CN104308118B - Automatically identify that the bad device of deficient casting and automatic identification owe to cast bad mould - Google Patents
Automatically identify that the bad device of deficient casting and automatic identification owe to cast bad mould Download PDFInfo
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- CN104308118B CN104308118B CN201410415554.8A CN201410415554A CN104308118B CN 104308118 B CN104308118 B CN 104308118B CN 201410415554 A CN201410415554 A CN 201410415554A CN 104308118 B CN104308118 B CN 104308118B
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- adapter
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- bad
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- 238000005266 casting Methods 0.000 title claims abstract description 36
- 230000002950 deficient Effects 0.000 title abstract description 12
- 239000003054 catalyst Substances 0.000 claims abstract description 66
- 238000004512 die casting Methods 0.000 claims abstract description 23
- 239000012212 insulator Substances 0.000 claims abstract description 15
- 210000003141 lower extremity Anatomy 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000003786 synthesis reaction Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 239000002184 metal Substances 0.000 description 3
- 230000001934 delay Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013569 fruit product Nutrition 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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- Casting Devices For Molds (AREA)
Abstract
The present invention provides automatic and identifies that the bad device of deficient casting and automatic identification owe to cast bad mould, it is possible in Die Casting process, the deficient casting of automatic identification is bad, it is to avoid deficient product of casting flow to rear operation.This device, including eject pin, adapter and sensing catalyst；Eject pin includes needle body and is positioned at the boss of needle body lower end；Sensing catalyst includes insulator foot and is fixed on the upper hard contact of insulator foot；Adapter is the parts having through hole；Adapter is enclosed within the needle body of eject pin and is positioned at the top of boss, and boss is connected by magnetic with adapter；Sensing catalyst is positioned at the lower section of boss, and sensing catalyst is fixing with adapter to be connected；After boss and adapter magnetic, between hard contact and the lower surface of boss of sensing catalyst, there is gap；The hard contact of sensing catalyst is connected by holding wire with the die sinking signal of die casting machine.May identify which that deficient casting is bad, it is to avoid owe casting product and flow to rear operation；Automatically identifying, use manpower and material resources sparingly cost.
Description
Technical field
The present invention relates to a kind of automatic identification to owe cast bad device and automatically identify the mould that deficient casting is bad, belong to Die Casting technical field.
Background technology
In recent years, fast development along with auto industry, aerospace industry and shipping industry, lightweight, requirement highly integrated, high performance make the structure of foundry goods, shape more and more complicated, and prescription is also more and more high, and therefore the quality control means of production process just seem further important.And only rely on personnel to carry out Control platform, even the inspection of 100%, personnel also cannot be avoided because of distraction, leave post etc. and the quality accident that causes, sorting can be produced, a series of high cost consequence such as plan delays, batch scrap, the emptying fortune of land transportation.
Summary of the invention
The purpose of the present invention, is to provide a kind of automatic identification and owes the device that casting is bad, it is possible to automatically identify that in Die Casting process deficient casting is bad, it is to avoid owes casting product and flow to rear operation, and provides a kind of mould utilizing this device.
The technical solution of the present invention is:
Automatically identifying and owe the device that casting is bad, it is characterized in that and includes eject pin, adapter and sensing catalyst；
Described eject pin includes needle body and is positioned at the boss of needle body lower end；
Described sensing catalyst includes insulator foot and is fixed on the upper hard contact of insulator foot；
Described adapter is the parts having through hole；
Described adapter is enclosed within the needle body of eject pin and is positioned at the top of boss, and described boss is connected by magnetic with adapter；
Sensing catalyst is positioned at the lower section of boss, and sensing catalyst is fixing with adapter to be connected；After boss and adapter magnetic, between hard contact and the lower surface of boss of sensing catalyst, there is gap；
The hard contact of sensing catalyst is connected by holding wire with the die sinking signal of die casting machine.
It is also preferred that the left the bad device of casting is owed in above-mentioned automatic identification also includes sensing lamp, the hard contact of sensing catalyst is connected by wire with one end of sensing lamp, and the sensing lamp other end is connected by holding wire with the die sinking signal of die casting machine.
It is also preferred that the left the lower surface of the upper surface of above-mentioned boss or adapter is fixed with flat thin magnet.
It is also preferred that the left above-mentioned hard contact is cylindrical or conical.
It is also preferred that the left after above-mentioned boss and adapter magnetic, the gap between hard contact and the lower surface of boss of sensing catalyst is 0.15mm-0.2mm.
It is connected it is also preferred that the left upper sensing catalyst is fixed by snap with adapter.
The mould that casting is bad is owed in a kind of automatic identification; including dynamic model, cover half and mould lower limb; inner space after dynamic model and cover half synthesis is mold cavity; dynamic model is placed on mould lower limb and fixes with mould lower limb and is connected; being provided with eject pin on dynamic model or cover half, it is characterized in that described mould also includes adapter and sensing catalyst；
Described eject pin includes needle body and is positioned at the boss of needle body lower end；
Described sensing catalyst includes insulator foot and is fixed on the upper hard contact of insulator foot；
Described adapter is the parts having through hole；
Described adapter is enclosed within the needle body of eject pin and is positioned at the top of boss, and described boss is connected by magnetic with adapter；
Sensing catalyst is positioned at the lower section of boss, and sensing catalyst is fixing with adapter to be connected；After boss and adapter magnetic, between hard contact and the lower surface of boss of sensing catalyst, there is gap；
The hard contact of sensing catalyst is connected by holding wire with the die sinking signal of die casting machine；
Described sensing catalyst is fixed on dynamic model or cover half, and described adapter is fixed on dynamic model or cover half.
It is also preferred that the left above-mentioned mould also includes sensing lamp, the hard contact of sensing catalyst is connected by wire with one end of sensing lamp, and the sensing lamp other end is connected by holding wire with the die sinking signal of die casting machine.
It is also preferred that the left the lower surface of the upper surface of above-mentioned boss or adapter is fixed with flat thin magnet.
It is also preferred that the left above-mentioned hard contact is cylindrical or conical, described hard contact is fixed on the upper surface of sensing catalyst.
The invention have the advantage that
(1) present invention may identify which that deficient casting is bad, it is to avoid owes casting product and flow to rear operation；Automatically identifying, use manpower and material resources sparingly cost.
(2) present configuration can improve on existing eject pin device, and therefore the eject pin of the present invention can have concurrently and identify the effect owing the bad and ejecting product of casting.
Accompanying drawing explanation
Fig. 1 is the structural representation that the present invention identifies that the bad device of deficient casting is applied in a mold automatically；
This is identified to owe to cast the another kind of situation that bad device is applied in the mould used by Die Casting by Fig. 2 automatically；
Wherein: 1-mold cavity；21-needle body；22-boss；31-insulator foot；32-hard contact；4-senses lamp；5-dynamic model；6-mould lower limb；7-liftout plate B；8-liftout plate A；9-adapter；10-blind hole.
Detailed description of the invention
Automatically identify and owe the device that casting is bad, including eject pin, adapter and sensing catalyst；Eject pin includes needle body 21 and is positioned at the boss 22 of needle body lower end；Sensing catalyst includes insulator foot 31 and is fixed on the upper hard contact 32 of insulator foot, and hard contact is cylindrical or conical or other shapes；Adapter is the parts having through hole；Adapter is enclosed within the needle body of eject pin and is positioned at the top of boss, and boss is connected by magnetic with adapter, concrete, and the upper surface of boss or the lower surface of adapter are fixed with flat thin magnet, and the material that can be attracted by flat thin magnet selected by boss, adapter；Sensing catalyst is positioned at the lower section of boss, and sensing catalyst is fixing with adapter to be connected, and the mode of buckle specifically can be adopted to connect；After boss and adapter magnetic, between hard contact and the lower surface of boss of sensing catalyst, there is gap 0.15mm-0.2mm；The hard contact of sensing catalyst is connected by holding wire with the die sinking signal of die casting machine.
Preferably, this identifies that owing the bad device of casting also includes sensing lamp 4 automatically, and the hard contact of sensing catalyst is connected by wire with one end of sensing lamp, and the sensing lamp other end is connected by holding wire with the die sinking signal of die casting machine, the setting of sensing lamp, it is simple to observe directly deficient casting situation.
During use, sensing catalyst, adapter are fixed on certain object, the boss of eject pin is combined with adapter magnetic, the upper end of the needle body of eject pin extends the lower surface of mold cavity, the position of the needle body of eject pin can not affect the forming parts in mold cavity, stretch out lower surface or from mold cavity lower surface too away from all cannot play recognition function.Molten metal bath is injected in mold cavity, after molten metal bath solidifies, the pressure that eject pin can be produced, eject pin moves downward, and the boss of eject pin separates with adapter and contacts with the hard contact of sensing catalyst, eject pin-sensing catalyst-sensing lamp-die casting machine loop UNICOM, sensing lamp lights, represent that product is without deficient casting, die casting machine die sinking, takes product；Casting is owed as fruit product has, eject pin will not be produced pressure by the place then owing casting, the boss of eject pin and adapter still magnetic, eject pin cannot connect with the hard contact of sensing catalyst, namely eject pin-sensing catalyst-sensing lamp-die casting machine loop is obstructed, and sensing lamp goes out, and represents that product has and owes casting, now the die sinking signal of die casting machine is failure to actuate, and waits artificial treatment.
Such as Fig. 1, this identifying, owe to cast bad device is applied in the mould used by Die Casting automatically, it is mold cavity 1 that the mould used by Die Casting includes dynamic model 5, cover half and mould lower limb 6 etc., dynamic model 5 and the inner space after cover half synthesis.Dynamic model 5 is placed on mould lower limb 6 and is bolted with mould lower limb 6.Being arranged below liftout plate B7 and liftout plate A8 at dynamic model 5, dynamic model is provided with eject pin, eject pin one end extends the lower surface of mold cavity, and the other end of eject pin is connected with liftout plate B7, and liftout plate B7 moves up, then the part in mold cavity is ejected.
Liftout plate A8 is placed under liftout plate B7, and liftout plate B7 and liftout plate A8 is bolted；Liftout plate B7 is provided with counter sink, counter sink is a through hole, eject pin, adapter and sensing catalyst are contained in counter sink, adapter is fixed in the counter sink on liftout plate B7, eject pin includes needle body and is positioned at the boss of needle body lower end, sensing catalyst includes insulator foot and is fixed on the upper hard contact of insulator foot, adapter is the parts having through hole, described adapter is enclosed within the needle body of eject pin and is positioned at the top of boss, and described boss is connected by magnetic with adapter；Sensing catalyst is positioned at the lower section of boss, and sensing catalyst is fixing with adapter to be connected；After boss and adapter magnetic, between hard contact and the lower surface of boss of sensing catalyst, there is gap；It is also preferred that the left the hard contact of sensing catalyst is connected by wire with one end of sensing lamp, the sensing lamp other end is connected by holding wire with the die sinking signal of die casting machine.The lower surface of sensing catalyst is fixed on liftout plate A8, and wire can extract from the gap between liftout plate B and liftout plate A.Sensing catalyst and adapter are by snapping connection, ensureing the gap that there is 0.15mm between hard contact and the adapter of sensing catalyst, the size in this gap needs the distance that the produced pressure size of metal pair eject pin after considering solidification and pressure can promote eject pin to move downward.
This is identified to owe to cast the another kind of situation that bad device is applied in the mould used by Die Casting by Fig. 2 automatically, it is arranged below liftout plate B7 at dynamic model 5, liftout plate B7 is provided with blind hole 10, the bottom of blind hole is fixed with sensing catalyst, the upper surface of sensing catalyst is fixed with hard contact, the top of hard contact is the boss of eject pin, boss mediad is fixed with the needle body of eject pin, adapter is enclosed within the needle body of eject pin and adapter is fixed in blind hole, after boss and adapter magnetic, gap is there is between hard contact and the lower surface of boss of sensing catalyst.
Structure in Fig. 1 is compared to the structure of Fig. 2, install more convenient, because the blind hole in Fig. 2 is generally smaller, sensing catalyst and adapter fixing relatively elaborate, and sensing catalyst can be first fixed on liftout plate A8 by the structure in Fig. 1, then liftout plate B7 is placed on liftout plate A8.
Claims (10)
1. automatically identify and owe the device that casting is bad, it is characterised in that: include eject pin, adapter and sensing catalyst；
Described eject pin includes needle body and is positioned at the boss of needle body lower end；
Described sensing catalyst includes insulator foot and is fixed on the upper hard contact of insulator foot；
Described adapter is the parts having through hole；
Described adapter is enclosed within the needle body of eject pin and is positioned at the top of boss, and described boss is connected by magnetic with adapter；
Sensing catalyst is positioned at the lower section of boss, and sensing catalyst is fixing with adapter to be connected；After boss and adapter magnetic, between hard contact and the lower surface of boss of sensing catalyst, there is gap；
The hard contact of sensing catalyst is connected by holding wire with the die sinking signal of die casting machine.
2. the device that casting is bad is owed in automatic identification according to claim 1, it is characterized in that: described automatic identification is owed the bad device of casting and also included sensing lamp, the hard contact of sensing catalyst is connected by wire with one end of sensing lamp, and the sensing lamp other end is connected by holding wire with the die sinking signal of die casting machine.
3. the device that casting is bad is owed in automatic identification according to claim 1 and 2, it is characterised in that: the upper surface of described boss or the lower surface of adapter are fixed with flat thin magnet.
4. the device that casting is bad is owed in automatic identification according to claim 3, it is characterised in that: described hard contact is cylindrical or conical.
5. the device that casting is bad is owed in automatic identification according to claim 4, it is characterised in that: after boss and adapter magnetic, the gap between hard contact and the lower surface of boss of sensing catalyst is 0.15mm-0.2mm.
6. the device that casting is bad is owed in automatic identification according to claim 5, it is characterised in that: described sensing catalyst is fixed by snap with adapter to be connected.
7. the mould that casting is bad is owed in an automatic identification; including dynamic model, cover half and mould lower limb; inner space after dynamic model and cover half synthesis is mold cavity; dynamic model is placed on mould lower limb and fixes with mould lower limb and is connected; dynamic model or cover half are provided with eject pin, it is characterised in that: described mould also includes adapter and sensing catalyst；
Described eject pin includes needle body and is positioned at the boss of needle body lower end；
Described sensing catalyst includes insulator foot and is fixed on the upper hard contact of insulator foot；
Described adapter is the parts having through hole；
Described adapter is enclosed within the needle body of eject pin and is positioned at the top of boss, and described boss is connected by magnetic with adapter；
Sensing catalyst is positioned at the lower section of boss, and sensing catalyst is fixing with adapter to be connected；After boss and adapter magnetic, between hard contact and the lower surface of boss of sensing catalyst, there is gap；
The hard contact of sensing catalyst is connected by holding wire with the die sinking signal of die casting machine；
Described sensing catalyst is fixed on dynamic model or cover half, and described adapter is fixed on dynamic model or cover half.
8. the mould that casting is bad is owed in automatic identification according to claim 7, it is characterized in that: described mould also includes sensing lamp, the hard contact of sensing catalyst is connected by wire with one end of sensing lamp, and the sensing lamp other end is connected by holding wire with the die sinking signal of die casting machine.
9. automatically identifying according to claim 7 or 8 owes the mould that casting is bad, it is characterised in that: the upper surface of described boss or the lower surface of adapter are fixed with flat thin magnet.
10. the mould that casting is bad is owed in automatic identification according to claim 9, it is characterised in that: described hard contact is cylindrical or conical, and described hard contact is fixed on the upper surface of sensing catalyst.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410415554.8A CN104308118B (en) | 2014-08-21 | 2014-08-21 | Automatically identify that the bad device of deficient casting and automatic identification owe to cast bad mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410415554.8A CN104308118B (en) | 2014-08-21 | 2014-08-21 | Automatically identify that the bad device of deficient casting and automatic identification owe to cast bad mould |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104308118A CN104308118A (en) | 2015-01-28 |
| CN104308118B true CN104308118B (en) | 2016-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410415554.8A Active CN104308118B (en) | 2014-08-21 | 2014-08-21 | Automatically identify that the bad device of deficient casting and automatic identification owe to cast bad mould |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0473295A3 (en) * | 1990-08-31 | 1992-06-17 | Ryobi Ltd. | Molten metal detection sensor |
| CN201136009Y (en) * | 2007-09-28 | 2008-10-22 | 佛山市顺德区汉达精密电子科技有限公司 | Detection device |
| CN103008605A (en) * | 2012-11-29 | 2013-04-03 | 宁波君灵模具技术有限公司 | Die casting mould with aluminum-slopped alarm |
| CN103057002A (en) * | 2013-01-04 | 2013-04-24 | 昆山市浩坤机械有限公司 | Upper cover mold of water kettle |
| CN204171336U (en) * | 2014-08-21 | 2015-02-25 | 烟台三和汽车零部件有限公司 | Automatic identification owes to cast bad device and automatically identify to owe casting bad mould |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6099472A (en) * | 1983-11-02 | 1985-06-03 | Nippon Light Metal Co Ltd | Injection method with die casting device |
-
2014
- 2014-08-21 CN CN201410415554.8A patent/CN104308118B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0473295A3 (en) * | 1990-08-31 | 1992-06-17 | Ryobi Ltd. | Molten metal detection sensor |
| CN201136009Y (en) * | 2007-09-28 | 2008-10-22 | 佛山市顺德区汉达精密电子科技有限公司 | Detection device |
| CN103008605A (en) * | 2012-11-29 | 2013-04-03 | 宁波君灵模具技术有限公司 | Die casting mould with aluminum-slopped alarm |
| CN103057002A (en) * | 2013-01-04 | 2013-04-24 | 昆山市浩坤机械有限公司 | Upper cover mold of water kettle |
| CN204171336U (en) * | 2014-08-21 | 2015-02-25 | 烟台三和汽车零部件有限公司 | Automatic identification owes to cast bad device and automatically identify to owe casting bad mould |
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| Publication number | Publication date |
|---|---|
| CN104308118A (en) | 2015-01-28 |
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Address after: 264006 No. 56 Shanghai street, Yantai economic and Technological Development Zone, Shandong Applicant after: YANTAI SANHE AMPEREX TECHNOLOGY Co.,Ltd. Address before: Road 264003 Shandong city of Yantai province Laishan District No. 16 Tong Applicant before: YANTAI SANHE AUTO PARTS CO.,LTD. Address after: Road 264003 Shandong city of Yantai province Laishan District No. 16 Tong Applicant after: YANTAI SANHE AUTO PARTS CO.,LTD. Address before: Road 264003 Shandong city of Yantai province Laishan District No. 16 Tong Applicant before: YANTAI SANHE AUTO PARTS CO.,LTD. |
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Application publication date: 20150128 Assignee: Yantai Yida Financial Leasing Co.,Ltd. Assignor: YANTAI SANHE AMPEREX TECHNOLOGY Co.,Ltd. Contract record no.: X2020980008907 Denomination of invention: The device for automatic identification of under cast defects and the mould for automatic identification of under cast defects Granted publication date: 20160706 License type: Exclusive License Record date: 20201208 |
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Denomination of invention: The device for automatic identification of under cast defects and the mould for automatic identification of under cast defects Effective date of registration: 20201211 Granted publication date: 20160706 Pledgee: Yantai Yida Financial Leasing Co.,Ltd. Pledgor: YANTAI SANHE AMPEREX TECHNOLOGY Co.,Ltd. Registration number: Y2020980009130 |
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Assignee: Yantai Yida Financial Leasing Co.,Ltd. Assignor: YANTAI SANHE AMPEREX TECHNOLOGY Co.,Ltd. Contract record no.: X2020980008907 Date of cancellation: 20231228 |
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Denomination of invention: Device for automatically identifying under cast defects and molds for automatically identifying under cast defects Granted publication date: 20160706 Pledgee: Yantai Yida Financial Leasing Co.,Ltd. Pledgor: YANTAI SANHE AMPEREX TECHNOLOGY Co.,Ltd. Registration number: Y2024980001949 |
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