CN104297077B - Method for testing safety belt tension - Google Patents
Method for testing safety belt tension Download PDFInfo
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- CN104297077B CN104297077B CN201410628384.1A CN201410628384A CN104297077B CN 104297077 B CN104297077 B CN 104297077B CN 201410628384 A CN201410628384 A CN 201410628384A CN 104297077 B CN104297077 B CN 104297077B
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Abstract
The invention relates to a tension detector, in particular to a safety belt tension detector and a safety belt tension detecting method. The safety belt tension detector is characterized by comprising a tester main body (1) and a suspension rope (2), wherein buckle rings are arranged at the two ends of the suspension rope (2); a length adjuster (21) is arranged at the middle part of the suspension rope (2); one of the buckle ring bypasses a fixture and is buckled on the length adjuster (21); pull rings are arranged at the two ends of the tester main body (1); the other buckle ring on the suspension rope (2) is connected with one of the pull rings of the tester main body (1); the other pull ring of the tester main body (1) is connected with a to-be-tested safety belt (3). An impact test result is judged on the basis of quantitative indexes, and an ineffective safety belt impact test can be avoided; the impact test result is prompted in various modes, and test records are formed by reading an electronic tag on the to-be-tested safety belt; threshold gears can be adaptively set; due to the fact that a tester is not influenced by a strongly electric field, the safety belt tension detector can be widely applied to power transmission lines of various voltage classes.
Description
Technical field
The present invention relates to a kind of pull force calculation instrument, and in particular to a kind of belt force detector and its detection method.
Background technology
During high-rise working including including electric line livewire work, the safety problem of operating personnel is most to be worth
The key problem that must pay attention to.Wherein, protect the security tool of high-rise working personnel --- it is crucial that whether seat belt is sufficiently tight.
It is all in 2 meters of height of fall datum level and the above, be possible to the operation that eminence is carried out fallen, referred to as high-rise working.According to《Electricity
Power safety work order（Power line portion）》The regulation of GB26859-2011, high-rise working should use of seat belts.In order to ensure
Every high-rise working personnel's personal safety, before seat belt use, first should visually inspect to seat belt outward appearance, and scene
Impact test is carried out, whether seat belt is checked in serviceable condition, if can bear enough loads.In traditional safety
In band impact test, operating personnel is often lack of standardization because of operational motion, or performs a task perfunctorily because safety consciousness is not strong, due to not having
There is quantizating index to be used as to judge that done impact test is possible to be not reaching to expected standard, so as to leave potential safety hazard.At present,
Home and abroad there is no the equipment application for solving this present situation.
Traditional seat belt impact test, mainly is carried out pulling to complete to seat belt by operating personnel, its operating procedure
It is as follows：Operating personnel correctly dresses seat belt, by the enclosing belt of seat belt（Its fastener end）Bypass tower material of iron tower or concrete rod body
Appropriate location；Safe provided with fastener is fixedly secured on the clasp of seat belt；Operating personnel stands into bow step, firmly backward,
Pull three times and more than；Pulling process is experienced by operating personnel, judges that seat belt is qualified, then terminate impact test；To dual fail-safe
The impact test method of the standby safety rope of seat belt is ibid.
Which be can be seen that from above-mentioned traditional seat belt impact test step to have the disadvantages that：
（1）Because operating personnel's operational motion is lack of standardization, or because its safety consciousness does not cause by force to perform a task perfunctorily, seat belt punching
Hit test to be possible to not reach expected purpose；
（2）During impact test, no quantizating index is used as to judge, more not intuitively carrying to Impulse Test Result
Show, whether qualified be completely dependent on operating personnel's subjective judgment seat belt impact test.
The content of the invention
It is an object of the invention to provide a kind of belt force detector and its detection method, solve existing seat belt
The method of testing of pulling force is lack of standardization, inaccurate, because personal supervisor's factor causes test result to there is maximum error.
To solve above-mentioned technical problem, the present invention is employed the following technical solutions：
A kind of belt force detector, including tester main body and suspension strop, the two ends of the suspension strop are provided with clasp,
And middle part is provided with length adjuster, one of clasp bypasses fixture and is buckled on length adjuster, the tester main body
Two ends are provided with draw ring, and on suspension strop, another clasp is connected with a draw ring of tester main body, tester main body it is another
Individual draw ring is connected with seat belt to be measured；
The tester main body includes microprocessor module, measurement module, supply module, reminding module, threshold value setting mould
Block, memory module, radio frequency read module and transport module, the measurement module are made up of resistance strain type sensor, and resistance should
Variant sensor is connected with microprocessor module by AD sample circuits, the supply module by charge-discharge control circuit and
Microprocessor module is connected, and the reminding module includes speaker, alarm lamp and display panel module, speaker, alarm lamp and
Display panel module is connected with microprocessor module by sound and light alarm control circuit, and the microprocessor module is adopted by AD
Sample circuit is connected with transport module, memory module, and transport module is connected with external record terminal by wired or wireless way.
Further technical scheme is that the suspension strop overall length is 1.1m, and two ends are provided with clasp.
Further technical scheme is that the tester main body is arranged on waterproof and dampproof engineering plastics inside the shell.
A kind of method that belt force detector tests belt force, comprises the following steps：
One end of suspension strop is bypassed periphery the fixture of enough test spaces, and the clasp of the one end is held in outstanding
On length adjuster in the middle part of lanyard；
Clasp on the other end of suspension strop is connected with a draw ring of tester main body；
After operating personnel correctly dresses seat belt to be measured, by another draw ring phase of the bracelet of seat belt and tester main body
Even；
The supply module for opening tester main body is powered, and opens working condition, to the threshold value setting mould in tester main body
Qualified pulling force parameter in block is preset；
Radio frequency read module reads seat belt coding to be measured；
Operating personnel stands into bow step, is firmly moved rearwards by, and applies the power that reversely pulls to seat belt with the weight of body；
When operating personnel applies pulling force to seat belt, resistance strain type sensor transmits increased resistance value to microprocessor
Device module, the qualified pulling force parameter that microprocessor module is set according to threshold value setting module judge that resistance strain type sensor is
It is no to be pullled by qualified pulling force, if it is decided that after suffered pulling force exceedes default qualified pulling force, microprocessor module control prompting
Speaker in module sends that sound, alarm lamp flash and/or display panel module is pointed out, and represents the seat belt to be measured
It is qualified；
Increased resistance value is converted into electric signal transmission to memory module by AD sample circuits by microprocessor mould, stores mould
Block records the result that the seat belt coding to be measured and microprocessor module of radio frequency read module record storage judge simultaneously, transmits mould
The result that seat belt to be measured coding and microprocessor module judge is transferred to external record end by wired or wireless way by block
End, completes test.
Compared with prior art, the invention has the beneficial effects as follows：
The present invention differentiates Impulse Test Result based on quantizating index, can avoid invalid seat belt impact test；Due to adopting
With the underslung design of buckle, tower material of iron tower structure is not destroyed, do not affect the outward appearance globality of steel tower and concrete bar, do not affect operation
Personnel activity；Impulse Test Result, including sound, light, LCD screen are pointed out using various ways；With the addition of radio frequency and read mould
Block, can read the electronic tag on seat belt to be tested, and the safe tape recording read is preserved, and be formed test note
Record；Wireless and wire transmission module is with the addition of, the test record for preserving can be passed through wireless and wired side inside tester
Formula is derived；In detector, software program can adaptive given threshold gear；Systems soft ware can be transmitted according to the setting of RFID models
Agreement, using convenient flexible；As tester is not affected by highfield, each electric pressure transmission of electricity is can be widely applied to
Circuit.
Description of the drawings
Fig. 1 is the tester agent structure block diagram of belt force detector one embodiment of the present invention.
Fig. 2 is resistance strain type sensor structural representation in a kind of belt force detector one embodiment of the invention
Figure.
Fig. 3 is a kind of suspension strop schematic diagram of belt force detector one embodiment of the invention.
Fig. 4 and Fig. 5 are a kind of two test mode schematic diagrams of the method for the safe pulling force of test of the present invention.
Fig. 6 is process chart of the tester main body to value of thrust in a kind of method for testing safe pulling force.
Fig. 7 be a kind of safe pulling force of test method in tester main body process chart that seat belt is encoded.
In figure：1 is tester main body, and 2 is suspension strop, and 21 is length adjuster, and 3 is seat belt to be measured.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, it is below in conjunction with drawings and Examples, right
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only to explain the present invention, and
It is not used in the restriction present invention.
Fig. 1-Fig. 3 shows a kind of one embodiment of belt force detector of the invention：Understand with reference to Fig. 4 and Fig. 5,
A kind of belt force detector, including tester main body 1 and suspension strop 2, the two ends of the suspension strop 2 are provided with clasp, and in
Portion is provided with length adjuster 21, and one of clasp bypasses fixture and is buckled on length adjuster 21, the tester main body 1
Two ends are provided with draw ring, and on suspension strop 2, another clasp is connected with a draw ring of tester main body 1, tester main body 1 it is another
One draw ring is connected with seat belt to be measured 3；
The tester main body 1 includes microprocessor module, measurement module, supply module, reminding module, threshold value setting mould
Block, memory module, radio frequency read module and transport module, the measurement module are made up of resistance strain type sensor, and resistance should
Variant sensor is connected with microprocessor module by AD sample circuits, the supply module by charge-discharge control circuit and
Microprocessor module is connected, and the reminding module includes speaker, alarm lamp and display panel module, speaker, alarm lamp and
Display panel module is connected with microprocessor module by sound and light alarm control circuit, and the microprocessor module is adopted by AD
Sample circuit is connected with transport module, memory module, and transport module is connected with external record terminal by wired or wireless way.
According to an a kind of preferred embodiment of belt force detector of the invention, the suspension strop is always about 1.1m,
Two ends are provided with clasp.
According to a kind of another preferred embodiment of belt force detector of the invention, the tester main body 1 is installed
In waterproof and dampproof engineering plastics inside the shell.
Fig. 4-Fig. 7 shows a kind of one embodiment of the method for the safe pulling force of test of the present invention：A kind of belt force
The method that detector tests belt force, comprises the following steps：
One end of suspension strop 2 is bypassed periphery the fixture of enough test spaces, and the clasp of the one end is held in
On length adjuster 21 in the middle part of suspension strop 2；
Clasp on the other end of suspension strop 2 is connected with a draw ring of tester main body；
After operating personnel correctly dresses seat belt to be measured, by another draw ring phase of the bracelet of seat belt and tester main body
Even；
The supply module for opening tester main body is powered, and opens working condition, to the threshold value setting mould in tester main body
Qualified pulling force parameter in block is preset；
Radio frequency read module reads seat belt coding to be measured；
Operating personnel stands into bow step, is firmly moved rearwards by, and applies the power that reversely pulls to seat belt with the weight of body；
When operating personnel applies pulling force to seat belt, resistance strain type sensor transmits increased resistance value to microprocessor
Device module, the qualified pulling force parameter that microprocessor module is set according to threshold value setting module judge that resistance strain type sensor is
It is no to be pullled by qualified pulling force, if it is decided that after suffered pulling force exceedes default qualified pulling force, microprocessor module control prompting
Speaker in module sends that sound, alarm lamp flash and/or display panel module is pointed out, and represents the seat belt to be measured
It is qualified；
Increased resistance value is converted into electric signal transmission to memory module by AD sample circuits by microprocessor mould, stores mould
Block records the result that the seat belt coding to be measured and microprocessor module of radio frequency read module record storage judge simultaneously, transmits mould
The result that seat belt to be measured coding and microprocessor module judge is transferred to external record end by wired or wireless way by block
End, completes test.
Fig. 6 also show an a kind of specific embodiment of the method for the safe pulling force of test of the present invention：Detection is stirred first
Instrument body exterior toggle switch, selects threshold value gear, and detector body interior selects setting threshold by the judgement to low and high level
Value, by measured value of thrust signal transmission to microprocessor, is write by software code, input signal is carried out A/D conversions,
And fixed address location is stored in, this address unit corresponds to the memory space of EEPROM, and the value of thrust of storage is optional
Select wire transmission or be wirelessly transferred two ways output to external record terminal, in program, preset pulling force threshold value, by its with
Data after A/D conversions compare, if value of thrust is more than qualified threshold value, by test, can be bright with green light, and if value of thrust is less than
Qualified threshold value and it is more than tester operation threshold, then tests and do not pass through, can be bright with red colored lamp, and send the report of " test do not pass through "
It is alert, additionally, external display screen can show value of thrust size and " qualified " or " unqualified " printed words.
Fig. 7 also show an a kind of preferred embodiment of the method for the safe pulling force of test of the present invention, read first
Electronic tag on seat belt, by software program set numbering host-host protocol as SPI or UART, when software set agreement and
When agreement is inconsistent selected by hardware, host-host protocol is reselected, but during the two matching, such as above-mentioned pulling force value signal, by software
Written in code, is stored in fixed address location, and this address unit corresponds to the memory space of EEPROM, the safety of storage
Band numbering may be selected wire transmission or be wirelessly transferred two ways to be output to external record terminal.
Here it is worthy of note that, operating personnel can be the mode for slowly gradually increasing to the power that seat belt applies,
It can also be impact mode with sudden force.
The resistance strain type sensor, is under the jurisdiction of LOAD CELLS series, is that physical signalling is changed into and can be surveyed by one kind
The device of the electric signal output of amount, it uses two pulling force transmitting portions power transmissions, contains force-sensing parts and two in its structure
Pulling force transmitting portions, contain piezoelectric patches, piezoelectric patches pad in force-sensing parts, and the latter contains substrate portion and edge power transmission portion
Point.The different detector of outward appearance is designed according to different pulling force dynamics and size, we use cylindricality resistance to answer here
Variant sensor, according to use condition, designs its range for 3kN, and the resistance strain type sensor is S-type, and upper and lower ends are useful
In the bolt of connection, the side of resistance strain type sensor is drawn a wire and is responsible for detector offer driving voltage and output
The signal of telecommunication.
The AD sample circuits are used for pulling force sensor mV voltage signals of sampling, and in PCB substrate, AD's circuit etch samples
MV voltage signals are first amplified by circuit, are then passed to the AD sampling pins of single-chip microcomputer.
The threshold value setting module can arrange three gears, for setting the standard that different tests pass through, will setting
Threshold value change into the signal of telecommunication, pass to microprocessor module.
The microprocessor is the main control circuit part of detector, can be controlled using embedded scm, circuit erosion
It is engraved in PCB substrate, mainly by power-supplying circuit, reset circuit, clock circuit, I/O control circuitry, serial communication control electricity
Road etc. constitutes.
The reminding module mode such as shows comprising auditory tone cueses, light prompt, LCD screen, for tying to impact test
Fruit is given intuitively points out.The module is controlled by single-chip microcomputer I/O interface signal, by power on whether control controls to raise
Sound device sounding and highlighted LED lighting.
The supply module is mainly each module for power supply of tester, can, rechargeable storage high using energy storage density
Battery is power supply energy, according to overall power and volumetric constraint, at least meets the cruising time of more than 3 hours.The discharge and recharge
Control circuit is mainly used in controlling accumulator cell charging and discharging, improves service lifetime of accumulator, and arranges protection circuit, ensures detector
It is stable.
The radio frequency read module, i.e. radio-frequency card reader, the safety recorded by the radio-frequency (RF) tag for reading on seat belt
Band numbering, for recording.
The memory module is used to store the information such as the seat belt numbering of test, testing time, test load size, is formed
Test record treats that the later stage inquires about, and memory module mainly extends the memory space of microprocessing unit, and can preserve for a long time, does not receive
Power failures.
The transport module is divided into wire transmission part and is wirelessly transferred two kinds of part in shock-testing record is derived.Its
In, wire transmission part can be USB transmission and Serial Port Transmission two ways, and it can be that 2.4GHz wireless networks lead to be wirelessly transferred
Letter and GSM cellular network communication two ways.
The present invention adopts the underslung design of buckle, does not destroy tower material of iron tower structure, does not affect the outward appearance of steel tower and concrete bar
Globality, does not affect operating personnel's activity；Do not affected by highfield, can be widely applied to each electric pressure power circuit operation
And upkeep operation, it can also be used to project building construction equal-height position operation；The design of accumulator, can charge repeatedly, life-time service.
Although reference be made herein to invention has been described for multiple explanatory embodiments of the invention, however, it is to be understood that
Those skilled in the art can be designed that a lot of other modifications and embodiment, and these modifications and embodiment will fall in this Shen
Please be within disclosed spirit and spirit.More specifically, in the range of disclosure, drawings and claims, can
Various modifications and improvement are carried out with the building block and/or layout to theme composite configuration.Except to building block and/or layout
The deformation and improvement for carrying out is outer, and to those skilled in the art, other purposes also will be apparent.
Claims (1)
1. it is a kind of test belt force method, it is characterised in that belt force detector includes tester main body（1）With
Suspension strop（2）, the suspension strop（2）Two ends be provided with clasp, and middle part is provided with length adjuster（21）, one of clasp around
Cross fixture and be buckled in length adjuster（21）On, the tester main body（1）Two ends be provided with draw ring, suspension strop（2）It is upper another
Individual clasp and tester main body（1）A draw ring be connected, tester main body（1）Another draw ring and seat belt to be measured
（3）It is connected；
The tester main body（1）Including microprocessor module, measurement module, supply module, reminding module, threshold value setting mould
Block, memory module, radio frequency read module and transport module, the measurement module are made up of resistance strain type sensor, and resistance should
Variant sensor is connected with microprocessor module by AD sample circuits, the supply module by charge-discharge control circuit and
Microprocessor module is connected, and the reminding module includes speaker, alarm lamp and display panel module, speaker, alarm lamp and
Display panel module is connected with microprocessor module by sound and light alarm control circuit, and the microprocessor module is adopted by AD
Sample circuit is connected with transport module, memory module, and transport module is connected with external record terminal by wired or wireless way；
Method is comprised the following steps：
By suspension strop（2）One end bypass periphery and have the fixture of enough test spaces, and the clasp of the one end is held in outstanding
Lanyard（2）The length adjuster at middle part（21）On；
By suspension strop（2）The other end on clasp be connected with a draw ring of tester main body；
After operating personnel correctly dresses seat belt to be measured, the bracelet of seat belt is connected with another draw ring of tester main body；
The supply module for opening tester main body is powered, and opens working condition, in the threshold value setting module in tester main body
Qualified pulling force parameter preset；
Radio frequency read module reads seat belt coding to be measured；
Operating personnel stands into bow step, is firmly moved rearwards by, and applies the power that reversely pulls to seat belt with the weight of body；
When operating personnel applies pulling force to seat belt, resistance strain type sensor transmits increased resistance value to microprocessor mould
Block, the qualified pulling force parameter that microprocessor module is set according to threshold value setting module judge whether resistance strain type sensor is received
Pull to qualified pulling force, if it is decided that after suffered pulling force exceedes default qualified pulling force, microprocessor module control reminding module
In speaker send that sound, alarm lamp flash and/or display panel module is pointed out, represent that the seat belt to be measured is closed
Lattice；
Increased resistance value is converted into electric signal transmission to memory module by AD sample circuits by microprocessor mould, and memory module is same
The result that the seat belt coding to be measured of Shi Jilu radio frequency read module record storages and microprocessor module judge, transport module are led to
Cross wired or wireless way and the result that seat belt to be measured coding and microprocessor module judge is transferred to into external record terminal, it is complete
Into test.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410628384.1A CN104297077B (en) | 2014-11-10 | 2014-11-10 | Method for testing safety belt tension |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410628384.1A CN104297077B (en) | 2014-11-10 | 2014-11-10 | Method for testing safety belt tension |
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| Publication Number | Publication Date |
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| CN104297077A CN104297077A (en) | 2015-01-21 |
| CN104297077B true CN104297077B (en) | 2017-05-03 |
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| CN201410628384.1A Active CN104297077B (en) | 2014-11-10 | 2014-11-10 | Method for testing safety belt tension |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106950105A (en) * | 2017-03-11 | 2017-07-14 | 深圳市丰顺泰和投资合伙企业（有限合伙） | Battery modules aluminium wire ultrasonic bonding pull force calculation device and method |
| CN107084855B (en) * | 2017-05-09 | 2019-12-17 | 安徽江淮汽车集团股份有限公司 | Safety belt clamping device |
| CN107238455B (en) * | 2017-05-10 | 2023-05-26 | 浙江华电器材检测研究所有限公司 | Method for testing pressing force of safety belt on human body |
| CN110047233A (en) * | 2019-04-08 | 2019-07-23 | 张义青 | Alarm method, device and the key chain of key chain |
| CN110160761B (en) * | 2019-05-30 | 2020-11-20 | 新昌县维斯机械有限公司 | Children's safety seat buckle life-span test equipment |
| CN111009099A (en) * | 2019-12-23 | 2020-04-14 | 深圳市智宠科技有限公司 | Reminding processing method and device for pet tractor |
| CN112179755B (en) * | 2020-10-12 | 2022-09-16 | 国网山东省电力公司胶州市供电公司 | Insulation tensile integrated detection device based on production of electric power safety rope |
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