location-plate 9-3, the bottom of upper guide post 9-9 is fixed with boring rifle fixed plate 9-2, the top of upper guide post 9-9 passes boring top board 9-1, upper guide post 9-9 can drive brill rifle fixed plate 9-2 to move up and down, the bottom of lower guide pillar 9-10 is fixed with drill bit location-plate 9-3, the top of lower guide pillar 9-10, through boring rifle fixed plate 9-2, is provided with screwed retaining ring 9-11 on the top of lower guide pillar；The fixing boring in top cylinder 9-4 at boring top board, boring cylinder cylinder rod 9-5 fixes through boring top board with drill gun fixed plate, boring the fixing rifle 9-6 that bores in rifle fixed plate, brill drill gun head 9-8 is through boring rifle fixed plate, hole, the location 9-7 that drill bit portion is positioned on drill bit location-plate；Drill gun fixed plate moves down under the promotion of boring cylinder so that hole, location is stretched out in drill bit end.
In this embodiment, owing to the drill steel quantity set in building block is 9, therefore the quantity relative set boring brill rifle 9-6 fixing in rifle fixed plate 9-2 is 9, each rifle that bores works independently, and in the present embodiment, bores rifle 9-6 and uses pneumatic brill rifle, supply air line is connected respectively (clear for accompanying drawing on each brill rifle, not shown in accompanying drawing), during work, 9 brill rifle common action get out through hole in building block.
nullAs shown in Figure 8，When drilling equipment works，Drill bit location-plate 9-3 is pressed in building block，Bore rifle 9-6 to start，Bore drill gun head 9-8 to rotate，The cylinder rod 9-5 elongation of boring cylinder，Bore rifle fixed plate 9-2 and upper guide post 9-9 moves down along lower guide pillar 9-10，The top of lower guide pillar 9-10 is stretched out in rifle fixed plate 9-2 by boring，Bore drill gun head 9-8 entrance block interiors in building block, get out through hole，Hole complete，Boring cylinder 9-4 retraction，Drive to bore and move on rifle fixed plate 9-2 and upper guide post 9-9，Bore drill gun head 9-8 to exit in building block body，Owing to the top of lower guide pillar 9-10 is with screwed retaining ring 9-11，Drill bit location-plate 9-3 is equivalent to be suspended in brill rifle fixed plate 9-2 by lower guide pillar 9-10，The cylinder rod 9-5 of boring cylinder continues retraction，Bore rifle fixed plate 9-2 to be mentioned by drill bit location-plate 9-3 and revert to origin position.
As shown in Figure 2, after building block 12 is clamped by clamping device 7, X pulls to the right slip support body 11 to cylinder 4-1, now drilling equipment 9 and gun post 10 move to right in frame at X, fitting with building block 12 surface in the bottom surface of the drill bit location-plate 9-3 on drilling equipment 9, drilling equipment startup gets out through hole in building block 12.
The structure of dress pricker device 8 is described as follows:
As shown in Figure 9, this device includes the pricker case being made up of dress pricker top board 8-1 and dress pricker base plate 8-2, and vertical pricker storehouse 8-3 is between dress pricker top board 8-1 and dress pricker base plate 8-2.
Shown in accompanying drawing 2 and accompanying drawing 9, dress pricker device also includes fixing and being connected on Y-direction framework 5 along the movable stand 8-4 walked about before and after Y-direction, dress pricker base plate 8-2 and movable stand 8-4.
As shown in Figure 2, the gas lever of dress pricker cylinder 8-5 is connected with the movable stand 8-4 of dress pricker device, controls dress pricker device 8 by dress pricker cylinder 8-5 and slides into or skid off X to lower portion.
It should be noted that dress pricker device 8 is sliding into X after lower portion, pricker base plate 8-2 is the most right with the building block 12 in clamping device for its dress, and the through hole one_to_one corresponding that the bottom of pricker storehouse 8-3 and aforementioned building block are got out, to facilitate follow-up firing operation.
Thus, the quantity of the pricker storehouse 8-3 in dress pricker device is consistent with the quantity boring rifle in drilling equipment, and interval layout and each interval layout bored between rifle between each pricker storehouse is consistent.
During use, using manually injects inside the 8-3 of pricker storehouse by drill steel successively, after 9 drill steels are entirely insertable, press the dress complete button of pricker (not shown in accompanying drawing), after drilling equipment 9 holes complete removal clamping device, under program control, dress pricker device 8 slides into X to framework 4 inside, the bottom of pricker storehouse 8-3 aligns with the through hole in building block respectively, waits that the drill steel in the 8-3 of pricker storehouse is injected inside through hole by next step gun post.
The structure of gun post 10 is described as follows:
As shown in Figure 11, gun post 10 includes shooting top board 10-1, trip rod fixed plate 10-2 and trip rod location-plate 10-3.(pull bar not shown in accompanying drawing) is fixed by pull bar between shooting top board 10-1 and trip rod location-plate 10-3, at shooting top board top fixed fire cylinder 10-4, the cylinder rod of shooting cylinder is fixed through shooting top board 10-1 with trip rod fixed plate 10-2, shooting cylinder can drive trip rod fixed plate 10-2 to move up and down, the bottom surface of trip rod fixed plate is fixed trip rod 10-5, hole, the location 10-6 that trip rod end is positioned on trip rod location-plate.
As shown in Figure 12, when gun post 10 works, shooting cylinder 10-4 promotes trip rod fixed plate 10-2 quickly to move down, and trip rod 10-5 is passed by hole, the location 10-6 on trip rod location-plate 10-3.
Understand shown in 2 with reference to the accompanying drawings, when dress pricker device 8 slides into X to framework 4 inside, after the bottom of pricker storehouse 8-3 aligns with the through hole in building block respectively, now X promotes slip support body 11 that gun post 10 moves to the block tops in clamping device to cylinder 4-1, now hole, the location 10-6 on trip rod location-plate 10-3 aligns with 8-3 top, pricker storehouse respectively, shooting cylinder 10-4 starts, and the drill steel in the 8-3 of pricker storehouse is shot in the through hole in building block by trip rod 10-5 to pricker storehouse 8-3 inner impact.
As can be seen here, the quantity of the trip rod 10-5 in trip rod fixed plate 10-2 in gun post is consistent with the quantity boring rifle in drilling equipment, and interval layout and each interval layout bored between rifle between each trip rod is consistent.I.e. bore rifle, pricker storehouse and the quantity of trip rod three and interval layout is consistent, require drilling equipment, dress pricker device, the operating position strict conformance of gun post simultaneously.
In actual sequence of fire, require that trip rod fixed plate 10-2 can quickly be promoted by shooting cylinder 10-4, in moment, drill steel is shot in the through hole in building block, therefore it is required that shooting cylinder 10-4 should possess enough impulsive forces, after requiring shooting, trip rod fixed plate 10-2 can snapback simultaneously.For ensure gun post there is when shooting enough impacts and clash into after trip rod can snapback, as shown in Figure 13, shooting cylinder 10-4 includes main air inlet pipe 10-7 through with inner chamber of cylinder block, retraction blast pipe 10-8 it is provided with at cylinder body top, it is provided with three-way pipe 10-9 in cylinder base, one end of three-way pipe 10-9 supervisor is connected with main air inlet pipe, and the other end of three-way pipe supervisor is through with cylinder inner cavity, and three-way pipe arm forms shooting blast pipe 10-10；On the pipeline that described main air inlet pipe 10-7, three-way pipe are connected with main air inlet pipe, on retraction blast pipe 10-8 and shooting blast pipe 10-10, it is respectively equipped with magnetic valve 10-11.
As shown in Figure 13, when gun post is shot, closed electromagnetic valve on retraction blast pipe 10-8, magnetic valve on shooting blast pipe 10-10 is opened, the most main air inlet pipe 10-7 injects gases at high pressure to shooting cylinder 10-4, owing to the air below shooting piston quickly can be discharged by shooting blast pipe 10-10, therefore piston can drive cylinder rod quickly to move down, and reaches the purpose quickly shot.Shooting complete, when piston rod bounces back, shoot the closed electromagnetic valve on blast pipe 10-10, the magnetic valve on retraction blast pipe 10-8 is opened, and gases at high pressure are entered by the three-way pipe 10-9 of cylinder bottom and promote piston snapback.
On the other hand, owing to building block four direction in clamping device is clamped, when pricker storehouse 8-3 is positioned at above through hole, gap is there may be bottom the 8-3 of pricker storehouse and between block surfaces, the existence in this gap can cause the drill steel when shooting to be difficult to shoot completely inside through hole, and the three-decker of building block is bound into when not being fully densified and three-decker can be caused together to relax, building block three-decker is preferably compacted by the premise therefore shot, and by tightly compacted with the through hole in building block for the bottom of pricker storehouse 8-3.Based on this condition, add following structure in the present embodiment.As shown in accompanying drawing 9 and accompanying drawing 10, dress pricker device 8 is provided with lead 8-6 between dress pricker top board 8-1 and dress pricker base plate 8-2, lead is provided with support spring 8-7, dress pricker base plate is provided with the pilot hole 8-8. corresponding with vertical pricker storehouse and understands shown in 10 with reference to the accompanying drawings, when applying downward pressure on dress pricker top board 8-1, dress pricker top board 8-1 and pricker storehouse 8-3 can move down and make to stretch out the pilot hole 8-8 on dress pricker base plate bottom the 8-3 of pricker storehouse.
The most as shown in Figure 2, the two ends of gun post 10 and X are provided with compression cylinder 13 between the slip support body 11 in frame, and compression cylinder 13 is sitting on slip support body 11, and the cylinder rod of compression cylinder is used for supporting gun post 10.
After increasing said apparatus, when filling pricker device 8 and being positioned in clamping device above building block, gun post 10 is after moving to fill pricker device top, compression cylinder 13 bounces back, the overall whereabouts of gun post 10, trip rod location-plate 10-3 in gun post applies downward pressure to dress pricker top board 8-1, dress pricker top board 8-1 and pricker storehouse 8-3 moves down and compresses building block, pilot hole 8-8 during dress pricker device is stretched out in 8-3 bottom in pricker storehouse simultaneously tightly contacts with the through hole in building block 12, now starting gun post, the drill steel in pricker storehouse is quickly shot in the through hole of building block by trip rod.Use this structure can the three-decker of building block 12 be compressed before shooting, make 8-3 bottom, pricker storehouse tightly contact with the through hole in building block 12, it is ensured that the fastness that building block 12 three-tier architecture connects simultaneously.
For making to be accurately positioned between trip rod location-plate 10-3 and dress pricker top board 8-1, as shown in Figure 14, the bottom surface of trip rod location-plate 10-3 is provided with and fills the detent 10-12 that on pricker device, lead 8-6 top is corresponding.
nullThis non-bearing building block production equipment special uses PLC to be controlled，Shown in its control flow as accompanying drawing 15，The course of work of this equipment is: before first, front plate is promoted and puts in place by clamp device startup，Start the backing roll in input unit and clamping device，Building block moves ahead，After building block front end contacts with front plate，Input unit and backing roll stop operating，Rear plate rises，Right clamping plate promote to put in place and building block are clamped by four direction all around，After clamping，Drilling equipment moves to get out in building block above building block through hole，Hole complete，Drilling equipment is dropped back，It is complete whether detection dress pricker device fills pricker，Terminate to move to above building block dress pricker device as filled pricker，Then move to gun post fill above pricker device，Drill steel in dress pricker device is injected in building block through hole by gun post startup，Penetrate complete，Gun post is dropped back，Clamping device unloads，Start backing roll motor and output unit，Building block in clamping device is sent，Terminate.
The example above is only a kind of description to this equipment preferred structure; protection scope of the present invention is not limited to the example above; the remodeling not possessing creativeness done on the basis of the example above, convert, add or delete; as long as it possesses conveying that this equipment had, clamps, holes, fills pricker, shooting function and all should cover within the scope of the present invention, protection scope of the present invention is as the criterion with claims.
Claims (11)
1. a production equipment special for non-bearing building block, is rectangular frame to frame and Y-direction frame, described X to frame and Y-direction frame including X, and Y-direction frame is positioned at the X bottom to frame；
Also include conveying device, clamping device, dress pricker device, drilling equipment and gun post；
Described clamping device is positioned at X to frame and the bottom of Y-direction frame intersection, conveying device includes input unit and output unit, input unit and output unit are positioned at the lower section of Y-direction frame and to be distributed in the both sides of clamping device parallel with Y-direction frame, the building block that input unit can be sent into by this clamping device by four direction all around by building block clamping or release；
Described drilling equipment and gun post are positioned at X on the slip support body of frame top, drilling equipment is provided with some brill rifles, gun post is provided with consistent with boring rifle quantity and that pitch layout is consistent trip rod, and slip support body can horizontally slip in frame at X so that the building block in clamping device bottom the step timesharing alignment that sets of drilling equipment and gun post follow procedure；
Described dress pricker device is arranged in Y-direction frame, and dress pricker device is provided with consistent with boring rifle quantity and that pitch layout is consistent vertical pricker storehouse, and pricker storehouse is built with drill steel, and dress pricker device the step timesharing that sets of follow procedure can slide in and out X to machine frame inside；
Brill rifle is utilized to get out some through holes in building block when described drilling equipment is directed at the building block in clamping device, it is relative with through hole respectively that described dress pricker device slides into X vertical pricker storehouse after machine frame inside, and described gun post utilizes trip rod to be shot inside through hole by the drill steel in pricker storehouse when being directed at the building block in clamping device.
The production equipment special of non-bearing building block the most according to claim 1, it is characterized in that: described clamping device includes a U-shaped support platform, the top supporting platform is provided with some backing rolls free to rotate, the height of backing roll is highly consistent with aforementioned input unit, the side supporting platform top is provided with left clamping plate, and opposite side is provided with the right clamping plate that can move left and right；Also include front clamp device and rear fixture, described rear fixture includes rear plate, rear fixture can move up and down, described front clamp device includes front plate, front clamp device can move left and right, when left and right clamping plate and after front and back clamping device closes up, at left and right clamping plate and front and back form building block chamber between clamping plate.
The production equipment special of non-bearing building block the most according to claim 2, it is characterized in that: the middle part of described right clamping plate is provided with the groove along building block trend, recess width and the consistency of thickness of building block moderate soak layer, depth of groove is consistent beyond the length of its both sides fragment of brick long side edge with heat-insulation layer.
The production equipment special of non-bearing building block the most according to claim 2, it is characterized in that: described front clamp device includes a movable stand, movable stand is provided with front plate fixed plate, and front plate is fixed in front plate fixed plate by guide pillar and can move forward and backward in front plate fixed plate；Longitudinal window is had on described front plate, it is provided with vertical rotating shaft in longitudinal window, two runners are fixed in rotating shaft, runner wheel face exceeds front plate plate face, consistent beyond the length at its fragment of brick broadside edge, both sides with building block moderate soak layer beyond height, the spacing between two runners and the consistency of thickness of building block moderate soak layer.
The production equipment special of non-bearing building block the most according to claim 1, it is characterized in that: described drilling equipment includes hole top board, brill rifle fixed plate, drill bit location-plate, upper guide post and lower guide pillar, drill gun fixed plate is between boring top board and drill bit location-plate, the bottom of upper guide post is fixed with boring rifle fixed plate, the top of upper guide post is through boring top board, upper guide post can drive brill rifle fixed plate to move up and down, the bottom of lower guide pillar is fixed with drill bit location-plate, the top of lower guide pillar, through boring rifle fixed plate, is provided with screwed retaining ring on the top of lower guide pillar；At the fixing boring in the top cylinder of boring top board, boring cylinder cylinder rod passes boring top board and fixes with drill gun fixed plate, bores the fixing rifle that bores in rifle fixed plate, and brill drill gun head is through boring rifle fixed plate, and drill bit portion is positioned at the hole, location on drill bit location-plate；Drill gun fixed plate moves down under the promotion of boring cylinder so that hole, location is stretched out in drill bit end.
The production equipment special of non-bearing building block the most according to claim 2, it is characterized in that: described gun post includes shooting top board, trip rod fixed plate and trip rod location-plate, fixed by pull bar between described shooting top board and trip rod location-plate, at shooting top board top fixed fire cylinder, the cylinder rod of shooting cylinder is fixed through shooting top board with trip rod fixed plate, shooting cylinder can drive trip rod fixed plate to move up and down, fixing trip rod on the bottom surface of trip rod fixed plate, trip rod end is positioned at the hole, location on trip rod location-plate.
The production equipment special of non-bearing building block the most according to claim 6, it is characterized in that: described shooting cylinder includes the main air inlet pipe through with inner chamber of cylinder block, it is provided with retraction blast pipe at cylinder body top, it is provided with three-way pipe in cylinder base, one end of three-way pipe supervisor is connected with main air inlet pipe, the other end of three-way pipe supervisor is through with cylinder inner cavity, and three-way pipe arm forms shooting blast pipe；On the pipeline that described main air inlet pipe, three-way pipe are connected with main air inlet pipe, on bounce back blast pipe and shooting blast pipe, it is respectively equipped with magnetic valve.
The production equipment special of non-bearing building block the most according to claim 1, it is characterized in that: the two ends of described gun post and X are provided with compression cylinder between the slip support body in frame, compression cylinder is sitting on slip support body, and the cylinder rod of compression cylinder is used for supporting gun post.
The production equipment special of non-bearing building block the most according to claim 1, it is characterised in that: described dress pricker device includes the pricker case being made up of dress pricker top board and dress pricker base plate, and vertical pricker position in storehouse is between dress pricker top board and dress pricker base plate；Also include in Y-direction frame along the movable stand walked about before and after Y-direction, described dress pricker base plate is fixing with movable stand to be connected.
The production equipment special of non-bearing building block the most according to claim 9, it is characterized in that: between dress pricker top board and dress pricker base plate, be provided with lead, lead is provided with support spring, described dress pricker base plate is provided with the pilot hole corresponding with vertical pricker storehouse, and dress pricker top board and pricker storehouse can move up and down.
The production equipment special of 11. non-bearing building blocks according to claim 10, it is characterised in that: it is provided with in the bottom surface of trip rod location-plate and fills the detent that on pricker device, lead is corresponding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410482556.9A CN104314226B (en) | 2014-09-22 | 2014-09-22 | A kind of non-bearing building block and production equipment special thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410482556.9A CN104314226B (en) | 2014-09-22 | 2014-09-22 | A kind of non-bearing building block and production equipment special thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN104314226A CN104314226A (en) | 2015-01-28 |
| CN104314226B true CN104314226B (en) | 2016-08-24 |
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| CN201410482556.9A Expired - Fee Related CN104314226B (en) | 2014-09-22 | 2014-09-22 | A kind of non-bearing building block and production equipment special thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104942971B (en) * | 2015-06-02 | 2017-04-19 | 青建国际集团有限公司 | Compression forming device for large-size concrete brick |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2730600Y (en) * | 2004-05-14 | 2005-10-05 | 吴景灿 | Hydraulic automatic brick making machine with clamping device |
| RU2318101C1 (en) * | 2006-04-05 | 2008-02-27 | Дмитрий Валерьевич Воробьев | Three-layered construction block |
| CN200996184Y (en) * | 2007-01-16 | 2007-12-26 | 胡晨 | Thermal-insulating building block |
| CN203270918U (en) * | 2013-04-25 | 2013-11-06 | 王洋 | Novel non-bearing building block |
| CN204126111U (en) * | 2014-09-22 | 2015-01-28 | 王洋 | A kind of non-bearing building block and production equipment special thereof |
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