CN104303378B - Plane commutator and the method for being installed to plane commutator on the axle of motor - Google Patents

Plane commutator and the method for being installed to plane commutator on the axle of motor Download PDF

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Publication number
CN104303378B
CN104303378B CN201380026976.XA CN201380026976A CN104303378B CN 104303378 B CN104303378 B CN 104303378B CN 201380026976 A CN201380026976 A CN 201380026976A CN 104303378 B CN104303378 B CN 104303378B
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CN
China
Prior art keywords
main body
contact
plane commutator
motor
commutator
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Expired - Fee Related
Application number
CN201380026976.XA
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Chinese (zh)
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CN104303378A (en
Inventor
B.蒙茨
U.施图克
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Robert Bosch GmbH
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Robert Bosch GmbH
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Publication date
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Publication of CN104303378A publication Critical patent/CN104303378A/en
Application granted granted Critical
Publication of CN104303378B publication Critical patent/CN104303378B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R39/00Rotary current collectors, distributors or interrupters
    • H01R39/02Details for dynamo electric machines
    • H01R39/04Commutators
    • H01R39/06Commutators other than with external cylindrical contact surface, e.g. flat commutators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/06Manufacture of commutators

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Motor Or Generator Current Collectors (AREA)

Abstract

The present invention relates to a kind of plane commutator(10), it carries contact chip spaced apart(20), the first main body that contact chip is formed in the material by being electrically insulated(12)In be arranged to, they have been axially formed flat brush operation face(21).By the plane commutator of the present invention(10)It is characterised by, the plane commutator(10)Made of with the material by being electrically insulated, band radially around and contact-segment spaced apart(16)The second main body(14), each of which contact-segment(16)Coil termination hook is all equipped in axial section(18), and wherein the first main body(12)The second main body is surrounded vertically(14)Coil termination hook(18).In addition the invention further relates to a kind of motor, especially direct current generator, it carries the plane commutator by the present invention(10), and the invention further relates to one kind to be used for plane commutator(10)It is installed to the axle of motor especially direct current generator(26)On method.

Description

Plane commutator and for plane commutator to be installed on the axle of motor Method
Technical field
The present invention relates to a kind of plane commutator of the type by independent claims and one kind to be used to change plane The method being installed to device on the axle of motor especially direct current generator.
Background technology
Plane commutator for motor is known to wide people.Therefore one kind is understood by the A1 of DE 10 2,006 046 666 Plane commutator, in the plane commutator, in order in edge side stabilisation hub body and in the end regions of hook side In and/or in the end regions of axially opposed contact-segment side be configured with some contact pin with along the circumferential direction widening.With this Mode prevents some parts of of contact pin when continuing to process plane commutator in the armature of motor to fracture or cut.This Outside, by the widening along the circumferential direction at least one axial end regions of contact pin, also achieve it is a kind of to plastics more For favourable fiber orientation, the solidness of this hub body to being preferably made up of plastics serves active influence.Because make By the use of the thermosetting plastics and/or the element of similar other reinforcings for preferably having glass fibre or glass marble as manufacturing wheel hub Main body, therefore the also material of contact pin, thus they based on the larger plastic quality in the section widened of contact pin It is uniformly distributed with the raising for helping the stabilisation and mechanical strength of hub body in that region.
In addition, it is widely known for by the A1 of DE 10 2,004 051 460 by coil termination hook hot pressing(Hot Staking heat connects Close)A kind of method and a kind of device on to the commutator of motor.Here, first electrode and corresponding coil termination hook electric contact Connect and be pressed on the contact chip of commutator.In addition, at least one second electrode is circumferentially in laterally quilt So set is attached to arranges on the contact chip of coil termination hook thereon so that electrode loads coil termination hook from both sides.
The content of the invention
Some contact chips spaced apart are carried by the plane commutator of the present invention, these contact chips are disposed such In the first main body made of the material by being electrically insulated so that they axially form a flat brush operation face, Compared to the plane commutator by prior art, be by the advantage of the plane commutator of the present invention, its structure height and Its external diameter is reduced.Therefore, have as the plane commutator of the present invention made of the material being electrically insulated, with radial direction ring Around and contact-segment spaced apart the second main body, wherein, each in contact-segment is equipped in axial section One coil termination hook, and wherein, the first main body surrounds the coil termination hook of the second main body vertically.Commutated by plane The two-piece construction of device and obtain another advantage is that, can be individually in band edge manufacture with sensitive and high-quality Brush runs first main body in face, it is thus possible to is effectively prevented from damaging caused by the armature installation process of motor.In addition, pin Consuming to the different carbonaceous amounts using contact chip is smaller.
Other advantages of the present invention are by the feature that illustrates in the dependent claims and by accompanying drawing and ensuing theory It is bright to draw.
Provide in an advantageous manner, the first and/or second main body respectively by the use of it is including a radial direction, be used as secure fit seat The axial region to work directly torsionally surrounds the axle of motor.Here, the first main body works as secure fit seat Axial region also serves as working relative to the sealing mechanism of axle simultaneously, wherein, the sealing mechanism of secure fit seat by and axle Interference fit or realized by additional O-ring.
In order to ensure electric current from the brush of motor by plane commutator up to winding, the contact chip of the first main body and the The contact-segment of two main bodys can be mutually electric by radial direction and/or axial connector bindiny mechanism respectively in a particularly advantageous manner Connection.Known soldering connection or the pressing of the consuming for contact chip and contact-segment contacting can be avoided by this way Process.In addition, when the first main body contact chip and the contact-segment coating of the second main body or non-coating and/or be equipped with one kind During surface texture, the one kind that can be electrically connected optimizes.
It is further advantageous that the first and second main bodys have a shape at least in the part of its contact site respectively The geometry that shape coordinates, this geometry work as the rotation preventing mechanism between the first and second main bodys.With this Mode avoids the undesirable rotation in the region of connector bindiny mechanism and therefore avoided in contact chip and contact-segment Between electrical contact interruption.In addition, the winding in motor is realized by the geometry of the form fit of the second main body Radial direction lockable mechanism during winding process.
Provided in another design of the present invention, the first main body has the ring of an axial direction on its excircle Groove, O-ring or filler can be loaded into the annular groove as sealing mechanism.
Finally, it is used to the plane commutator by the present invention being installed to motor especially direct current generator the present invention relates to a kind of Axle on method, this method has the following steps:
By in the second main body passage of plane commutator to axle;
At least one winding of motor and the coil termination hook connects of the contact-segment of the second main body are got up;
By the so passage of the first main body of plane commutator on axle so that the first main body axially surrounds the The coil termination hook of two main bodys.
Advantage compared with prior art in avoiding the electricity that heat is input to plane commutator in the present inventive method On brush operation face, the input of this heat may in thermal bonding process in winding with being produced during coil termination hook contacting.This It also avoid outside during contacting and armature be installed to the brush being likely to occur when on axle and run the impaired of face.In addition, Also can also be after the winding contacting of coil termination hook and direct current generator, according to the requirement to direct current generator, use connects The different carbonaceous amounts of contact.
Brief description of the drawings
The present invention is exemplarily hereinafter illustrated by accompanying drawing 1 to 4, wherein, identical reference shows have in figure The same part of identical working method.
In accompanying drawing:
Fig. 1 is the stereogram by the plane commutator of the present invention;
Fig. 2 is the profile by the plane commutator of the present invention;
Fig. 3 is the two width stereograms by the first main body of the plane commutator of the present invention(Fig. 3 a and 3b);And
Fig. 4 is the two width stereograms by the second main body of the plane commutator of the present invention(Fig. 4 a and 4b).
Embodiment
Fig. 1 shows the stereogram of the plane commutator 10 by the present invention of a motor not being shown specifically.But skill Art personnel are by known in the art, and this plane commutator where is reasonably arranged on an axle of motor and this Which kind of purpose individual plane commutator meets.Thus, should not have to further inquire into this work herein.
Especially consider a kind of direct current generator of the fuel pump for automobile as motor.But it is also contemplated that other for example exist Application in ventilation unit, window regulator, windscreen-wiper drive, chair regulator or the like.In addition, by the present invention's Plane commutator could be used that in the application outside generator or automobile.
It is two-piece type by Fig. 1 plane commutator 10 by the present invention and there is the first main body 12 and the second main body 14, the two main bodys are respectively by a kind of material of electric insulation, such as have the thermosetting plastics and/or class of glass fibre or glass marble As other reinforcings element form.First and second main bodys 12 or 14 are preferably made up of a kind of moulded plastic.May be used also in Fig. 1 To see, the second main body 14 have on the circumference outside it radially around and contact-segment 16 spaced apart, wherein, Each of contact-segment 16 is equipped with a coil termination hook 18 in axial section.In addition it can further be seen that the first main body 12 surround the coil termination hook 18 of the second main body 14 along the axial direction of plane commutator 10.Thus, it is possible to phase in an advantageous manner The external diameter of plane commutator had both been reduced to the common plane commutator by prior art or has reduced its structure height.This Outside, protective winding contacting is made it possible to for example when armature inserts motor not by the shadow of machinery by surrounding coil termination hook 18 Ring.
Fig. 2 shows a section of transverse cross sectional plane commutator 10.Again it can be seen that the first main body 12 and band The second main body 14 of coil termination hook 18 for having contact-segment 16 and being integrally connected with the contact-segment.It is right in the first main body 14 The spacing of the contact-segment 16 of the second main body 16 contact chip 20 spaced apart is answered to be arranged to brush operation radially around ground Face 21.The winding connected with coil termination hook 18 that contact chip 20 is used for the armature of motor is guided by corresponding in brush box Brush electric contact connect.Because these elements are that technical staff is known and they are in addition to the present invention without important Meaning, so should not have to show for clarity.
First main body 12 is torsionally surrounded by the use of axial region 22 including a radial direction, being worked as secure fit seat The axle 26 of motor.Additionally or alternatively, the second main body 14 can also have a corresponding axial region 24 to be used for torsionally It is connected with axle 26, wherein, axial region 22 and/or axial region 24 can work as the sealing mechanism relative to axle 26. This point is favourable especially in combination with fuel pump, and contact chip 20 and/or contact-segment 16 are due to rodent liquid in fuel pump And face impaired threat.But it can be washed away in liquid from surrounding in the other application of commutator, axle 26 is close with respect to commutator 10 Envelope is also likely to be favourable.Here, sealing mechanism can for example be implemented as not showing with the interference fit of axle 26 or by one The additional O-ring gone out is realized.
The contact-segment 16 of the main body 14 of contact chip 20 and second of first main body 12 can axially be existed by some respectively Two main bodys 12 and 14 connector bindiny mechanism 28 overlapping after splicing is electrically connected to each other.Alternately or supplement, can also examine Consider, connector bindiny mechanism 28 along plane commutator 10 radially extend and/or be configured to it is spring-loaded.With this side Formula can avoid the known soldering connection or pressing process of the consuming of the contacting for contact chip 20 and contact-segment 16.This Outside, when the coating of connector bindiny mechanism 28 of contact chip 20 or contact-segment 16 and/or when being equipped with a kind of surface texture, Ke Yida To the improvement of electric interface.But according to the material of contact chip 20(Typically carbon or graphite)And the material of contact-segment 16(Generally It is copper or copper alloy), it is also contemplated that the connector bindiny mechanism 28 without coating.
In order to avoid the first main body 12 rotates unintentionally relative to the second main body 14 and therefore in contact chip 20 and contact-segment Electrical connection between 16 is interrupted, and the first and second main bodys 12 or 14 have one respectively at least on the subregion of their contact site The geometry 30 of kind form fit, it is used for anti-rotation.The geometry 30 of the form fit of second main body 14 in this as Radial direction lockable mechanism during the winding process of the winding of motor works.
For further sealing plane type commutator 10, set on the excircle of the first main body 12 one radially around The annular groove 32 of axial direction, such as unshowned O-ring or packing material can be loaded into the annular groove.
In figures 3 and 4 respectively in different three-dimensional views(Fig. 3 a, 3b;4a、4b)In show the first master apart from each other The main body 14 of body 12 and second.The band connector bindiny mechanism 28 of contact chip 20 can be seen well in fig 3b and matched somebody with somebody as fixation The arrangement of the structure of the inside of the first main body 12 of the axial region 22 that seat works and the contact-segment 16 of the second main body 14 is closed, The geometry 30 of the form fit of second main body and the axial region 24 that works as secure fit seat are in figs 4 a and 4b Show.
By the present invention for the method that plane commutator 10 is installed on the axle 26 of motor to be had into the following steps:
Second main body 14 of plane commutator 10 is elapsed on axle 26;
At least one winding of motor and the coil termination hook 18 of the contact-segment 16 of the second main body 14 are connected; And
By in the first main body 12 of plane commutator 10 so passage to axle 26 so that the first main body 12 is along axle To the coil termination hook 18 for surrounding the second main body 14.
Advantage compared with prior art in avoiding heat and be input to plane commutator 10 in the present inventive method On brush operation face 21, the input of this heat may in thermal bonding process in winding with being produced during coil termination 18 contacting of hook It is raw.In addition, it can also also be wanted after the winding contacting of coil termination hook 18 and direct current generator according to direct current generator Ask and use the different carbonaceous amounts of contact chip.
Finally it is noted that shown embodiment be both not limited to Fig. 1 to 4 be also not limited to contact chip 20 One main body 12, the form shown there and their size of the second main body 14 with contact-segment 16.Annular groove 32 Accurate construction is also only exemplary and is not restricted.

Claims (13)

1. plane commutator(10), there is contact chip spaced apart(20), the contact chip is in the material by being electrically insulated The first main body formed(12)In be arranged to, they have been axially formed flat brush operation face(21), it is characterised in that institute State plane commutator(10)Made of with the material by being electrically insulated, with radially around and contact-segment spaced apart (16)The second main body(14), wherein the contact-segment(16)In each contact-segment winding is equipped in axial section Terminal hook(18), and wherein described first main body(12)Second main body is surrounded vertically(14)Coil termination hook (18), wherein described first and/or second main body(12、14)Respectively by the use of it is including radial direction, act as secure fit seat Axial region(22、24)Directly by the axle of motor(26)Torsionally surround, wherein first main body(12)Conduct consolidate Determine the axial region that matching seat works(22)Also serve as simultaneously relative to the axle(26)Sealing mechanism work, wherein institute State coil termination hook(18)It is arranged on second main body(14)Lateral surface on, wherein first main body(12)Radially exist State coil termination hook in external lid residence(18).
2. the plane commutator as described in claim 1(10), it is characterised in that the sealing mechanism of the secure fit seat leads to Cross and the axle(26)Interference fit or realized by additional O-ring.
3. the plane commutator as described in claim 1 or 2(10), it is characterised in that first main body(12)Contact Piece(20)With second main body(14)Contact-segment(16)Radial direction and/or axial connector bindiny mechanism can be passed through respectively (28)It is electrically connected to each other.
4. the plane commutator as described in claim 3(10), it is characterised in that first main body(12)Contact chip (20)With second main body(14)Contact-segment(16)Coating or not coating and/or it is equipped with surface texture.
5. the plane commutator as described in claim 1 or 2(10), it is characterised in that described first and second main body (12、14)There is the geometry of form fit at least on the subregion of their contact site respectively(30), the geometry knot Structure is as described first and second main body(12、14)Between rotation preventing mechanism work.
6. the plane commutator as described in claim 5(10), it is characterised in that second main body(14)The shape The geometry of cooperation(30)Worked as the radial direction lockable mechanism during the winding process of the winding of motor.
7. the plane commutator as described in claim 6(10), it is characterised in that the motor is direct current generator.
8. the plane commutator as described in claim 1 or 2(10), it is characterised in that first main body(12)Outside it There is the annular groove of axial direction on circumference(32).
9. the plane commutator as described in claim 8(10), it is characterised in that O-ring or filler can be used as sealing mechanism It is loaded into the axial annular groove(32)In.
10. motor, it is with the plane commutator as described in any one of preceding claims(10).
11. the motor as described in claim 10, it is characterised in that the motor is direct current generator.
12. it is used for the plane commutator as any one of claim 1 to 9(10)It is installed to the axle of motor(26)On Method, there are the following steps:
By the plane commutator(10)The second main body(14)Elapse the axle(26)On;
By at least one winding of the motor and second main body(14)Contact-segment(16)Coil termination hook(18) Connect;
By the plane commutator(10)The first main body(12)Elapse the axle(26)On so that first main body (12)Axially surround second main body(14)Coil termination hook(18).
13. the method as described in claim 12, it is characterised in that the motor is direct current generator.
CN201380026976.XA 2012-05-25 2013-04-24 Plane commutator and the method for being installed to plane commutator on the axle of motor Expired - Fee Related CN104303378B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102012010251.8 2012-05-25
DE102012010251A DE102012010251A1 (en) 2012-05-25 2012-05-25 Plankommutator and method for mounting a flat commutator on a shaft of an electric machine
PCT/EP2013/058432 WO2013174596A1 (en) 2012-05-25 2013-04-24 Flat commutator and method for mounting a flat commutator onto a shaft of an electrical machine

Publications (2)

Publication Number Publication Date
CN104303378A CN104303378A (en) 2015-01-21
CN104303378B true CN104303378B (en) 2018-02-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201380026976.XA Expired - Fee Related CN104303378B (en) 2012-05-25 2013-04-24 Plane commutator and the method for being installed to plane commutator on the axle of motor

Country Status (4)

Country Link
EP (1) EP2856578B1 (en)
CN (1) CN104303378B (en)
DE (1) DE102012010251A1 (en)
WO (1) WO2013174596A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006046666A1 (en) * 2006-09-29 2008-04-03 Robert Bosch Gmbh Flat commutator for e.g. electrical machine, has bar widened in circumferential direction when axially viewed from brush running surface in direction of connection hook and/or viewed from connection hook in direction of running surface
CN101167220A (en) * 2005-06-16 2008-04-23 考特及布克斯有限公司 Flat commutator and method for producing a flat commutator
CN101490912A (en) * 2006-05-10 2009-07-22 科莱克特集团公司 Commutator rotor of an electrical machine and procedure for its manufacture

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004003146B4 (en) * 2003-01-22 2023-08-24 Aisan Kogyo Kabushiki Kaisha Motor, fuel pump, commutator and method of making a commutator
DE102004051460A1 (en) 2004-10-22 2006-04-27 Robert Bosch Gmbh Method and device for hot pressing hooks on commutators

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101167220A (en) * 2005-06-16 2008-04-23 考特及布克斯有限公司 Flat commutator and method for producing a flat commutator
CN101490912A (en) * 2006-05-10 2009-07-22 科莱克特集团公司 Commutator rotor of an electrical machine and procedure for its manufacture
DE102006046666A1 (en) * 2006-09-29 2008-04-03 Robert Bosch Gmbh Flat commutator for e.g. electrical machine, has bar widened in circumferential direction when axially viewed from brush running surface in direction of connection hook and/or viewed from connection hook in direction of running surface

Also Published As

Publication number Publication date
WO2013174596A1 (en) 2013-11-28
CN104303378A (en) 2015-01-21
EP2856578A1 (en) 2015-04-08
EP2856578B1 (en) 2018-02-21
DE102012010251A1 (en) 2013-11-28

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