CN104307627A - Small-section communicating pipe device and method for keeping pulp surface in wet magnetic separator tank body horizontal - Google Patents
Small-section communicating pipe device and method for keeping pulp surface in wet magnetic separator tank body horizontal Download PDFInfo
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- CN104307627A CN104307627A CN201410547589.7A CN201410547589A CN104307627A CN 104307627 A CN104307627 A CN 104307627A CN 201410547589 A CN201410547589 A CN 201410547589A CN 104307627 A CN104307627 A CN 104307627A
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- 239000006148 magnetic separator Substances 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 32
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 55
- 239000011707 mineral Substances 0.000 claims abstract description 55
- 238000007885 magnetic separation Methods 0.000 claims abstract description 11
- 239000002002 slurry Substances 0.000 claims description 48
- 210000005056 cell body Anatomy 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 31
- 239000002245 particle Substances 0.000 claims description 20
- 238000012423 maintenance Methods 0.000 claims description 17
- 230000000630 rising effect Effects 0.000 claims description 9
- 238000001179 sorption measurement Methods 0.000 claims description 7
- 230000002262 irrigation Effects 0.000 claims description 3
- 238000003973 irrigation Methods 0.000 claims description 3
- 230000001174 ascending effect Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 abstract description 8
- 238000010327 methods by industry Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 6
- 238000004062 sedimentation Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
Abstract
The invention relates to a small-section communicating pipe device and method for keeping a pulp surface in a wet magnetic separator tank body horizontal, belonging to the technical field of mineral process engineering. The small-section communicating pipe device for keeping the pulp surface in the wet magnetic separator tank body horizontal comprises a non-magnetic product discharging pipe, a pulp tank body, a magnetic product discharging pipe, a magnetic product sucking and conveying device, a feeding hole, an overflow hole and a rack, and further comprises a small-section communicating pipe device, wherein the small-section communicating pipe device is connected to an outlet of the non-magnetic product discharging pipe, and a discharging hole of the small-section communicating pipe device is equal to the highest pulp surface in the pulp tank body. According to the method, by determining that after a raising part of the small-section communicating pipe device reaches the maximum area, the small-section communicating pipe device is connected to an outlet position of the discharging pipe of the non-magnetic product of the wet magnetic separator, and the discharging hole of the small-section communicating pipe device is equal to the highest pulp surface in the pulp tank body, thus a subsequent magnetic separation process is performed. According to the small-section communicating pipe device and method, the pulp surface of the wet magnetic separator can be kept horizontal by using a simple and reliable communicating pipe method.
Description
Technical field
The present invention relates to a kind of light section communicating pipe apparatus and method keeping mineral slurry level level in wet magnetic separator trough, belong to Mineral Processing Engineering technical field.
Background technology
Wet magnetic separator includes the wet magnetic separator of ore pulp cell body and does not have the wet magnetic separator of ore pulp cell body.Effect due to the wet magnetic separator sorting having ore pulp cell body is better than the effect of the wet magnetic separator sorting not having ore pulp cell body, does not have the wet magnetic separator of ore pulp cell body to use fewer and feweri, and conventional wet magnetic separator is all the wet magnetic separator having ore pulp cell body.
The chief component of the wet magnetic separator of ore pulp cell body is had to comprise: ore pulp cell body, magnetic mineral particles sucking device (magnet or magnetic matrix), raw ore feed device, by sorption magnetic mineral particles feeding device, magnetic product discharger, non-magnetic product discharger.Away from the overfall of the restricted mineral slurry level height in ore pulp cell body upper end of feed port, overfall height is exactly the extreme higher position of mineral slurry level.Non-magnetic product discharger is the one section outlet pipe be connected with ore pulp cell body bottom, and this outlet is actually the sole outlet pipe of ore pulp cell body when normally producing.
Being sorted in ore pulp cell body in the wet magnetic separator of ore pulp cell body is had to carry out.During sorting, raw ore feeds continuously, and magnetic product departs from ore pulp cell body and discharges from the top of mineral slurry level, and non-magnetic product is discharged from the outlet being positioned at ore pulp cell body bottom.
Require due to selected district and (or) scan district's requirement, non-magnetic product outlet can not replace with overfall, and non-magnetic product outlet and ore pulp cell body junction must lower than the mineral slurry level (see figure 1)s of overfall and requirement, also away from magnetic product outlet.Just because of this, mineral slurry level level will be caused to decline when speed that raw ore feeds (volume) diminishes, impact is produced even can not output product.Improve production stability and improve production target, mineral slurry level level in wet magnetic separator trough must be kept.
For mineral slurry level level decline problem in wet magnetic separator trough, occurred at present or be expected adopt technical measures have three kinds.The first measure installs manually-operated gate (see figure 2) on non-magnetic product outlet, the second measure is mounted valve adopt various automatic control and adjustment system on non-magnetic product outlet, the third measure opens mine tailing mouth (Chinese Patent Application No. 96223415.X) at cell body close to the side of concentrate mouth, is open non-magnetic product outlet (see figure 3) in the side close to magnetic product outlet in essence.
These three kinds keep in wet magnetic separator trough in the horizontal measure of mineral slurry level, and first manually-operated gate measure is used, but also can not be not useful, because workman has little time reaction and action.Automatic valve measure is generally reliable, but, due to investment and maintenance cost high, be difficult to be used.The essence opening mine tailing mouth close to the side of concentrate mouth at cell body opens non-magnetic product outlet in the side close to magnetic product outlet, it adopts the requirement of having run counter to magnetic separator design, the selected district of magnetic product must be caused to reduce or disappear, thus cause magnetic product grade to reduce, it adopts to reduce magnetic product grade and sacrifice separating effect is cost, all should not adopt except needing the situation reducing magnetic product grade.
Mineral slurry level level in wet magnetic separator trough is kept to need better new technology.Up to now, there is not yet light section and be communicated with tube method and device for keeping the report of mineral slurry level level in wet magnetic separator trough.
Summary of the invention
For above-mentioned prior art Problems existing and deficiency, the invention provides a kind of light section communicating pipe apparatus and method keeping mineral slurry level level in wet magnetic separator trough.The method and device keep wet magnetic separator mineral slurry level level by simple single tube method that is communicated with reliably, and the present invention is achieved through the following technical solutions.
A kind of light section communicating pipe device keeping mineral slurry level level in wet magnetic separator trough, comprise non-magnetic product discharge pipe 1, ore pulp cell body 2, magnetic product discharge pipe 3, magnetic product sorption feeding device 4, material inlet 5, overfall 6 and frame 7, also comprise light section communicating pipe device, described light section communicating pipe, device was connected to non-magnetic product discharge pipe 1 exit position, and light section communicating pipe device outlet and ore pulp cell body 2 in the highest mineral slurry level contour.
Described light section communicating pipe, device was divided into descending and ascending portions.
Described light section communicating pipe, the maximum cross-sectional area of rising part of device was the ratio of minimum mine tailing volume and maximum tailings particles floating velocity.
Device outlet entered pond, irrigation canals and ditches by directly outer for non-magnetic product or guided to other position described light section communicating pipe.
When described light section communicating pipe, device outlet guided to other position, light section communicating pipe device outlet and outer discharge pipe (outer discharge pipe is pipeline non-magnetic product being guided to other position) junction be provided with opening.If section communicating pipe device outlet and outer discharge pipe junction there is no opening, non-magnetic product not free flow discharge, the mineral slurry level in magnetic separator will by siphonage and declining.
Above-mentioned light section communicating pipe, device can adopt flexible pipe, also can adopt rigid pipe; Light section communicating pipe device path can change as required.
Keep the method for the light section communicating pipe of mineral slurry level level in wet magnetic separator trough, its concrete steps are as follows:
Step 1, according to the minimum mine tailing volume of the material added in material inlet 5 and maximum tailings particles floating velocity ratio determination light section communicating pipe device the maximum cross-sectional area of rising part, guarantee that non-magnetic product Negotiation speed is greater than its floating velocity, in non-magnetic product discharge pipe, there is no particles settling, ensure that non-magnetic product all passes through;
Step 2, the light section communicating pipe device of the arbitrary shape in step 1 is connected to non-magnetic product discharge pipe 1 exit position of wet magnetic separator, and light section communicating pipe device outlet and ore pulp cell body 2 in the highest mineral slurry level contour;
Step 3, material is joined from material inlet 5 wet magnetic separator in step 2 ore pulp cell body 2 in carry out magnetic separation process, maintenance is stablized by the highest mineral slurry level level height in magnetic separation process in pulp tank body 2, does not feed rate by material inlet 5.
The present invention contrasts prior art and has following innovative point:
1. the connection tube method that application is simple and reliable keeps wet magnetic separator mineral slurry level level.
2. the discharge of non-magnetic product free flow avoids siphonic effect and causes wet magnetic separator mineral slurry level level to decline, and ensure that wet magnetic separator mineral slurry level level
3. limit the maximum basal area of rising part in non-magnetic product discharge pipe, non-magnetic product does not just have sedimentation in non-magnetic product discharge pipe, can all pass through, and ensure that being communicated with tube method reliably implements.
The present invention contrasts prior art and has following remarkable advantage:
1., compared with artificial valving scheme, light section is communicated with tube method and device is active behavior and measure, reliably available.
2., compared with automatic valve scheme, light section is communicated with tube method and device does not adopt complex technology, simply, easy enforcement, adaptivity and stability are strong, for wet magnetic separator steady production with improve production target and create condition, reliably available, small investment, maintenance cost is almost nil.
3. with non-magnetic product discharge pipe close to compared with magnetic product discharge pipe scheme, light section is communicated with tube method and device does not affect separating effect, ensure that the adaptivity of production and stablize, thus ensure that separating effect, reliably available, the non-magnetic product exit position bottom ore pulp cell body can be selected as required.
Accompanying drawing explanation
Fig. 1 is pulp tank body and non-magnetic product discharge pipe schematic diagram in prior art;
Fig. 2 is non-magnetic product discharge pipe Valve controlling schematic diagram in prior art;
Fig. 3 be in prior art non-magnetic product discharge pipe and magnetic product discharge pipe close to scheme schematic diagram;
Fig. 4 is structural representation of the present invention; .
In figure: 1-non-magnetic product discharge pipe, 2-ore pulp cell body, 3-magnetic product discharge pipe, 4-magnetic product sorption feeding device, 5-material inlet, 6-overfall, 7-frame, 8-non-magnetic product outlet valve, A-E light section communicating pipe, A-B section, C-D section are communicating pipe sloping portion, and B-C, D-E section is communicating pipe rising part.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Embodiment 1
Climb in steel Midi Concentrator, the average external volume flow of the non-magnetic product of each magnetic rougher is 180 meters
3/ hour, minimum volume flow is 150 meters
3/ hour (be equivalent to 0.042 meter
3/ second).The concentration of this non-magnetic product is 20%, and fineness is 45%-200 order, and maximum particle size is 0.35 millimeter, and grain density is 2700 kgs/m
3, looking into the floating velocity that " Mineral Processing CAD handbook " (2007 editions) table 8.9-26 obtains the largest particles is 1.4 meter per seconds.In order to ensure that this non-magnetic product sedimentation does not occur by during pipeline, the maximum basal area of pipeline is (0.042/1.4=) 0.03 meter
2.Adopt circular pipe when discharging this non-magnetic product, the calculating maximum gauge of pipeline be (
=0.195 meter=195 millimeters, can be chosen for 180 millimeters (getting standard pipe) for the maximum gauge of accepted standard sized circular pipeline.
As shown in Figure 4, the light section communicating pipe device of mineral slurry level level in this maintenance wet magnetic separator trough, comprise non-magnetic product discharge pipe 1, ore pulp cell body 2, magnetic product discharge pipe 3, magnetic product sorption feeding device 4, material inlet 5, overfall 6 and frame 7, also comprise light section communicating pipe device, described light section communicating pipe, device was connected to non-magnetic product discharge pipe 1 exit position, and light section communicating pipe device outlet and ore pulp cell body 2 in the highest mineral slurry level contour, the circular pipe of this light section communicating pipe device employing, diameter is 180 millimeters.
The method of the light section communicating pipe of mineral slurry level level in this maintenance wet magnetic separator trough, its concrete steps are as follows:
Step 1, according to the minimum mine tailing volume of the material added in material inlet 5 and maximum tailings particles floating velocity ratio determination light section communicating pipe device the maximum cross-sectional area of rising part, guarantee that non-magnetic product Negotiation speed is greater than its floating velocity, in non-magnetic product discharge pipe, there is no particles settling, ensure that non-magnetic product all passes through;
Step 2, the light section communicating pipe device of the arbitrary shape in step 1 is connected to non-magnetic product discharge pipe 1 exit position of wet magnetic separator, and light section communicating pipe device outlet and ore pulp cell body 2 in the highest mineral slurry level contour;
Step 3, material is joined from material inlet 5 wet magnetic separator in step 2 ore pulp cell body 2 in carry out magnetic separation process, maintenance is stablized by the highest mineral slurry level level height in magnetic separation process in pulp tank body 2, does not feed rate by material inlet 5.
Embodiment 2
In elder brother's steel sieve time ore dressing plant, the average external volume flow of the non-magnetic product of each low-intensity (magnetic) separator is 40 meters
3/ hour, minimum volume flow is 30 meters
3/ hour (be equivalent to 0.0084 meter
3/ second).The concentration of this non-magnetic product is 30%, and fineness is 75%-200 order, and maximum particle size is 0.15 millimeter, and grain density is 2600 kgs/m
3, looking into the floating velocity that " Mineral Processing CAD handbook " (2007 editions) table 8.9-26 obtains the largest particles is 1.4 meter per seconds.In order to ensure that this non-magnetic product sedimentation does not occur by during pipeline, the maximum basal area of pipeline is (0.0084/1.4=) 0.006 meter
2.When adopting circular pipe to discharge this non-magnetic product, the calculating maximum gauge of pipeline is
=0.087 meter=87 millimeters can be 83 millimeters (getting standard pipe) for the maximum gauge of accepted standard sized circular pipeline).
As shown in Figure 4, the light section communicating pipe device of mineral slurry level level in this maintenance wet magnetic separator trough, comprise non-magnetic product discharge pipe 1, ore pulp cell body 2, magnetic product discharge pipe 3, magnetic product sorption feeding device 4, material inlet 5, overfall 6 and frame 7, also comprise light section communicating pipe device, described light section communicating pipe, device was connected to non-magnetic product discharge pipe 1 exit position, and light section communicating pipe device outlet and ore pulp cell body 2 in the highest mineral slurry level contour, the circular pipe of this light section communicating pipe device employing, diameter is 83 millimeters.
When described light section communicating pipe, non-magnetic product was guided to other position by device outlet, light section communicating pipe device outlet and outer discharge pipe (outer discharge pipe is pipeline non-magnetic product being guided to other position) junction be provided with opening.If section communicating pipe device outlet and outer discharge pipe junction there is no opening, non-magnetic product not free flow discharge, the mineral slurry level in magnetic separator will by siphonage and declining.
The method of the light section communicating pipe of mineral slurry level level in this maintenance wet magnetic separator trough, its concrete steps are as follows:
Step 1, according to the minimum mine tailing volume of the material added in material inlet 5 and maximum tailings particles floating velocity ratio determination light section communicating pipe device the maximum cross-sectional area of rising part, guarantee that non-magnetic product Negotiation speed is greater than its floating velocity, in non-magnetic product discharge pipe, there is no particles settling, ensure that non-magnetic product all passes through;
Step 2, the light section communicating pipe device of the arbitrary shape in step 1 is connected to non-magnetic product discharge pipe 1 exit position of wet magnetic separator, and light section communicating pipe device outlet and ore pulp cell body 2 in the highest mineral slurry level contour;
Step 3, material is joined from material inlet 5 wet magnetic separator in step 2 ore pulp cell body 2 in carry out magnetic separation process, maintenance is stablized by the highest mineral slurry level level height in magnetic separation process in pulp tank body 2, does not feed rate by material inlet 5.
Embodiment 3
In certain new design ore dressing plant, the average external volume flow of the non-magnetic product of each magnetic separator is 30 meters
3/ hour, pulp volume coefficient of variation is 1.2, and minimum volume flow is (30/1.2=) 25 meters
3/ hour (be equivalent to 0.0069 meter
3/ second).The concentration of this non-magnetic product is 25%, and fineness is 50%-200 order, and maximum particle size is 0.3 millimeter, and grain density is 2650 kgs/m
3, looking into the floating velocity that " Mineral Processing CAD handbook " (2007 editions) table 8.9-26 obtains the largest particles is 1.4 meter per seconds.In order to ensure that this non-magnetic product sedimentation does not occur by during pipeline, the maximum basal area of pipeline is (0.0069/1.4=) 0.0049 meter
2.Adopt circular pipe when discharging this non-magnetic product, the calculating maximum gauge of pipeline be (
=0.079 meter=79 millimeters can be 76 millimeters for the maximum gauge of the standard-sized circular pipe of employing.
As shown in Figure 4, the light section communicating pipe device of mineral slurry level level in this maintenance wet magnetic separator trough, comprise non-magnetic product discharge pipe 1, ore pulp cell body 2, magnetic product discharge pipe 3, magnetic product sorption feeding device 4, material inlet 5, overfall 6 and frame 7, also comprise light section communicating pipe device, described light section communicating pipe, device was connected to non-magnetic product discharge pipe 1 exit position, and light section communicating pipe device outlet and ore pulp cell body 2 in the highest mineral slurry level contour, the circular pipe of this light section communicating pipe device employing, diameter is 76 millimeters.
Above-mentioned light section communicating pipe, device outlet entered pond or irrigation canals and ditches by directly outer for non-magnetic product.
The method of the light section communicating pipe of mineral slurry level level in this maintenance wet magnetic separator trough, its concrete steps are as follows:
Step 1, according to the minimum mine tailing volume of the material added in material inlet 5 and maximum tailings particles floating velocity ratio determination light section communicating pipe device the maximum cross-sectional area of rising part, guarantee that non-magnetic product Negotiation speed is greater than its floating velocity, in non-magnetic product discharge pipe, there is no particles settling, ensure that non-magnetic product all passes through;
Step 2, the light section communicating pipe device of the arbitrary shape in step 1 is connected to non-magnetic product discharge pipe 1 exit position of wet magnetic separator, and light section communicating pipe device outlet and ore pulp cell body 2 in the highest mineral slurry level contour;
Step 3, material is joined from material inlet 5 wet magnetic separator in step 2 ore pulp cell body 2 in carry out magnetic separation process, maintenance is stablized by the highest mineral slurry level level height in magnetic separation process in pulp tank body 2, does not feed rate by material inlet 5.
By reference to the accompanying drawings the specific embodiment of the present invention is explained in detail above, but the present invention is not limited to above-mentioned embodiment, in the ken that those of ordinary skill in the art possess, various change can also be made under the prerequisite not departing from present inventive concept.
Claims (6)
1. one kind keeps the light section communicating pipe device of mineral slurry level level in wet magnetic separator trough, comprise non-magnetic product discharge pipe (1), ore pulp cell body (2), magnetic product discharge pipe (3), magnetic product sorption feeding device (4), material inlet (5), overfall (6) and frame (7), it is characterized in that: also comprise light section communicating pipe device, described light section communicating pipe, device was connected to non-magnetic product discharge pipe (1) exit position, and light section communicating pipe device outlet and ore pulp cell body (2) in the highest mineral slurry level contour.
2. the light section communicating pipe device of mineral slurry level level in maintenance wet magnetic separator trough according to claim 1, is characterized in that: described light section communicating pipe device be divided into descending and ascending portions.
3. the light section communicating pipe device of mineral slurry level level in maintenance wet magnetic separator trough according to claim 2, is characterized in that: described light section communicating pipe the maximum cross-sectional area of rising part of device be the ratio of minimum mine tailing volume and maximum tailings particles floating velocity.
4. the light section communicating pipe device of mineral slurry level level in maintenance wet magnetic separator trough according to claim 3, is characterized in that: described light section communicating pipe device outlet enter pond, irrigation canals and ditches by directly outer for non-magnetic product or guide to other position.
5. the light section communicating pipe device of mineral slurry level level in maintenance wet magnetic separator trough according to claim 4, it is characterized in that: when described light section communicating pipe, device outlet guided to other position, light section communicating pipe device outlet and outer discharge pipe junction be provided with opening.
6. keep the method for the light section communicating pipe of mineral slurry level level in wet magnetic separator trough, it is characterized in that concrete steps are as follows:
Step 1, according to the minimum mine tailing volume of the material added in material inlet (5) and maximum tailings particles floating velocity ratio determination light section communicating pipe device the maximum cross-sectional area of rising part, guarantee that non-magnetic product Negotiation speed is greater than its floating velocity, in non-magnetic product discharge pipe, there is no particles settling, ensure that non-magnetic product all passes through;
Step 2, the light section communicating pipe device of the arbitrary shape in step 1 is connected to non-magnetic product discharge pipe (1) exit position of wet magnetic separator, and light section communicating pipe device outlet and ore pulp cell body (2) in the highest mineral slurry level contour;
Step 3, material is joined from material inlet (5) wet magnetic separator in step 2 ore pulp cell body (2) in carry out magnetic separation process, maintenance is stablized by the highest mineral slurry level level height in magnetic separation process in pulp tank body (2), does not feed rate by material inlet (5).
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Citations (5)
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---|---|---|---|---|
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CN201275499Y (en) * | 2008-10-17 | 2009-07-22 | 岳阳大力神电磁机械有限公司 | Vertical-ring high-gradient magnetic separation machine |
CN202893495U (en) * | 2012-10-25 | 2013-04-24 | 南京梅山冶金发展有限公司 | Liquid level adjuster of strong magnetic separator |
CN203764399U (en) * | 2014-03-03 | 2014-08-13 | 沈阳隆基电磁科技股份有限公司 | Novel adjusting device for overflow liquid level tailing valve of high-gradient vertical ring high-intensity magnetic separator |
CN203842685U (en) * | 2014-04-25 | 2014-09-24 | 北矿机电科技有限责任公司 | Liquid level regulating device of vertical ring type high gradient magnetic separator |
-
2014
- 2014-10-16 CN CN201410547589.7A patent/CN104307627A/en active Pending
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---|---|---|---|---|
US4686035A (en) * | 1985-07-24 | 1987-08-11 | Barnes Drill Co. | Cylindrical drum magnetic separator |
CN201275499Y (en) * | 2008-10-17 | 2009-07-22 | 岳阳大力神电磁机械有限公司 | Vertical-ring high-gradient magnetic separation machine |
CN202893495U (en) * | 2012-10-25 | 2013-04-24 | 南京梅山冶金发展有限公司 | Liquid level adjuster of strong magnetic separator |
CN203764399U (en) * | 2014-03-03 | 2014-08-13 | 沈阳隆基电磁科技股份有限公司 | Novel adjusting device for overflow liquid level tailing valve of high-gradient vertical ring high-intensity magnetic separator |
CN203842685U (en) * | 2014-04-25 | 2014-09-24 | 北矿机电科技有限责任公司 | Liquid level regulating device of vertical ring type high gradient magnetic separator |
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Application publication date: 20150128 |