CN104303723A - Baling device with linear rope-hooking mechanism and baling method thereof - Google Patents
Baling device with linear rope-hooking mechanism and baling method thereof Download PDFInfo
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- CN104303723A CN104303723A CN201410582023.8A CN201410582023A CN104303723A CN 104303723 A CN104303723 A CN 104303723A CN 201410582023 A CN201410582023 A CN 201410582023A CN 104303723 A CN104303723 A CN 104303723A
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- rope
- piston
- shank
- discharge chambe
- hose tool
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Abstract
The invention relates to the technical field of straw compressing and baling, in particular to a baling device with a linear rope-hooking mechanism and a baling method thereof. The baling device comprises a compressing chamber (1) and a piston (101); the piston (101) is arranged inside the compressing chamber (1); the upper and lower surfaces of the piston (101) are parallel to the upper and lower surfaces of the compressing chamber (1); the baling device further comprises a guide rail (102), a straw entry (103), a hooking hole (104) and a crank and sliding needle mechanism. After a needle bar reciprocates once, a hooked needle restrains a rope out of the comprising chamber, a knotting condition is met, and knotting is finished. The hooked needle can quickly pull up a rope by increasing the speed of a crank, the hooked needle stays in the compressing chamber in a shorter time, knotting time is accordingly shortened, and operating efficiency of a baler is improved; owing to linear motion, the hooked needle uses less space in the compressing chamber, the piston structure is simplified, and piston rigidity is improved.
Description
Technical field
The present invention relates to straw compression bundling technical field, particularly a kind of tying device and bundling method with straight line rope hose tool mechanism.
Background technology
At present agricultural crop straw receive pooled applications more be little square bale binder, it is extremely strong by feat of adaptability, straw baling quality and operating efficiency higher, complete machine structure layout is advanced, coordinate, whole aircraft reliability is higher longlyer with service life obtains a wide range of applications.Wherein sending rope mode to adopt maximum is that arc pin send rope, this mechanism is crank and rocker mechanism, power drive crank one encloses, drive rocking bar to swing up and down and make arc pin increase and decline, crank and rocker mechanism drive arc pin send rope process to be: arc pin enters discharge chambe, and meet knotting condition (now arc pin is in discharge chambe) after rising to upper extreme position, then arc pin moves downward from upper extreme position, exit discharge chambe, complete knotting.In whole motion process, when arc pin arrives upper extreme position, need minibreak to ensure that bundle rope meets knotting condition, restriction is sent the speed of rope by this, and press against when next block stalk is come for preventing piston and arc pin bumps against, the period of motion of arc pin is less than or equal to the period of motion of piston, and to ensure that arc pin has enough time to move downward reset, these problems are by the operating efficiency of the whole binder of impact.Therefore study and a kind ofly there is discharge chambe to meet the tying device of the straight line rope hose tool mechanism of knotting condition outward significant, this mechanism is that slide crank pin mechanism drives crochet hook rectilinear motion rope hose tool, its motion process is: the crochet hook that shank end is connected enters discharge chambe, after descending arrival lower limit position, hook rope to return immediately, meet knotting condition after rising to upper extreme position, (now shank exits discharge chambe), completes knotting.
Summary of the invention
The object of this invention is to provide a kind of stalk tying device with straight line rope hose tool mechanism of stalk tying device of the Hu Zhensongsheng of replacement mechanism, shank moves back and forth once, and crochet hook about ties in restrict and meets knotting condition outward at discharge chambe, completes knotting.By improving crank rolling velocity, crochet hook can be made the quick pull-up of bundle rope, shortens the time that crochet hook stops in discharge chambe, thus shorten the knotting time, improve the operating efficiency of binder.
Another object of the present invention is to provide the method that the tying device described in a kind of use with straight line rope hose tool mechanism carries out bundling.
The object of the invention is to be achieved through the following technical solutions:
Have a tying device for straight line rope hose tool mechanism, comprise discharge chambe 1 and piston 101, it is inner that piston 101 is positioned at discharge chambe 1, and the upper and lower surface of piston 101 is parallel with the upper and lower surface of discharge chambe 1 respectively,
Described device also comprises: guide rail 102, stalk feeding mouth 103, rope hose tool hole 104 and slide crank pin mechanism, wherein,
The antetheca that piston 101 contacts with bale has one and slots 105, and fluting 105 runs through its upper and lower surface;
Guide rail 102 is positioned at discharge chambe 1 upper surface; Stalk feeding mouth 103 is positioned at the lower surface of discharge chambe 1; Discharge chambe 1 upper and lower surface is run through in rope hose tool hole 104, and the center line in rope hose tool hole 104 overlaps with the center line of guide rail 102;
Slide crank pin mechanism, comprises crank 5, connecting rod 6 and shank 7, and this slide crank pin mechanism kinematic plane and the bundle encasing bale 43 place planes of restricting are parallel, and crank 5 is rotationally connected with above discharge chambe 1, and the other end and connecting rod 6 are rotationally connected; The other end and the shank 7 of connecting rod 6 are rotationally connected; Shank 7 end is fixedly connected with crochet hook 701; Crochet hook 701 place plane and the bundle encasing bale 4 are restricted 3 place plane orthogonal, and have distance e between shank 7 and bundle rope 3 place plane; Knotter frame above discharge chambe 1 be provided with knotter jaw 8, card line wheel 9 and pull rope device 10 being arranged in; Bundle rope 3 surrounds through the guide roller 2 that is fixed on below discharge chambe 1 bale 4, the end that enter discharge chambe 1 and is clamped in the groove of card line wheel 9.
The width of described fluting 105 is greater than the Breadth Maximum of crochet hook 701, and the degree of depth of fluting 105 is piston 101 along the 1/3-1/2 of discharge chambe 1 length axially.
The width of described fluting 105 is 1.2 times of the Breadth Maximum of crochet hook 701.
Described distance e=1.5d ~ 3d, wherein d is shank 7 diameter.
Card line wheel 9 is fixed in knotter frame by its central point, and card line wheel 9 rotates counterclockwise around its central point.
Pulling rope device 10 is fixed in knotter frame by its end, card line wheel 9 and the axis being parallel pulling device 10 of restricting.
Use the aforesaid tying device with straight line rope hose tool mechanism to carry out a method for bundling, described method comprises the steps:
Before being accomplished to next bale arrival preset length from a upper bale knotting, slide crank pin mechanism remains static always, now crank 5 conllinear overlapping with connecting rod 6, shank 7 is in upper extreme position, now tie rope 3 by crochet hook 701 pull-up, be positioned at card line wheel 9 above, meet into knot condition in this position;
When bale reaches preset length and piston 101 antetheca arrives the rope hose tool hole 104 of discharge chambe 1, driving force is inputted by crank 5;
Shank 7 is driven by crank 5, connecting rod 6 and moves downward in the fluting 105 of piston 101, and in the process, flexible bundle rope 3 will dodge the crochet hook 701 of rigidity;
Shank 7 drops to lower limit position, now ties rope 3 and is positioned at above crochet hook 701, and bundle rope 3 falls in the rope hose tool angle that shank 7 and crochet hook 701 formed, and meets stay cord condition;
Shank 7 moves to upper extreme position by lower limit position in the fluting 105 of piston 101, now ties rope 3 tangent with knotter jaw 8, meets knotting condition, so that the bundle rope 3 taken thereon has been wound around knotting by knotter jaw 8; The groove that bundle rope 3 another side and card line are taken turns on 9 is tangent, is clamped by bundle rope 3 so that card line wheel 9 turns over certain angle;
Piston 101 is return, and the antetheca of piston 101 leaves the rope hose tool hole 104 of discharge chambe 1, by stalk feeding mouth 103 straw-feeding, to form next bale.
Beneficial effect of the present invention is:
Shank moves back and forth once, and crochet hook about ties in restrict and meets knotting condition outward at discharge chambe, completes knotting.Can by improving crank rolling velocity, crochet hook, by the quick pull-up of bundle rope, shortens the time that crochet hook stops in discharge chambe, thus shortens the knotting time, improve the operating efficiency of binder; Rectilinear motion reduces crochet hook and taken up space in discharge chambe, simplifies piston structure, increases piston rigidity.
Accompanying drawing explanation
Fig. 1 is the tying device schematic diagram of mechanism with straight line rope hose tool mechanism of the present invention;
Fig. 2 card line of the present invention is taken turns and is pulled device relative position vertical view above discharge chambe of restricting;
Fig. 3 shank of the present invention meets mechanism's left view of rope hose tool condition at lower limit position;
Fig. 4 shank of the present invention meets mechanism's left view of knotting condition at upper extreme position;
Fig. 5 shank of the present invention is at upper extreme position straight line rope hose tool mechanism inactive state figure;
Fig. 6 shank of the present invention meets the mechanism position figure of rope hose tool condition at lower limit position;
Fig. 7 shank of the present invention meets the mechanism position figure of knotting condition at upper extreme position.
Reference numeral:
1: discharge chambe 101: piston 102: guide rail
103: stalk feeding mouth 104: rope hose tool hole 105: fluting
2: guide roller 3: bundle rope 4: bale
5: crank 6: connecting rod 7: shank
701: crochet hook 8: knotter jaw 9: card line is taken turns
10: pull rope device
Embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.
As shown in Figure 1-Figure 3, it is inner that piston 101 is positioned at discharge chambe 1, and can along the axially reciprocating of discharge chambe 1; Guide rail 102 is positioned at discharge chambe 1 upper surface; Stalk feeding mouth 103 is positioned at the lower surface of discharge chambe 1; Discharge chambe 1 upper and lower surface is run through in rope hose tool hole 104, and the center line in rope hose tool hole 104 overlaps with the center line of guide rail 102.The upper and lower surface of piston 101 is parallel with the upper and lower surface of discharge chambe 1 respectively, and the antetheca that piston 101 contacts with bale has one and slots 105, and fluting 105 runs through its upper and lower surface.The width of fluting 105 is greater than the Breadth Maximum of crochet hook 701, is preferably 1.2 times of the Breadth Maximum of crochet hook 701; The degree of depth of fluting 105 is piston 101 along 1/3 ~ 1/2 of discharge chambe 1 length axially.
Slide crank pin mechanism, comprises crank 5, connecting rod 6 and shank 7, and plane of movement and the bundle encasing bale 4 of this slide crank pin mechanism 3 place planes of restricting are parallel.Crank 5 is rotationally connected with above discharge chambe 1, represents in the drawings with an A, and the other end and connecting rod 6 are rotationally connected; The other end and the shank 7 of connecting rod 6 are rotationally connected; Shank 7 end is fixedly connected with crochet hook 701; Crochet hook 701 place plane and the bundle encasing bale 4 are restricted 3 place plane orthogonal, and have distance e between shank 7 and bundle rope 3 place plane, and often get distance e=1.5d ~ 3d, wherein d is the diameter of shank 7; Shank 7 on guide rail 102 centrally line carry out linear reciprocating motion.Knotter frame (not shown) above discharge chambe 1 be provided with knotter jaw 8, card line wheel 9 and pull rope device 10 being arranged in; Bundle rope 3 surrounds through the guide roller 2 that is fixed on below discharge chambe 1 bale 4, the end that enter discharge chambe 1 and is clamped in the groove of card line wheel 9; Shank 7 meets the one-tenth knot condition of bundle rope 3 on knotter jaw 8 when upper extreme position, meet stay cord condition when lower limit position; The shank 7 driven by crank 5 and piston 101, knotter jaw 8, card line take turns 9, pull device 10 relative motion relation of restricting meets motion sequential condition.
As shown in Figure 2, card line wheel 9 is fixed in knotter frame by its central point C, and card line wheel 9 rotates counterclockwise around C point; Pull rope device 10 to be fixed in knotter frame by its end D, pull rope device 10 around D point reciprocally swinging, clockwise oscillation pulls rope, counter-clockwise swing resets, wherein card line wheel 9 and the axis being parallel pulling device 10 of restricting.Card line wheel 9 moves in the plane parallel with discharge chambe 1 upper surface with hawser device 10.
As shown in Figure 3, shank 7 moves to lower limit position, now ties rope 3 and is positioned at above crochet hook 701, and owing to tying the tension force effect of rope 3, bundle rope 3 falls in the rope hose tool angle that shank 7 and crochet hook 701 formed, and now meets stay cord condition; Be wherein 0.35 ~ 0.5 according to the mechanical design handbook coefficient of friction checked between steel and plastics, can convert the angle of friction between crochet hook 701 and bundle rope 3 is 19.29 ° ~ 26.565 °, thus calculate the rope hose tool angle that formed of shank 7 and crochet hook 701 is 63.435 ° ~ 70.71 °.The rope hose tool angle that shank 7 and crochet hook 701 are formed is less than the friction that can overcome when calculating gained angle and tie rope 3, and therefore, often getting this rope hose tool angle is 50 ° ~ 60 °.
As shown in Figure 4, shank 7 moves to upper extreme position, now tie rope 3 by crochet hook 701 pull-up, be positioned at card line wheel 9 above, meet into knot condition in this position.
As shown in Figure 5, before being accomplished to next bale arrival preset length from a upper bale knotting, slide crank pin mechanism remains static always, now crank 5 conllinear overlapping with connecting rod 6, shank 7 is in upper extreme position, when bale reaches preset length and piston 101 antetheca arrives the rope hose tool hole 104 of discharge chambe 1, driving force is inputted by crank 5.
As shown in Figure 6, shank 7 is driven by crank 5, connecting rod 6 and moves downward in the fluting 105 of piston 101, and in the process, flexible bundle rope 3 will dodge the crochet hook 701 of rigidity, and shank 7 drops to lower limit position, now meets stay cord condition; Wherein for preventing shank 7 and bale 4 from bumping against, shank 7 moves in the fluting 105 of piston 101, therefore when tiing a knot, crochet hook 701 and bundle rope 3 are all in fluting 105.
As shown in Figure 7, shank 7 moves to upper extreme position by lower limit position in the fluting 105 of piston 101, now ties rope 3 tangent with knotter jaw 8, meets knotting condition, so that the bundle rope 3 taken thereon has been wound around knotting by knotter jaw 8; The groove that bundle rope 3 another side and card line are taken turns on 9 is tangent, is clamped by bundle rope 3 so that card line wheel 9 turns over certain angle.
Piston 101 is return, and the antetheca of piston 101 leaves the rope hose tool hole 104 of discharge chambe 1, by stalk feeding mouth 103 straw-feeding, to form next bale.
The operation principle with the tying device mechanism of straight line rope hose tool mechanism is: driving force is inputted by crank 5, through connecting rod 6, shank 7 transmission, realizes the linear reciprocating motion of crochet hook 701.Crank 5 is α with the angle of vertical direction, when α=0, and crank 5 conllinear overlapping with connecting rod 6, shank 7 is in upper extreme position; When α=180 °, crank 5 and the stretching conllinear of connecting rod 6, shank 7 is in lower limit position; When α moves to 180 ° from 0, shank 7 moves downward along the center line of guide rail 102, flexible bundle rope 3 will dodge rigidity crochet hook 701, until shank 7 arrives lower limit position, now tying rope 3 is positioned at above crochet hook 701, owing to tying the tension force effect of rope 3, bundle rope 3 falls in the rope hose tool angle that shank 7 and crochet hook 701 formed; When α moves to 360 ° from 180 °, bundle rope 3 is hooked from bale 4 lower end, bundle rope 3 jointly rises with shank 7 under crochet hook 701 retrains, when uphill process is close to lift end, be positioned at bale 4 top, also will be hooked by crochet hook 701 by the bundle rope 3 that card line wheel 9 blocks one end, until shank 7 moves to upper extreme position, now tie rope 3 tangent with knotter jaw 8, the groove that another side and card line are taken turns on 9 is tangent, meets knotting condition; Pull rope device 10 simultaneously and rotate clockwise 90 ° around fixing point D, bundle rope 3 below knotter jaw 8 has been pulled, bundle rope 3 is made to ride on knotter jaw 8, card line wheel 9 turns over certain angle counterclockwise around fixing point C simultaneously, bundle rope 3 is clamped, knotter jaw 8 to have turned around knotting around the bundle rope 3 taken thereon, pull rope device 10 to reset, with pusher rope mechanism (not shown), the knot accomplished fluently is recessed knotter jaw 8, bundle rope 3 cuts off by cutting knife, complete the knotting of a bale, stalk tying device enters next do action to start, and is formed in order to next bale.
Claims (7)
1. one kind has the tying device of straight line rope hose tool mechanism, comprise discharge chambe (1) and piston (101), it is inner that piston (101) is positioned at discharge chambe (1), the upper and lower surface of piston (101) is parallel with the upper and lower surface of discharge chambe (1) respectively, it is characterized in that:
Described device also comprises: guide rail (102), stalk feeding mouth (103), rope hose tool hole (104) and slide crank pin mechanism, wherein,
The antetheca that piston (101) contacts with bale has one slot (105), and fluting (105) runs through its upper and lower surface;
Guide rail (102) is positioned at discharge chambe (1) upper surface; Stalk feeding mouth (103) is positioned at the lower surface of discharge chambe (1); Discharge chambe (1) upper and lower surface is run through in rope hose tool hole (104), and the center line of rope hose tool hole (104) overlaps with the center line of guide rail (102);
Slide crank pin mechanism, comprise crank (5), connecting rod (6) and shank (7), this slide crank pin mechanism kinematic plane is parallel with bundle rope (3) the place plane encasing bale (4), crank (5) is rotationally connected with discharge chambe (1) top, and the other end and connecting rod (6) are rotationally connected; The other end and the shank (7) of connecting rod (6) are rotationally connected; Shank (7) end is fixedly connected with crochet hook (701); Crochet hook (701) place plane with encase bundle rope (3) the place plane orthogonal of bale (4), and shank (7) has distance e with tying to restrict between the plane of (3) place; The knotter frame being arranged in discharge chambe (1) top is provided with knotter jaw (8), card line wheel (9) and pulls rope device (10); Bundle rope (3) through the guide roller (2) being fixed on discharge chambe (1) below surround enter the bale (4) of discharge chambe (1), end is clamped in the groove of card line wheel (9).
2. there is the tying device of straight line rope hose tool mechanism as claimed in claim 1, it is characterized in that: the width of described fluting (105) is greater than the Breadth Maximum of crochet hook (701), the degree of depth of fluting (105) is the 1/3-1/2 of piston (101) along discharge chambe (1) length axially.
3. there is the tying device of straight line rope hose tool mechanism as claimed in claim 2, it is characterized in that: the width of described fluting (105) is 1.2 times of the Breadth Maximum of crochet hook (701).
4. have the tying device of straight line rope hose tool mechanism as claimed in claim 1, it is characterized in that: described distance e=1.5d ~ 3d, wherein d is shank (7) diameter.
5. have the tying device of straight line rope hose tool mechanism as claimed in claim 1, it is characterized in that: card line wheel (9) is fixed in knotter frame by its central point, card line wheel (9) rotates counterclockwise around its central point.
6. there is the tying device of straight line rope hose tool mechanism as claimed in claim 1, it is characterized in that: pull rope device (10) and be fixed in knotter frame by its end, card line wheel (9) and the axis being parallel pulling device (10) of restricting.
7. use the described tying device with straight line rope hose tool mechanism of one of claim 1-6 to carry out a method for bundling, it is characterized in that:
Described method comprises the steps:
Before being accomplished to next bale arrival preset length from a upper bale knotting, slide crank pin mechanism remains static always, now crank (5) and connecting rod (6) overlapping conllinear, shank (7) is in upper extreme position, now tie rope (3) by crochet hook (701) pull-up, be positioned at card line wheel (9) top, meet into knot condition in this position;
When bale reaches preset length and piston (101) antetheca arrives rope hose tool hole (104) of discharge chambe (1), driving force is inputted by crank (5);
Shank (7) is driven moved downward in the fluting (105) of piston (101) by crank (5), connecting rod (6), in the process, flexible bundle rope (3) will dodge the crochet hook (701) of rigidity;
Shank (7) drops to lower limit position, now tie rope (3) and be positioned at crochet hook (701) top, bundle rope (3) falls in the rope hose tool angle that shank (7) and crochet hook (701) formed, and meets stay cord condition;
Shank (7) moves to upper extreme position by lower limit position in the fluting (105) of piston (101), now tie rope (3) while tangent with knotter jaw (8), meet knotting condition, so that the bundle rope (3) taken thereon has been wound around knotting by knotter jaw (8); The groove that bundle rope (3) another side and card line are taken turns on (9) is tangent, so that card line wheel (9) turns over certain angle by bundle rope (3) clamping;
Piston (101) is return, and the antetheca of piston (101) leaves the rope hose tool hole (104) of discharge chambe (1), by stalk feeding mouth (103) straw-feeding, to form next bale.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410582023.8A CN104303723B (en) | 2014-10-27 | 2014-10-27 | There is tying device and the bundling method of straight line rope hose tool mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410582023.8A CN104303723B (en) | 2014-10-27 | 2014-10-27 | There is tying device and the bundling method of straight line rope hose tool mechanism |
Publications (2)
| Publication Number | Publication Date |
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| CN104303723A true CN104303723A (en) | 2015-01-28 |
| CN104303723B CN104303723B (en) | 2016-02-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410582023.8A Expired - Fee Related CN104303723B (en) | 2014-10-27 | 2014-10-27 | There is tying device and the bundling method of straight line rope hose tool mechanism |
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| CN (1) | CN104303723B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104620761A (en) * | 2015-02-13 | 2015-05-20 | 韩志玉 | Reed/crop straw harvesting bundler |
| CN109764763A (en) * | 2019-03-15 | 2019-05-17 | 浏阳市南大烟花制作有限公司 | A kind of ignition element assembly equipment for the class fireworks that rub |
| CN110539936A (en) * | 2018-11-05 | 2019-12-06 | 东北林业大学 | straw compression device |
| CN111011010A (en) * | 2019-12-25 | 2020-04-17 | 界首市宏利塑料有限公司 | Rope clamping mechanism for binding straw binding rope |
| CN113455175A (en) * | 2021-08-25 | 2021-10-01 | 潍坊种子谷农业科技发展有限公司 | Vegetable straw recovery device and vegetable straw recovery method |
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| CN201518587U (en) * | 2009-10-14 | 2010-07-07 | 郭继彦 | Coordinative bundling machine for wheat and rice combined harvester |
| CN203708863U (en) * | 2014-01-06 | 2014-07-16 | 福田雷沃国际重工股份有限公司 | Grain harvesting machinery supporting banding machine |
| CN203788716U (en) * | 2014-04-11 | 2014-08-27 | 四川农业大学 | Self-propelled press baler for cutting, picking up and bundling straw stalks |
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| CN110539936A (en) * | 2018-11-05 | 2019-12-06 | 东北林业大学 | straw compression device |
| CN109764763A (en) * | 2019-03-15 | 2019-05-17 | 浏阳市南大烟花制作有限公司 | A kind of ignition element assembly equipment for the class fireworks that rub |
| CN111011010A (en) * | 2019-12-25 | 2020-04-17 | 界首市宏利塑料有限公司 | Rope clamping mechanism for binding straw binding rope |
| CN113455175A (en) * | 2021-08-25 | 2021-10-01 | 潍坊种子谷农业科技发展有限公司 | Vegetable straw recovery device and vegetable straw recovery method |
| CN113455175B (en) * | 2021-08-25 | 2021-11-12 | 潍坊种子谷农业科技发展有限公司 | Vegetable straw recovery device |
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|---|---|
| CN104303723B (en) | 2016-02-03 |
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