CN104308703A - Deburring machine for special-shaped tube - Google Patents

Deburring machine for special-shaped tube Download PDF

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Publication number
CN104308703A
CN104308703A CN201410477062.1A CN201410477062A CN104308703A CN 104308703 A CN104308703 A CN 104308703A CN 201410477062 A CN201410477062 A CN 201410477062A CN 104308703 A CN104308703 A CN 104308703A
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CN
China
Prior art keywords
brush
feeding
brush wheel
motor
steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410477062.1A
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Chinese (zh)
Other versions
CN104308703B (en
Inventor
秦爱明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHANGJIAGANG HEHENG PRECISION MACHINERY Co Ltd
Original Assignee
ZHANGJIAGANG HEHENG PRECISION MACHINERY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHANGJIAGANG HEHENG PRECISION MACHINERY Co Ltd filed Critical ZHANGJIAGANG HEHENG PRECISION MACHINERY Co Ltd
Priority to CN201410477062.1A priority Critical patent/CN104308703B/en
Publication of CN104308703A publication Critical patent/CN104308703A/en
Application granted granted Critical
Publication of CN104308703B publication Critical patent/CN104308703B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The invention discloses a deburring machine for a special-shaped tube. The deburring machine comprises a feeding mechanism, a brush wheel mechanism, a power control mechanism and an equipment main frame, wherein the feeding mechanism comprises a feeding motor, a reducer, C-type linear guide rails, a discharge frame, a feeding screw, an adjustable pressing plate and a feed belt; the discharge frame enables special-shaped bar materials to smoothly flow into the feeding screw and is regular and beautiful; the brush wheel mechanism comprises two sets of brush wheels, wherein each set of brush wheels comprises 40 steel brushes; the brush wheel mechanism is connected with steel brush motors which are respectively connected with a reduction box. The deburring machine disclosed by the invention has the benefits that when the deburring machine operates, bigger noises do not produce due to vibration, the whole feeding process is uniform and regular without the phenomenon of temporary stoppage, and the deburring machine is high in safety and is flexible in use.

Description

A kind of shape tube flash trimmer
Technical field
The present invention relates to flash trimmer field, particularly a kind of shape tube flash trimmer.
Background technology
After special section tubular product cutting, deburring is absolutely necessary, and flash trimmer, for removing the burr at profiled bar two ends, makes two ends Glabrous thorn, flash trimmer has a variety of, can be divided into physics deburring and chemical deburring, chemical deburring comprises chemical attack deburring, electrochemical deburring.Physics deburring mode has: vibro-grinding deburring, rolling deburring, magnetic force unhairing machine, ultrasonic wave deburring etc.
Rolling deburring is traditional a kind of flash trimmer mode, conventional art exists following defect: place accurate at tiny crack, dead angle etc. process, can not reach the effect of cleaning polishing while removal burr, and complex structure.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of shape tube flash trimmer, can control of industrialization, and possess automatic production line, production efficiency is high.
A kind of shape tube flash trimmer, comprises feed mechanism, brush wheel mechanism, Energy control mechanism, equipment body frame.
Described feed mechanism, comprising: feeding motor, reductor, C Linear guide rail, discharge frame, feeding spiro rod, adjustable pressure plate, feed belt, discharge frame can profiled bar smoothness roll into feeding spiro rod, and discharge frame neat appearance; Driving motor 0.75KW, feeding power of motor: 0.75KW; Feeding reductor speed ratio: 30; Described feeding spiro rod internal layer iron core outer layer covers nylon, nylon parcel is reliable, can not scratch workpiece when guaranteeing feeding; Described adjustable pressure plate is placed in above feeding spiro rod, and described adjustable pressure plate skin needs to wrap up nylon, can not scratch workpiece when guaranteeing feeding; Described feed mechanism width-adjustable, left end mechanism can move on linear guides, requires left end mechanism to move easily simple and easy, reaches singlehanded crank handle and removable left end mechanism;
Described brush wheel mechanism, comprises two groups of brush wheels, and often organize brush wheel and comprise 40 steel brushes, brush wheel mechanism connects steel brush motor, often organizes steel brush motor and is connected with reduction box; Described feeding power of motor is 4KW, and described one group of brush wheel length is 560 millimeters, and described steel brush adopts 75# steel, and high-performance steel wire brush, is applicable to multiple material deburring, and crudy is good, and steel brush is the critical component of burring machine, directly determines the quality of burring machine.
Described shape tube flash trimmer brush wheel mechanism is compressed by press strip, and beat without left-right and front-back beat during work, speed is even, through utilization two brush roll rolling in multiple directions, complete and workpiece Zone Full burr is eliminated, improve the quality of workpiece, and fortune in this way, do not scratch workpiece appearance.
Described Energy control mechanism, comprises electrical control cubicles, and electrical control cubicles connects motor, is provided with power switch, transformer, frequency converter, contactor in electrical control cubicles, and effect starts and closes feeding motor and steel brush motor.
Described equipment body frame, comprises machine tool body, equipment overall dimensions: long 1800 millimeters, wide 1400 millimeters, high 1500 millimeters; Weight of equipment: 550 kilograms; Long 2600 millimeters of described lathe, wide 1400 millimeters, high 1500 millimeters, a kind of optimal technical scheme, install scrap collection case below described brush wheel additional, collecting box need be equipped with wheel, conveniently remove cleaning, below C Linear guide-track groove, install scale additional, control accuracy during convenient adjustment;
The described shape tube flash trimmer course of work
1, described burring machine processing work size diameter 8mm-10mm, length L400mm-L500mm; Driving motor drives workpiece to arrive assigned address.
2, gripping means grips workpiece, presses control button, and flash trimmer is started working, and according to different cross sections, all end face deburring time is 4 ~ 12 seconds.Slightly firmly comprehensive deburring can be reached, noresidue along brush deburring direction.The gap between high-performance brush and workpiece can be adjusted easily.
3, after having removed burr, workpiece can along with the automatic-discharging that slips be at assigned address;
The invention has the beneficial effects as follows: can not vibrate and produce larger noise when equipment runs, whole feeding process unified standard, there will not be the phenomenon that gets stuck, the performance such as burr, deflashing, chamfering, rust cleaning, polishing removing profiled bar two ends is significantly improved, can replace or surmount expensive import deburring polissoir completely, repeatable strong, noresidue deburring equipment.Device security is high, and use flexibly, setup times is short, changes deburring workpiece size and only needs for 1 ~ 5 second.
Accompanying drawing explanation
Fig. 1 is burring machine top view of the present invention;
Fig. 2 is burring machine front view of the present invention;
Fig. 3 is burring machine right view of the present invention
In accompanying drawing, the mark of each parts is as follows:
1 is equipment support, and 2 is guide rail, and 3 is brush wheel, and 4 is feeding motor, and 5 is steel brush motor.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
Refer to Fig. 1, Fig. 2, and Fig. 3, the embodiment of the present invention comprises:
A kind of shape tube flash trimmer, comprises feed mechanism, brush wheel mechanism, Energy control mechanism, equipment body frame.
Described feed mechanism, comprising: feeding motor, reductor, C Linear guide rail, discharge frame, feeding spiro rod, adjustable pressure plate, feed belt, discharge frame can profiled bar smoothness roll into feeding spiro rod, and discharge frame neat appearance; Driving motor 0.75KW, feeding power of motor: 0.75KW; Feeding reductor speed ratio: 30; Described feeding spiro rod internal layer iron core outer layer covers nylon, nylon parcel is reliable, can not scratch workpiece when guaranteeing feeding; Described adjustable pressure plate is placed in above feeding spiro rod, and described adjustable pressure plate skin needs to wrap up nylon, can not scratch workpiece when guaranteeing feeding; Described feed mechanism width-adjustable, left end mechanism can move on linear guides, requires left end mechanism to move easily simple and easy, reaches singlehanded crank handle and removable left end mechanism;
Described brush wheel mechanism, comprises two groups of brush wheels, and often organize brush wheel and comprise 40 steel brushes, brush wheel mechanism connects steel brush motor, often organizes steel brush motor and is connected with reduction box; Described feeding power of motor is 4KW, and described one group of brush wheel length is 560 millimeters, and described steel brush adopts 75# steel, and high-performance steel wire brush, is applicable to multiple material deburring, and crudy is good, and steel brush is the critical component of burring machine, directly determines the quality of burring machine.
Described shape tube flash trimmer brush wheel mechanism is compressed by press strip, and beat without left-right and front-back beat during work, speed is even, through utilization two brush roll rolling in multiple directions, complete and workpiece Zone Full burr is eliminated, improve the quality of workpiece, and fortune in this way, do not scratch workpiece appearance.
Described Energy control mechanism, comprises electrical control cubicles, and electrical control cubicles connects motor, is provided with power switch, transformer, frequency converter, contactor in electrical control cubicles, and effect starts and closes feeding motor and steel brush motor.
Described equipment body frame, comprises machine tool body, equipment overall dimensions: long 1800 millimeters, wide 1400 millimeters, high 1500 millimeters; Weight of equipment: 550 kilograms; Long 2600 millimeters of described lathe, wide 1400 millimeters, high 1500 millimeters, a kind of optimal technical scheme, install scrap collection case below described brush wheel additional, collecting box need be equipped with wheel, conveniently remove cleaning, below C Linear guide-track groove, install scale additional, control accuracy during convenient adjustment.
The described shape tube flash trimmer course of work
1, described burring machine processing work size diameter 8mm-10mm, length L400mm-L500mm; Driving motor drives workpiece to arrive assigned address.
2, gripping means grips workpiece, presses control button, and flash trimmer is started working, and according to different cross sections, all end face deburring time is 4 ~ 12 seconds.Slightly firmly comprehensive deburring can be reached, noresidue along brush deburring direction.The gap between high-performance brush and workpiece can be adjusted easily.
3, after having removed burr, workpiece can along with the automatic-discharging that slips be at assigned address.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.

Claims (3)

1. a shape tube flash trimmer, it is characterized in that, comprise: feed mechanism, brush wheel mechanism, Energy control mechanism, equipment body frame, described feed mechanism comprises: feeding motor, reductor, C Linear guide rail, discharge frame, feeding spiro rod, adjustable pressure plate, feed belt, driving motor power 0.75KW, described feeding spiro rod internal layer iron core outer layer covers nylon, adjustable pressure plate is placed in above feeding spiro rod, described adjustable pressure plate outer layer covers nylon, described brush wheel mechanism, comprise two groups of brush wheels, often organize brush wheel and comprise 40 steel brushes, brush wheel mechanism connects steel brush motor, often organize steel brush motor and be connected with reduction box, described feeding power of motor is 4KW, and described one group of brush wheel length is 560 millimeters, and described steel brush adopts 75# steel, and described Energy control mechanism, comprises electrical control cubicles, and electrical control cubicles connects motor, is provided with power switch, transformer, frequency converter, contactor in electrical control cubicles.
2. type pipe flash trimmer according to claim 1, is characterized in that, described equipment body frame, comprises machine tool body, long 1800 millimeters of equipment overall dimensions, wide 1400 millimeters, high 1500 millimeters.
3. type pipe flash trimmer according to claim 1, is characterized in that, install scrap collection case below described brush wheel additional, installs scale additional below C Linear guide-track groove, control accuracy during convenient adjustment.
CN201410477062.1A 2014-09-18 2014-09-18 A kind of shape tube flash trimmer Expired - Fee Related CN104308703B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410477062.1A CN104308703B (en) 2014-09-18 2014-09-18 A kind of shape tube flash trimmer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410477062.1A CN104308703B (en) 2014-09-18 2014-09-18 A kind of shape tube flash trimmer

Publications (2)

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CN104308703A true CN104308703A (en) 2015-01-28
CN104308703B CN104308703B (en) 2016-11-16

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109163694A (en) * 2018-08-23 2019-01-08 广州英固特智能装备有限公司 A kind of detection special section tubular product angle and overturning processing technology mechanical device
CN112589585A (en) * 2020-12-24 2021-04-02 吕红光 Equipment for deburring two ends of stainless steel pipe
CN114683120A (en) * 2022-04-11 2022-07-01 南通通惠风机有限公司 Mechanical parts burr remove device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09103943A (en) * 1995-08-02 1997-04-22 Sumitomo Metal Ind Ltd Grinding device and method for inspecting steel plate surface
JPH09155714A (en) * 1995-12-01 1997-06-17 Nkk Corp Robot hand for grinding steel plate surface
CN2494249Y (en) * 2001-08-18 2002-06-05 江阴城南通用设备制造有限公司 Curve clamp feed roller type rod thinning machine
CN2510234Y (en) * 2001-12-10 2002-09-11 江西南方稀土高技术股份有限公司 Automatic cleaning and grinding device of rare earth metal surface
CN201128103Y (en) * 2007-12-14 2008-10-08 太原北科恒瑞科技有限公司 Magnesium alloy ingot surface sander
CN204221566U (en) * 2014-09-18 2015-03-25 张家港市和恒精工机械有限公司 A kind of shape tube flash trimmer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09103943A (en) * 1995-08-02 1997-04-22 Sumitomo Metal Ind Ltd Grinding device and method for inspecting steel plate surface
JPH09155714A (en) * 1995-12-01 1997-06-17 Nkk Corp Robot hand for grinding steel plate surface
CN2494249Y (en) * 2001-08-18 2002-06-05 江阴城南通用设备制造有限公司 Curve clamp feed roller type rod thinning machine
CN2510234Y (en) * 2001-12-10 2002-09-11 江西南方稀土高技术股份有限公司 Automatic cleaning and grinding device of rare earth metal surface
CN201128103Y (en) * 2007-12-14 2008-10-08 太原北科恒瑞科技有限公司 Magnesium alloy ingot surface sander
CN204221566U (en) * 2014-09-18 2015-03-25 张家港市和恒精工机械有限公司 A kind of shape tube flash trimmer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109163694A (en) * 2018-08-23 2019-01-08 广州英固特智能装备有限公司 A kind of detection special section tubular product angle and overturning processing technology mechanical device
CN109163694B (en) * 2018-08-23 2023-12-19 广州英固特智能装备有限公司 Mechanical device for detecting angle and overturning machining process of special-shaped pipe
CN112589585A (en) * 2020-12-24 2021-04-02 吕红光 Equipment for deburring two ends of stainless steel pipe
CN114683120A (en) * 2022-04-11 2022-07-01 南通通惠风机有限公司 Mechanical parts burr remove device
CN114683120B (en) * 2022-04-11 2023-06-09 深圳市奕源金属制品有限公司 Mechanical part burr removing device

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Granted publication date: 20161116

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CF01 Termination of patent right due to non-payment of annual fee