CN104311771A - Regenerated sponge rubber and preparation method thereof - Google Patents

Regenerated sponge rubber and preparation method thereof Download PDF

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Publication number
CN104311771A
CN104311771A CN201410534381.1A CN201410534381A CN104311771A CN 104311771 A CN104311771 A CN 104311771A CN 201410534381 A CN201410534381 A CN 201410534381A CN 104311771 A CN104311771 A CN 104311771A
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CN
China
Prior art keywords
parts
preparation
renewable sponge
polyether glycol
sponge glue
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410534381.1A
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Chinese (zh)
Inventor
耿佃勇
荆晓东
王帅
董伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zibo Dexin Lianbang Chemical Industry Co Ltd
Original Assignee
Zibo Dexin Lianbang Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zibo Dexin Lianbang Chemical Industry Co Ltd filed Critical Zibo Dexin Lianbang Chemical Industry Co Ltd
Priority to CN201410534381.1A priority Critical patent/CN104311771A/en
Publication of CN104311771A publication Critical patent/CN104311771A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4829Polyethers containing at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/16Catalysts
    • C08G18/22Catalysts containing metal compounds
    • C08G18/227Catalysts containing metal compounds of antimony, bismuth or arsenic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/08Polyurethanes from polyethers

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention belongs to the chemical field and in particular relates to regenerated sponge rubber and a preparation method thereof. The regenerated sponge rubber is prepared from the following raw materials in parts by weight: 45-85 parts of polyether polyol, 1.5-4.0 parts of a catalyst, 20-25 parts of a diluent and 10-15 parts of polyisocyanate, wherein NCO percent of a synthetic product is 5.0-7.0 percent. The preparation method comprises the following steps: raising temperature of the polyether polyol until 100-110 DEG C, carrying out vacuum dewatering for 2-2.5h, cooling to 50-60 DEG C, adding the polyisocyanate, raising temperature until 80-85 DEG C, reacting for 2-3h, cooling below 50 DEG C, adding the diluent and the catalyst, and stirring for 20-30min to obtain the synthetic product. The regenerated sponge rubber has the advantages of high bonding degree, good toughness, large tear strength, no peculiar smell, environmental protection, no three wastes discharge in production of the product and the like.

Description

Renewable sponge glue and preparation method thereof
Technical field
The present invention relates to a kind of gelatin sponge, be specifically related to a kind of renewable sponge glue and preparation method thereof.
Background technology
The sponge that the whole world is annual and polyurethanes amount of product throughput are close to 7,000,000 tons, and this series products all can occur a large amount of waste material after using with consumption in process of production; After exceeding working life, polyurethanes product also can be scrapped because its performance significantly declines.In order to protection of the environment, these waste materials must effectively recycle and recycle.Made by waste and old sponge and become renewable sponge, not only reduce production cost, improve material effective rate of utilization, meet again the requirement of protection of the environment, therefore renewable sponge has become a kind of sponge treatment process of global general-use simultaneously.The process of renewable sponge usually will use renewable sponge glue.Traditional renewable sponge glue bond is poor, and peculiar smell is large, therefore needs a kind of environmental protection and the high renewable sponge glue of cost performance.
Summary of the invention
The object of this invention is to provide a kind of renewable sponge glue and preparation method thereof, it is poor to solve traditional renewable sponge glue bond, the shortcoming that peculiar smell is large, production process three-waste free discharge, cohesiveness is good, not containing benezene material, good toughness, tear strength is large, and cost performance is very high, and its preparation method is simple and easy to implement.
Renewable sponge glue of the present invention, be made up of the raw material of following parts by weight:
Polyether glycol 45-85 part, catalyzer 1.5-4.0 part, thinner 20-25 part, polyisocyanates 10-15 part; The NCO% of sintetics is 5.0-7.0%.
Thinner is methylene dichloride.
The molecular weight of polyether glycol is 1000-1500, and functionality is 3-4.
The molecular weight of polyether glycol is 1000, and functionality is 3.5.
Polyether glycol is DDL-1000 and/or DMN-1500.DDL-1000 can improve the cohesiveness of glue.
The manufacturer of DMN-1500, DDL-1000 is Zibo federal chemical Industrial Co., Ltd of moral letter.
Catalyzer is organic bismuth catalyst.The organic bismuth catalyst of catalyzer preferred content 18.Content 18 organic bismuth catalyst refers to that in organic bismuth catalyst, bi content is 18%.Organic bismuth catalyst is environment-friendly type catalyzer, there will not be pollution in operating process.
Polyisocyanates is diphenylmethanediisocyanate.
The preparation method of renewable sponge glue, comprises the following steps:
Polyether glycol is warming up to 100-110 DEG C, and vacuum hydro-extraction 2-2.5 hour, is cooled to 50-60 DEG C, add polyisocyanates, be warming up to 80-85 DEG C of reaction after 2-3 hour, be cooled to less than 50 DEG C, adding thinner and catalyzer stirs after 20-30 minute, i.e. synthetic products.
The NCO% of sintetics is 5.0-7.0%.NCO% is the sizing agent cured glue layer good toughness of 5-7%.
Compared with prior art, the present invention has following beneficial effect:
(1) the renewable sponge glue bond that breaks traditions of the present invention is poor, the shortcoming that peculiar smell is large, production process three-waste free discharge, and cohesiveness is good, not containing benezene material, good toughness, and tear strength is large, and cost performance is very high, and market outlook are very wide.
(2) polyol systems that the present invention adopts improves toughness and the tensile strength of sizing agent, eliminates the fragility of traditional sizing agent.Solve the applied defect of present stage, add the Application Areas of urethane.
(3) preparation method provided by the invention, is simple and easy to implement.
Embodiment
Below in conjunction with embodiment, the present invention will be further described.
Embodiment 1
Renewable sponge glue is made up of the raw material of following parts by weight:
Polyether glycol DMN-1500 79 parts, organic bismuth catalyst 3.5 parts, methylene dichloride 20 parts, diphenylmethanediisocyanate 15 parts; The NCO% of sintetics is 7%.
The preparation method of renewable sponge glue is as follows:
Heat up polyether glycol 110.0 DEG C of vacuum hydro-extractions 2 hours, is cooled to 50 DEG C, adds diphenylmethanediisocyanate, is warming up to 85 DEG C of reactions after 2.5 hours, is cooled to 50 DEG C, adds methylene dichloride and organic bismuth catalyst, stir 20 minutes, i.e. synthetic products.
Embodiment 2
Renewable sponge glue is made up of the raw material of following parts by weight:
Polyether glycol DDL-1000 45 parts, organic bismuth catalyst 1.5 parts, methylene dichloride 22 parts, diphenylmethanediisocyanate 12 parts; The NCO% of sintetics is 6.5%.
The preparation method of renewable sponge glue is as follows:
Heat up polyether glycol 115 DEG C of vacuum hydro-extractions 2.5 hours, is cooled to 50 DEG C, adds diphenylmethanediisocyanate, is warming up to 82 DEG C of reactions after 3 hours, is cooled to 40 DEG C, adds methylene dichloride and organic bismuth catalyst, stir 25 minutes, i.e. synthetic products.
Embodiment 3
Renewable sponge glue is made up of the raw material of following parts by weight:
Polyether glycol DMN-1500 85 parts, organic bismuth catalyst 4 parts, methylene dichloride 25 parts, diphenylmethanediisocyanate 10 parts; The NCO% of sintetics is 5.0%.
The preparation method of renewable sponge glue is as follows:
Heat up polyether glycol 112.0 DEG C of vacuum hydro-extractions 2 hours, is cooled to 55 DEG C, adds diphenylmethanediisocyanate, is warming up to 85 DEG C of reactions after 2 hours, is cooled to 42 DEG C, adds methylene dichloride and organic bismuth catalyst, stir 30 minutes, i.e. synthetic products.

Claims (7)

1. a renewable sponge glue, is characterized in that, with weight parts, raw material is made as follows:
Polyether glycol 45-85 part, catalyzer 1.5-4.0 part, thinner 20-25 part, polyisocyanates 10-15 part; The NCO% of sintetics is 5.0-7.0%.
2. renewable sponge glue according to claim 1, is characterized in that, thinner is methylene dichloride.
3. renewable sponge glue according to claim 1, is characterized in that, the molecular weight of polyether glycol is 1000-1500, and functionality is 3-4.
4. renewable sponge glue according to claim 3, is characterized in that, the molecular weight of polyether glycol is 1000, and functionality is 3.5.
5. renewable sponge glue according to claim 4, is characterized in that, polyether glycol is DDL-1000 and/or DMN-1500.
6. renewable sponge glue according to claim 1, is characterized in that, catalyzer is organic bismuth catalyst.
7. a preparation method for the arbitrary described renewable sponge glue of claim 1-6, is characterized in that, comprise the following steps:
Polyether glycol is warming up to 100-110 DEG C, and vacuum hydro-extraction 2-2.5 hour, is cooled to 50-60 DEG C, add polyisocyanates, be warming up to 80-85 DEG C of reaction after 2-3 hour, be cooled to less than 50 DEG C, adding thinner and catalyzer stirs after 20-30 minute, i.e. synthetic products.
CN201410534381.1A 2014-10-11 2014-10-11 Regenerated sponge rubber and preparation method thereof Pending CN104311771A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410534381.1A CN104311771A (en) 2014-10-11 2014-10-11 Regenerated sponge rubber and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410534381.1A CN104311771A (en) 2014-10-11 2014-10-11 Regenerated sponge rubber and preparation method thereof

Publications (1)

Publication Number Publication Date
CN104311771A true CN104311771A (en) 2015-01-28

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105273164A (en) * 2015-11-12 2016-01-27 淄博德信联邦化学工业有限公司 Polystyrene foam used for polyurethane regenerative sponge and preparing method thereof
CN109705796A (en) * 2019-01-09 2019-05-03 匠欣环保家居用品科技(浙江)有限公司 A kind of high fastness discards sponge adhesive and preparation method
CN110423589A (en) * 2019-08-02 2019-11-08 启东东岳化工有限公司 A kind of environment-friendly type height rebound renewable sponge polyurethane binder and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1438287A (en) * 2003-03-06 2003-08-27 叶远鸿 Method for preparing sponge binder
CN1710009A (en) * 2005-06-21 2005-12-21 叶远鸿 Method for preparing-environmental-protection sponge adhesive
CN103555260A (en) * 2013-10-31 2014-02-05 淄博德信联邦化学工业有限公司 One-component polyurethane (PU) wet wood adhesive and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1438287A (en) * 2003-03-06 2003-08-27 叶远鸿 Method for preparing sponge binder
CN1710009A (en) * 2005-06-21 2005-12-21 叶远鸿 Method for preparing-environmental-protection sponge adhesive
CN103555260A (en) * 2013-10-31 2014-02-05 淄博德信联邦化学工业有限公司 One-component polyurethane (PU) wet wood adhesive and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105273164A (en) * 2015-11-12 2016-01-27 淄博德信联邦化学工业有限公司 Polystyrene foam used for polyurethane regenerative sponge and preparing method thereof
CN105273164B (en) * 2015-11-12 2018-06-12 淄博德信联邦化学工业有限公司 Polyurethane renewable sponge foamed glue and preparation method thereof
CN109705796A (en) * 2019-01-09 2019-05-03 匠欣环保家居用品科技(浙江)有限公司 A kind of high fastness discards sponge adhesive and preparation method
CN110423589A (en) * 2019-08-02 2019-11-08 启东东岳化工有限公司 A kind of environment-friendly type height rebound renewable sponge polyurethane binder and preparation method thereof

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Application publication date: 20150128