CN104299773A - High-low-voltage coil winding equipment for vertical roll-core transformer - Google Patents

High-low-voltage coil winding equipment for vertical roll-core transformer Download PDF

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Publication number
CN104299773A
CN104299773A CN201410612110.3A CN201410612110A CN104299773A CN 104299773 A CN104299773 A CN 104299773A CN 201410612110 A CN201410612110 A CN 201410612110A CN 104299773 A CN104299773 A CN 104299773A
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CN
China
Prior art keywords
main shaft
spool main
voltage coil
uncoiling
low
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410612110.3A
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Chinese (zh)
Inventor
魏建
彭小波
陈杰
安立群
潘涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TEBIAN ELECTRICAL TRANSFORMERS CO Ltd TIANJIN CITY
Original Assignee
TEBIAN ELECTRICAL TRANSFORMERS CO Ltd TIANJIN CITY
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TEBIAN ELECTRICAL TRANSFORMERS CO Ltd TIANJIN CITY filed Critical TEBIAN ELECTRICAL TRANSFORMERS CO Ltd TIANJIN CITY
Priority to CN201410612110.3A priority Critical patent/CN104299773A/en
Publication of CN104299773A publication Critical patent/CN104299773A/en
Pending legal-status Critical Current

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Abstract

The invention discloses high-low-voltage coil winding equipment for a vertical roll-core transformer. The equipment comprises a base, an interlayer insulation mechanism, an end insulation bracket, a welding mechanism and an expansion mechanism, and is characterized in that a first uncoiling mechanism and a second uncoiling mechanism for feeding foils, a reel main shaft provided with a roll-core clamping tool, and a motor for driving the reel main shaft are mounted on the base, a first conveying mechanism is mounted between the first uncoiling mechanism and the reel main shaft, and a second conveying mechanism is mounted between the second uncoiling mechanism and the reel main shaft; a pay-off rack for feeding wires is also mounted on the base; the roll-core clamping tool comprises a mounting seat fixedly connected with the reel main shaft, three arm brackets are arranged on the mounting seat and diverged by taking the reel main shaft as a central shaft, and the included angle between the every two arm brackets is 120 degrees. The equipment has the characteristic that the winding efficiency is improved.

Description

A kind of high-voltage coil and low-voltage coil coiling winding apparatus altogether of vertical roll appendiron core transformer
Technical field
The present invention relates to transformer technology field, particularly relate to a kind of high-voltage coil and low-voltage coil coiling winding apparatus altogether of vertical roll appendiron core transformer.
Background technology
At present, in the operation of vertical roll appendiron core transformer coil winding, low voltage foil winding and high-tension winding operate respectively on two equipment, first carry out low voltage foil winding, pull down line bag, after logistics turnover, carry out high-tension winding, the shortcoming of such existence is: 1) the logistics turnaround time is longer, and mounting and dismounting lines bag is wasted time and energy; 2) two equipment cost costs are higher; 3) floor space is larger.
Summary of the invention
The technical problem to be solved in the present invention is: how to realize the low voltage foil winding of vertical roll iron core and high-tension winding to concentrate on an equipment, and then overcome the above-mentioned defect of conventional art.
The technical scheme that the present invention takes for the technical problem existed in solution known technology is:
A high-voltage coil and low-voltage coil coiling winding apparatus altogether for vertical roll appendiron core transformer, comprises pedestal, layer insulation mechanism, end insulating support, welding mechanism and tension mechanism; It is characterized in that: described pedestal is provided with the first uncoiling mechanism of foil material loading and the second uncoiling mechanism, volume iron core is installed is installed the spool main shaft of frock and the motor that drives described spool main shaft to rotate, wherein: between described first uncoiling mechanism and spool main shaft, the first feed mechanism is installed, between described second uncoiling mechanism and spool main shaft, the second feed mechanism is installed; Described pedestal is also provided with the pay off rack of wire rod material loading; The described volume iron core frock that is installed comprises the mount pad be fixedly connected with spool main shaft, and described mount pad is provided with three jibs, and above-mentioned three jibs axle centered by spool main shaft becomes divergent structure, and each other in 120 degree of angles between three jibs.
Further: the first deviation correcting device is installed between the first feed mechanism and spool main shaft; Second deviation correcting device is installed between the second feed mechanism and spool main shaft.
The advantage that the present invention has and good effect are:
By adopting technique scheme, the low voltage foil winding of vertical roll iron core and high-tension winding concentrate on an equipment by the present invention, therefore in the process of coiling, no longer need logistics transfer semi-finished product coil, directly can realize high-low pressure coiling on same equipment, substantially increase labor productivity; Meanwhile, owing to decreasing the carrying of logistics, therefore, it is possible to avoid the phenomenon of colliding with, misplacing produced in the process of carrying to occur, ensure that the precision problem of low voltage foil winding and high-tension winding.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is local structural graph of the present invention, is mainly used in showing volume iron core and is installed the structure of frock;
Fig. 3 is local structural graph of the present invention, is mainly used in the structure showing pay off rack.
Wherein: 1, spool main shaft; 2, roll up iron core to be installed frock; 3, the first uncoiling mechanism; 4, the second uncoiling mechanism; 5, the first feed mechanism; 6, the second feed mechanism; 7, layer insulation mechanism; 8, insulating support is held; 9, welding mechanism; 10, the first deviation correcting device; 11, the second deviation correcting device; 12, operating desk; 13, tension mechanism; 14, pay off rack; 15, motor.
Embodiment
For summary of the invention of the present invention, Characteristic can be understood further, hereby exemplify following examples, and coordinate accompanying drawing to be described in detail as follows:
Refer to Fig. 1, Fig. 2 and Fig. 3, a kind of high-voltage coil and low-voltage coil coiling winding apparatus altogether of vertical roll appendiron core transformer, comprises pedestal, layer insulation mechanism 7, end insulating support 8, welding mechanism 9 and tension mechanism 13; Pedestal is a horizontal flat board, and described flat board is provided with the support for fixing multiple parts; Layer insulation mechanism 7, is mainly used in the paper feeding operation of layer insulation during coiling low voltage foil winding coil; End insulating support 8, is mainly used in the paper feeding operation of overhang insulation during coiling low voltage foil winding coil; Welding mechanism 9, is mainly used in welding of low voltage foil winding coil outlet row and foil; Tension mechanism 13, is used in coiling low-voltage coil winding process, is compressed by foil, plays the effect ensureing coiling size.Because layer insulation mechanism 7, end insulating support 8, welding mechanism 9 and tension mechanism 13 are prior art, therefore too much repeating is not done to its structure herein; Below in conjunction with Figure of description, inventive point of the present invention is described in detail:
In order to realize low voltage foil winding and high-tension winding being concentrated on an equipment, this specific embodiment adopts following technical characteristic: described pedestal is provided with the first uncoiling mechanism 3 of foil material loading and the second uncoiling mechanism 4, is provided with volume iron core and is installed the spool main shaft 1 of frock 2 and the motor 15 that drives described spool main shaft 1 to rotate, wherein: between described first uncoiling mechanism 3 and spool main shaft 1, first feed mechanism 5 is installed, between described second uncoiling mechanism 4 and spool main shaft 1, second feed mechanism 6 is installed; Described pedestal is also provided with the pay off rack 14 of wire rod material loading; The described volume iron core frock 2 that is installed comprises the mount pad be fixedly connected with spool main shaft, and described mount pad is provided with three jibs, and above-mentioned three jibs axle centered by spool main shaft becomes divergent structure, and each other in 120 degree of angles between three jibs.Above-mentioned three jibs are used for fixing three stem stems of iron core, and this frock installs leading screw additional and possesses horizontal and vertical length regulation function simultaneously, can carry out adjustable range, play locking effect according to volume core dimensions.Concrete structure is: each jib comprises a leading screw be fixedly connected with mount pad, and realizes the arm body of lengthwise movement along described leading screw.Described mount pad is connected with pedestal by montant, and said base is provided with the leading screw for montant transverse movement.
Further: the first deviation correcting device 10 is installed between the first feed mechanism 5 and spool main shaft 1; Second deviation correcting device 11 is installed between the second feed mechanism 6 and spool main shaft 1.
The specific works process of above-mentioned specific embodiment is:
First, by mechanical grip mode, the volume iron core that volume iron core is installed on equipment spool main shaft 1 is installed in frock 2.
Concrete mode is that the jib that is installed in frock 2 of volume iron core is by horizontal leading screw, horizontal clamping distance is regulated according to volume iron core height, play horizontal locking effect, the baffle plate that is installed in the frock that is installed 2 passes through longitudinal leadscrew, regulate longitudinal clamping distance according to volume iron core diameter size, play longitudinal locking effect.
Subsequently, during coiling low pressure foil, by foil respectively material loading to the first uncoiling mechanism 3 and the second uncoiling mechanism 4, control the first feed mechanism 5 by operating desk 12 and foil is delivered to spool main shaft 1 place by the second feed mechanism 6; In winding process, adding of insulating material is realized by end insulating support 8 and layer insulation mechanism 7, and the correction alignment of double-deck foil is carried out by the first deviation correcting device 10 and the second deviation correcting device 11, compress foil by auxiliary tension mechanism 13 after coiling terminates, and by welding mechanism 9, foil is welded with lead.
Afterwards, during coiling high-tension wire, by bobbin material loading on pay off rack 14, then wire rod is directly carried out coiling on winding main shaft 1.Winding main shaft 1 rotarily drives pay off rack 14 and rotates subsequently, thus coiling is transferred on winding main shaft 1 from pay off rack 14.
Finally, the switching of the switching of foil and wire rod coiling and low-voltage coil and high-tension coil coiling, all carry out practical function conversion by operating desk 12, after the coiling of a certain phase high-voltage coil and low-voltage coil, motor 15 is controlled to realize pinion rotation by operating desk 12, because gear and the volume iron core frock 2 that is installed are locked in advance, therefore volume iron core can be driven to rotate, carry out the coiling of next phase coil.
Above embodiments of the invention have been described in detail, but described content being only preferred embodiment of the present invention, can not being considered to for limiting practical range of the present invention.All equalizations done according to the present patent application scope change and improve, and all should still belong within patent covering scope of the present invention.

Claims (2)

1. the high-voltage coil and low-voltage coil of a vertical roll appendiron core transformer coiling winding apparatus altogether, comprises pedestal, layer insulation mechanism, end insulating support, welding mechanism and tension mechanism; It is characterized in that: described pedestal is provided with the first uncoiling mechanism of foil material loading and the second uncoiling mechanism, volume iron core is installed is installed the spool main shaft of frock and the motor that drives described spool main shaft to rotate, wherein: between described first uncoiling mechanism and spool main shaft, the first feed mechanism is installed, between described second uncoiling mechanism and spool main shaft, the second feed mechanism is installed; Described pedestal is also provided with the pay off rack of wire rod material loading; The described volume iron core frock that is installed comprises the mount pad be fixedly connected with spool main shaft, and described mount pad is provided with three jibs, and above-mentioned three jibs axle centered by spool main shaft becomes divergent structure, and each other in 120 degree of angles between three jibs.
2. the high-voltage coil and low-voltage coil of vertical roll appendiron core transformer is total to coiling winding apparatus according to claim 1, it is characterized in that: between the first feed mechanism and spool main shaft, be provided with the first deviation correcting device; Second deviation correcting device is installed between the second feed mechanism and spool main shaft.
CN201410612110.3A 2014-11-03 2014-11-03 High-low-voltage coil winding equipment for vertical roll-core transformer Pending CN104299773A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410612110.3A CN104299773A (en) 2014-11-03 2014-11-03 High-low-voltage coil winding equipment for vertical roll-core transformer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410612110.3A CN104299773A (en) 2014-11-03 2014-11-03 High-low-voltage coil winding equipment for vertical roll-core transformer

Publications (1)

Publication Number Publication Date
CN104299773A true CN104299773A (en) 2015-01-21

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110164684A (en) * 2019-07-11 2019-08-23 孟永剑 Single-phase feeder voltage regulator coil anchoring
CN112349511A (en) * 2019-08-06 2021-02-09 湖南塞凡电气科技有限公司 Transformer high-voltage and low-voltage winding processing device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05234742A (en) * 1992-02-24 1993-09-10 Mitsubishi Heavy Ind Ltd Winding machine for superconducting coil
CN101683776A (en) * 2008-09-23 2010-03-31 瞿祖根 Full-automatic wrapping machine
CN201655544U (en) * 2010-04-21 2010-11-24 上海通力电工设备厂 Foil-type coil winding machine
CN201829343U (en) * 2010-07-23 2011-05-11 广东海鸿变压器有限公司 Foil winding machine of three-dimensional reel iron core transformer
CN102385983A (en) * 2010-09-03 2012-03-21 上海祯驰电气设备有限公司 Foil type winding machine wound with two-layer coils
CN103617885A (en) * 2013-12-20 2014-03-05 广东新昇电业科技股份有限公司 Foil winding machine
CN204230038U (en) * 2014-11-03 2015-03-25 天津市特变电工变压器有限公司 A kind of high-voltage coil and low-voltage coil coiling winding apparatus altogether of vertical roll appendiron core transformer

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05234742A (en) * 1992-02-24 1993-09-10 Mitsubishi Heavy Ind Ltd Winding machine for superconducting coil
CN101683776A (en) * 2008-09-23 2010-03-31 瞿祖根 Full-automatic wrapping machine
CN201655544U (en) * 2010-04-21 2010-11-24 上海通力电工设备厂 Foil-type coil winding machine
CN201829343U (en) * 2010-07-23 2011-05-11 广东海鸿变压器有限公司 Foil winding machine of three-dimensional reel iron core transformer
CN102385983A (en) * 2010-09-03 2012-03-21 上海祯驰电气设备有限公司 Foil type winding machine wound with two-layer coils
CN103617885A (en) * 2013-12-20 2014-03-05 广东新昇电业科技股份有限公司 Foil winding machine
CN204230038U (en) * 2014-11-03 2015-03-25 天津市特变电工变压器有限公司 A kind of high-voltage coil and low-voltage coil coiling winding apparatus altogether of vertical roll appendiron core transformer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110164684A (en) * 2019-07-11 2019-08-23 孟永剑 Single-phase feeder voltage regulator coil anchoring
CN112349511A (en) * 2019-08-06 2021-02-09 湖南塞凡电气科技有限公司 Transformer high-voltage and low-voltage winding processing device

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Application publication date: 20150121

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