CN104294496A - A computerized embroidery machine integrating dyeing and embroidering - Google Patents
A computerized embroidery machine integrating dyeing and embroidering Download PDFInfo
- Publication number
- CN104294496A CN104294496A CN201310294248.9A CN201310294248A CN104294496A CN 104294496 A CN104294496 A CN 104294496A CN 201310294248 A CN201310294248 A CN 201310294248A CN 104294496 A CN104294496 A CN 104294496A
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- CN
- China
- Prior art keywords
- embroidery
- workbench
- disposed
- ink jet
- embroidering
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C5/00—Embroidering machines with arrangements for automatic control of a series of individual steps
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C11/00—Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor
- D05C11/24—Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor incorporating devices for dyeing or impregnating the threads
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C5/00—Embroidering machines with arrangements for automatic control of a series of individual steps
- D05C5/02—Embroidering machines with arrangements for automatic control of a series of individual steps by electrical or magnetic control devices
Abstract
A computerized embroidery machine integrating dyeing and embroidering is disclosed. A workbench of the computerized embroidery machine is disposed in the middle of a rack. A cross beam is disposed at the top surface of the rack. An upper spindle is disposed at one side of the rack and above the workbench, and a lower spindle is disposed at the other side of the rack and below the workbench. A motor is disposed at a side of the rack and drives the upper and lower spindles through a synchronous gearing-shaped belt and a chain. A tabouret is disposed on the workbench and moves along the X axis and the Y axis. A plurality of handpieces are disposed at the cross beam. Embroidering needles in the handpieces are driven by the upper spindle. A plurality of rotating shuttles are disposed at the bottom face of the workbench, are corresponding to the positions of the plurality of the handpieces, and are driven by the lower spindle. A plurality of ink-spraying and dyeing devices are disposed at the cross beam at intervals. Each of the embroidering needles is disposed in one of the handpieces. A plurality of embroidery threads are connected to the embroidering needles in the handpieces through the plurality of the ink-spraying and dyeing devices. A controller separately controls operation of the motor, a tabouret driving device and the plurality of the ink-spraying and dyeing devices. The computerized embroidery machine overcomes color-changing embroidery disadvantages of traditional embroidery machines, avoids the problems of high operation and control difficulty caused by multiple-needle color changing, and improves the embroidering precision of patterns.
Description
Technical field
The present invention relates to a kind of dyeing embroidery integrated computer embroidery machine.
Background technology
Computerized emboridering machine is based on computer controlled sewing machine, utilizes computer to carry out the electromechanical integrated product of the modernization of Whole Process Control, intellectuality, high-tech.The features such as it has that structure is simple, working stability, function are many, automaticity is high, easy and simple to handle and noise is little, traditional craft can be made to embroider and to obtain high speed, high efficiency realization, and the manual requirement of multi-level, multi-functional, uniformity and perfection of being beyond one's reach of embroidering can also be realized, be therefore widely used in the embroidery of clothes industry.
Usually, computerized emboridering machine can by frame, embroidery, colour changing, move frame, hook line, trimming, buckle the parts such as line and form, wherein with embroidered part with to move frame part the most important, these two parts separately independence are coordinated again mutually, jointly complete embroidery process.Operationally, shank carries out with pin and line the embroidery action that moved up and down to computerized emboridering machine, and tabouret is then reciprocating in plane X, Y-direction, and the pattern being ambroidered product is tabouret moves along X, Y-direction and obtain.
At present, most computerized emboridering machine is all the embroidery line placing different colours on head, and the embroidery line of different colours is connected from the different embroidery pins on same head, during embroidering work, when needing the embroidery line of different colours, head is embroidered pin by conversion and is carried out colour changing, thus completes the embroidery of multicolour pattern.Specifically conputer controlled colour changing motor rotates, the camshaft in cam box is driven to rotate, colour changing cam on camshaft moves to certain position along cam path, colour changing bar is driven to move horizontally, and then drive needle box to move left and right relevant position and complete colour changing action, the length of colour changing cam according to pin position number and determine, pin position is more, and cam is longer.The motion of colour changing motor then adopts Photoelectric Detection, sensor localization to control, it can thus be appreciated that, camshaft and colour changing cam driven colour changing bar is utilized to move, pin position error can be caused, continuous colour changing also can produce accumulated error, integrality and the accuracy of embroidery pattern are had a strong impact on, especially for coloury pattern.
And when completing color than more rich embroidery, just need the embroidery line of more color and embroider pin, and this just needing larger head, thus cause the increase of embroidery difficulty and the decline of embroidery precision.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of dyeing embroidery integrated computer embroidery machine, this computerized emboridering machine overcomes the defect of traditional computerized emboridering machine colour changing embroidery, avoid the problem that manipulation difficulty that the colour changing of traditional computerized emboridering machine Multi needle causes is large, effectively improve the embroidery precision of pattern.
For solving the problems of the technologies described above, the present invention's embroidery integrated computer embroidery machine that dyes comprises frame, crossbeam, motor, lower main axis, upper main shaft, belt wheel, chain, two sprocket wheels, tabouret, workbench, controller, some heads and some rotating shuttles, described central rack is located at by described workbench, described crossbeam is located at described frame end face, described lower main axis and upper main shaft respectively spaced horizontal are located at described frame both sides and are positioned at above and below described workbench, described frame side is located at by described motor, described two sprocket wheels are located at described lower main axis and upper main shaft one end respectively, described lower main axis one end is located at by described belt wheel, described motor driving shaft connects the belt wheel of described lower main axis one end by synchronous cog belt, connected by described chain between described two sprocket wheels, described tabouret to be located on described workbench and to be driven by drive unit and moves along X-axis and Y direction in table plane, described some heads respectively interval to be located on described crossbeam and by embroidering pin in described upper main shaft drives head, described some rotating shuttles respectively interval are located at described workbench bottom surface and corresponding with described some Handpiece Location, described some rotating shuttles are driven by described lower main axis, described frame side is located at by described controller, this embroidery machine also comprises some ink jet dyeing apparatus, described some ink jet dyeing apparatus intervals are located on described crossbeam, described head is provided with one and embroiders pin, some embroidery lines connect the embroidery pin of some heads respectively through described some ink jet dyeing apparatus, and described controller controls the operation of described motor, Tabouret driving device and some ink jet dyeing apparatus respectively.
Further, above-mentioned ink jet dyeing apparatus is cylindrical shape and is provided with instant rapid-curing cutback ink-jet dye.
Further, above-mentioned ink jet dyeing apparatus carries out hot-bubble ink-jetting dyeing to embroidery line.
Because the present invention's embroidery integrated computer embroidery machine that dyes have employed technique scheme, namely central rack is located at by the workbench of this embroidery machine, crossbeam is located at frame end face, upper lower main axis is located at frame both sides respectively and is positioned at workbench upper and lower, motor is located at frame side and by lower main axis on synchronous cog belt and chain drive, tabouret to be located on workbench and to be moved along X-axis and Y direction, some heads to be located on crossbeam and by embroidering pin in upper main shaft drives head, some rotating shuttles are located at workbench bottom surface and corresponding with some Handpiece Location, some rotating shuttles are driven by lower main axis, frame side is located at by controller, this embroidery machine also comprises some ink jet dyeing apparatus, some ink jet dyeing apparatus intervals are located on crossbeam, head is provided with one and embroiders pin, some embroidery lines connect the embroidery pin of some heads respectively through some ink jet dyeing apparatus, and controller controls the operation of motor, Tabouret driving device and some ink jet dyeing apparatus respectively.This computerized emboridering machine overcomes the defect of traditional computerized emboridering machine colour changing embroidery, avoids the problem that manipulation difficulty that the colour changing of traditional computerized emboridering machine Multi needle causes is large, effectively improves the embroidery precision of pattern.
Accompanying drawing explanation
Below in conjunction with drawings and embodiments, the present invention is described in further detail:
Fig. 1 is that the present invention dyes the structural representation of embroidery integrated computer embroidery machine.
Detailed description of the invention
As shown in Figure 1, the present invention's embroidery integrated computer embroidery machine that dyes comprises frame 1, crossbeam 11, motor 2, lower main axis 5, upper main shaft 10, belt wheel 4, chain 8, two sprocket wheels 9, tabouret 7, workbench 6, controller 16, some heads 14 and some rotating shuttles 15, described workbench 6 is located in the middle part of described frame 1, described crossbeam 11 is located at described frame 1 end face, described lower main axis 5 and upper main shaft 10 respectively spaced horizontal are located at described frame 1 both sides and are positioned at above and below described workbench 6, described frame 1 side is located at by described motor 2, described two sprocket wheels 9 are located at described lower main axis 5 and upper main shaft 10 one end respectively, described lower main axis 5 one end is located at by described belt wheel 4, described motor 2 driving shaft connects the belt wheel 4 of described lower main axis 5 one end by synchronous cog belt 3, connected by described chain 8 between described two sprocket wheels 9, described tabouret 7 to be located on described workbench 6 and to be driven by drive unit and moves along X-axis and Y direction in workbench 6 plane, described some heads 14 respectively interval to be located on described crossbeam 11 and to be driven in head 14 by described upper main shaft 10 and embroider pin, described some rotating shuttles 15 respectively interval are located at described workbench 6 bottom surface and corresponding with described some head 14 positions, described some rotating shuttles 15 are driven by described lower main axis 5, described frame 1 side is located at by described controller 16, this embroidery machine also comprises some ink jet dyeing apparatus 12, described some ink jet dyeing apparatus 12 interval is located on described crossbeam 11, described head 14 is provided with one and embroiders pin, some embroidery lines connect the embroidery pin of some heads 14 respectively through described some ink jet dyeing apparatus 12, and described controller 16 controls the operation of described motor 2, tabouret 7 drive unit and some ink jet dyeing apparatus 12 respectively.
Further, above-mentioned ink jet dyeing apparatus 12 is cylindrical shape and is provided with instant rapid-curing cutback ink-jet dye.Comparatively thin owing to embroidering line, dyeing is different from again plane and prints, and therefore embroidering line needs 360 ° to dye, and therefore ink jet dyeing apparatus should adopt drum, and embroidery line is dyeed comprehensively evenly.Adopt instant rapid-curing cutback dyestuff to implement ink jet dyeing to embroidery line, make to embroider line dyeing drying and synchronously complete, can not because of the color of the problems affect embroidery of dyestuff and quality.
Further, above-mentioned ink jet dyeing apparatus 12 carries out hot-bubble ink-jetting dyeing to embroidery line.Adopt hot-bubble ink-jetting technology, by ink heating at short notice, expansion, compression, ink is ejected on embroidery line and forms ink dot, increase the stability of ink droplet color, realize high speed, high quality stains, improve the quality of embroidering line and dyeing.
This dyeing embroidery integrated computer embroidery machine avoids and uses traditional color replacing mechanism, the substitute is and adopt ink jet dyeing apparatus 12 to dye to white embroidery line, some heads 14 are fixed on crossbeam 11, some ink jet dyeing apparatus 12 are fixed on crossbeam 11 equally, the bobbin embroidering line around full white is placed in above head 14, the line of crossing that line plate 13 also only need meet single embroidery line of crossing of head 14 requires, before embroidery, preliminary treatment is carried out in the pattern input computer that will embroider, determine the different sequencing embroidering line, determine the dyeing order of ink jet dyeing apparatus 12 simultaneously, white embroidered line before the line plate 13 excessively by head 14, first dyeed by ink jet dyeing apparatus 12, according to the embroidery line color information that controller 16 receives, ink jet dyeing apparatus 12 is driven to carry out colour print to embroidery line, until complete the embroidered of whole embroidered pattern, colour changing process is simple, and manipulation is convenient, production efficiency is high, avoid the mechanism-trouble caused owing to adopting color replacing mechanism.Simultaneously because each head 14 adopts one to embroider pin, greatly reduce the disconnection problem caused owing to embroidering the link such as pin needle exchange and needle gage control, and embroidery machine can arrange more head 14 in identical space, improves production efficiency more.
This dyeing embroidery integrated computer embroidery machine simplifies embroidery structure, improves embroidery precision, be specially adapted to rich color, lines precise pattern embroidered.
Claims (3)
1. a dyeing embroidery integrated computer embroidery machine, comprise frame, crossbeam, motor, lower main axis, upper main shaft, belt wheel, chain, two sprocket wheels, tabouret, workbench, controller, some heads and some rotating shuttles, described central rack is located at by described workbench, described crossbeam is located at described frame end face, described lower main axis and upper main shaft respectively spaced horizontal are located at described frame both sides and are positioned at above and below described workbench, described frame side is located at by described motor, described two sprocket wheels are located at described lower main axis and upper main shaft one end respectively, described lower main axis one end is located at by described belt wheel, described motor driving shaft connects the belt wheel of described lower main axis one end by synchronous cog belt, connected by described chain between described two sprocket wheels, described tabouret to be located on described workbench and to be driven by drive unit and moves along X-axis and Y direction in table plane, described some heads respectively interval to be located on described crossbeam and by embroidering pin in described upper main shaft drives head, described some rotating shuttles respectively interval are located at described workbench bottom surface and corresponding with described some Handpiece Location, described some rotating shuttles are driven by described lower main axis, described frame side is located at by described controller, it is characterized in that: this embroidery machine also comprises some ink jet dyeing apparatus, described some ink jet dyeing apparatus intervals are located on described crossbeam, described head is provided with one and embroiders pin, some embroidery lines connect the embroidery pin of some heads respectively through described some ink jet dyeing apparatus, described controller controls described motor respectively, the operation of Tabouret driving device and some ink jet dyeing apparatus.
2. dyeing embroidery integrated computer embroidery machine according to claim 1, is characterized in that: described ink jet dyeing apparatus is cylindrical shape and is provided with instant rapid-curing cutback ink-jet dye.
3. dyeing embroidery integrated computer embroidery machine according to claim 1 and 2, is characterized in that: described ink jet dyeing apparatus carries out hot-bubble ink-jetting dyeing to embroidery line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310294248.9A CN104294496A (en) | 2013-07-15 | 2013-07-15 | A computerized embroidery machine integrating dyeing and embroidering |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310294248.9A CN104294496A (en) | 2013-07-15 | 2013-07-15 | A computerized embroidery machine integrating dyeing and embroidering |
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| CN104294496A true CN104294496A (en) | 2015-01-21 |
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| CN201310294248.9A Pending CN104294496A (en) | 2013-07-15 | 2013-07-15 | A computerized embroidery machine integrating dyeing and embroidering |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106012316A (en) * | 2016-08-14 | 2016-10-12 | 贵州大学 | Intelligent scanning color taking sewing machine |
| CN107012601A (en) * | 2017-03-15 | 2017-08-04 | 苏州大学 | A kind of high-resolution machine embroidery method |
| CN108342848A (en) * | 2018-02-02 | 2018-07-31 | 利均刺绣(海宁)有限公司 | A kind of color changing device suitable for multi-thread mark computer embroidery machine frame head |
| CN108638724A (en) * | 2018-06-11 | 2018-10-12 | 浙江沃莱菲装饰材料有限公司 | A kind of wide cut wallpaper embroidery special intelligent equipment |
| CN108950916A (en) * | 2018-07-24 | 2018-12-07 | 浙江乐佳机电有限公司 | A method of embroidery and ink-jet integrated mechanism and the utilization mechanism |
| CN108936904A (en) * | 2018-08-27 | 2018-12-07 | 绍兴文理学院 | Manufacture craft, garment decoration patch and the clothes of a kind of fabric trim patch |
| CN109162033A (en) * | 2018-08-27 | 2019-01-08 | 绍兴文理学院 | Manufacture craft, garment decoration patch and the clothes of a kind of garment decoration patch |
| CN109554855A (en) * | 2019-01-05 | 2019-04-02 | 东营和达电气有限公司 | A kind of the control equipment and cold starting method of computer embroidering machine |
| CN109594245A (en) * | 2019-01-30 | 2019-04-09 | 浙江镨美科智能刺绣设备有限公司 | A kind of needle bar frame of machine head of embroidery machine |
| CN109972312A (en) * | 2019-04-27 | 2019-07-05 | 东莞市宝轮电脑刺绣机械有限公司 | A kind of portable structure single head plain embroidery embroidery machine |
| CN113062059A (en) * | 2021-04-01 | 2021-07-02 | 浙江大学 | Embroidery robot with automatic thread dyeing function and control method |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106012316A (en) * | 2016-08-14 | 2016-10-12 | 贵州大学 | Intelligent scanning color taking sewing machine |
| CN107012601A (en) * | 2017-03-15 | 2017-08-04 | 苏州大学 | A kind of high-resolution machine embroidery method |
| CN108342848A (en) * | 2018-02-02 | 2018-07-31 | 利均刺绣(海宁)有限公司 | A kind of color changing device suitable for multi-thread mark computer embroidery machine frame head |
| CN108638724A (en) * | 2018-06-11 | 2018-10-12 | 浙江沃莱菲装饰材料有限公司 | A kind of wide cut wallpaper embroidery special intelligent equipment |
| CN108950916A (en) * | 2018-07-24 | 2018-12-07 | 浙江乐佳机电有限公司 | A method of embroidery and ink-jet integrated mechanism and the utilization mechanism |
| CN108950916B (en) * | 2018-07-24 | 2021-04-30 | 浙江乐佳机电有限公司 | Embroidery and ink-jet integrated mechanism and method using same |
| CN109162033A (en) * | 2018-08-27 | 2019-01-08 | 绍兴文理学院 | Manufacture craft, garment decoration patch and the clothes of a kind of garment decoration patch |
| CN108936904A (en) * | 2018-08-27 | 2018-12-07 | 绍兴文理学院 | Manufacture craft, garment decoration patch and the clothes of a kind of fabric trim patch |
| CN109554855A (en) * | 2019-01-05 | 2019-04-02 | 东营和达电气有限公司 | A kind of the control equipment and cold starting method of computer embroidering machine |
| CN109594245A (en) * | 2019-01-30 | 2019-04-09 | 浙江镨美科智能刺绣设备有限公司 | A kind of needle bar frame of machine head of embroidery machine |
| CN109594245B (en) * | 2019-01-30 | 2023-11-03 | 浙江镨美科智能刺绣设备有限公司 | Needle bar frame for embroidery machine head |
| CN109972312A (en) * | 2019-04-27 | 2019-07-05 | 东莞市宝轮电脑刺绣机械有限公司 | A kind of portable structure single head plain embroidery embroidery machine |
| CN113062059A (en) * | 2021-04-01 | 2021-07-02 | 浙江大学 | Embroidery robot with automatic thread dyeing function and control method |
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Application publication date: 20150121 |