The blended apery of a kind of PBT/PET sends out fiber and preparation method thereof
[technical field]
The invention belongs to apery and send out fiber preparation field, relate to the blended apery of a kind of PBT/PET and send out fiber and preparation method thereof.
[background technology]
PET is the abbreviation of polyethylene terephthalate, and the fusing point of PET is higher, heat resistance and thermal insulation better; There is excellent light resistance, but the hygroscopicity of PET and dyeability poor, feel and resilience undesirable.
PBT is the abbreviation of polybutylene terephthalate (PBT), and PBT fiber has good durability, DIMENSIONAL STABILITY and good elasticity, and elasticity is by the impact of humidity; PBT fiber and its products soft, hygroscopicity, ABRASION RESISTANCE and fiber crimp are good, and have good dyeability; But PBT fiber heat distortion temperature is lower, the dependence of the strength versus temperature of PBT fiber is comparatively strong, and PBT fiber price is far away higher than PET, so the use of PBT fiber is subject to certain restrictions.
The diameter of natural human hair is generally 60-100 μm, in present situation, one had not both had the fibrous physical properties such as excellent chemical stability, heat endurance, intensity, rigidity, ABRASION RESISTANCE, have again gloss and excellent elasticity, drapability, not fugitive color, the easily moulding of natural human hair, easily arrange, feel exactly likes the fiber of natural human hair.
[summary of the invention]
The object of the invention is to solve PBT in wig fiber applications time performance comparatively strong for temperature-independent, chemical property is unstable, and the technical problem larger with the difference of human hair fiber.
To achieve these goals, invent the preparation method that the blended apery of a kind of PBT/PET sends out fiber, comprise the following steps:
A. PBT, Masterbatch is dry respectively, after dry, moisture is at below 80PPm, and baking temperature is the molecular weight of 130-140 DEG C, PBT is 40000 ~ 60000, and viscosity is 0.9 ~ 1.2dL/g, and fusing point is 215 ~ 225 DEG C,
B. by dried PBT, Masterbatch Homogeneous phase mixing, form tape after mixing by dual-screw pelletizer, cooling forming pelletizing form look mother section;
C. PET and look mother section are carried out drying and remove moisture, dried moisture controls at below 80PPm, and baking temperature is 130-140 DEG C, the molecular weight of PET is 30000 ~ 45000, viscosity is 0.8 ~ 0.9dL/g, and fusing point is 245 ~ 255 DEG C, and the mass ratio of PBT and PET is 20 ~ 40:60 ~ 80;
D. dried PET, look mother section are passed through screw extruder in proportion with plasticizer, carry out melt extruded, melt temperature is 250 ~ 255 DEG C, forms spinning molten liquid;
E. by spinning molten liquid with 60-120kg/cm
2pressure enter feed conduit in spinning manifold by screw rod head through bend pipe, to be extruded by filament spinning component after measuring pump supercharging, then through spinning shaft by lateral blowing slow cooling;
F. after slow cooling through oiling, reeling formation as-spun fibre;
G. as-spun fibre is carried out preheating with together with stretch, draw ratio is 2.5 ~ 3.5 times;
H. by the fiber after stretching through 150 ~ 190 DEG C nervous HEAT SETTING, obtain the blended apery of described PBT/PET after cooling processing and send out fiber.
Further, said method also has following prioritization scheme:
Extrusion pressure in steps d is preferably 80-110kg/cm
2.
Draw ratio in steps d is preferably 3 times.
Nervous heat setting temperature is preferably 160-180 DEG C.
The present invention is also claimed a kind ofly sends out fiber with the blended apery of PBT/PET that above-mentioned preparation method prepares.
PBT and PET to be undertaken blended by the present invention by specific preparation technology, the dependence of PBT fiber for temperature is not only reduced after blended, and it is soft to remain PBT fabric hand, hygroscopicity, ABRASION RESISTANCE and fiber crimp are good, and have the advantage of good dyeability.PBT fiber can be made to send out in fiber at apery be more widely used.
The blended apery of PBT/PET prepared through this technique sends out fibre diameter between 70-90 μm, the fiber number of fiber is 50-70dtex, fracture strength is at 2.2-2.5cN/dtex, elongation at break is 95%-100%, modulus is at 14-15cN/dtex, feel exactly likes natural human hair, may be used for hair product industry, substitute natural human hair, production cost is low, be convenient to suitability for industrialized production, the apery produced is sent out fiber and is had excellent chemical stability, heat endurance, intensity, rigidity, the fibrous physical properties such as ABRASION RESISTANCE, and there is the gloss of natural human hair and excellent elasticity, drapability, not fugitive color, easy moulding, easy arrangement, exactly like natural human hair, repeatedly can roll up with curler, carry out having one's hair waved shaping, all right stretching rewind, have a good application prospect and economic benefit.
[detailed description of the invention]
Below by specific embodiment, the present invention will be further described, following embodiment is only for example of the present invention is clearly described, and be not the restriction to embodiments of the present invention, for those of ordinary skill in the field, the basis of description of contents of the present invention can also make other changes in different forms, here without the need to being exemplified all embodiments.
Embodiment 1
A. PBT, Masterbatch are carried out drying respectively at 140 DEG C, dried moisture controls at below 40PPm; B. by PBT dried in step a, Masterbatch Homogeneous phase mixing in super mixer, compound forms tape by dual-screw pelletizer, cooling forming in cooling water, forms the look mother section of dilution after pelleter; C. the look mother section in PET and step b is carried out drying respectively at 140 DEG C, dried moisture controls at below 40PPm; D. by PET dried in step c, look mother section, with plasticizer through weight-loss metering scale, by PBT and PET mass ratio be 20:80 by screw extruder, at 250-255 DEG C, carry out melt extruded, formation spinning molten liquid; E. the spinning molten liquid in steps d is with 80-110kg/cm
2pressure enter feed conduit in spinning manifold by screw rod head through bend pipe, to be extruded by filament spinning component after measuring pump supercharging, then through spinning shaft by lateral blowing slow cooling; F. by obtained by step e, through oiling, reeling formation as-spun fibre; G. the as-spun fibre obtained by step f is through preheating, together stretching 2.5 times; H. by step g stretch after fiber again after nervous HEAT SETTING, cooling processing, namely obtain the blended apery of a kind of PBT/PET and send out fiber; Heat setting temperature is 150 DEG C.
Embodiment 2
A. PBT, Masterbatch are carried out drying respectively at 140 DEG C, dried moisture controls at below 40PPm; B. by PBT dried in step a, Masterbatch Homogeneous phase mixing in super mixer, compound forms tape by dual-screw pelletizer, cooling forming in cooling water, forms the look mother section of dilution after pelleter; C. the look mother section in PET and step b is carried out drying respectively at 140 DEG C, dried moisture controls at below 40PPm; D. by PET dried in step c, look mother section, with plasticizer through weight-loss metering scale, by PBT and PET mass ratio be 45:55 by screw extruder, at 250-255 DEG C, carry out melt extruded, formation spinning molten liquid; E. the spinning molten liquid in steps d is with 80-110kg/cm
2pressure enter feed conduit in spinning manifold by screw rod head through bend pipe, to be extruded by filament spinning component after measuring pump supercharging, then through spinning shaft by lateral blowing slow cooling; F. by obtained by step e, through oiling, reeling formation as-spun fibre; G. the as-spun fibre obtained by step f is through preheating, together stretching 3.5 times; H. by step g stretch after fiber again after nervous HEAT SETTING, cooling processing, namely obtain the blended apery of a kind of PBT/PET and send out fiber; Heat setting temperature is 190 DEG C.
Embodiment 3
A. PBT, Masterbatch are carried out drying respectively at 140 DEG C, dried moisture controls at below 40PPm; B. by PBT dried in step a, Masterbatch Homogeneous phase mixing in super mixer, compound forms tape by dual-screw pelletizer, cooling forming in cooling water, forms the look mother section of dilution after pelleter; C. the look mother section in PET and step b is carried out drying respectively at 140 DEG C, dried moisture controls at below 40PPm; D. by PET dried in step c, look mother section, with plasticizer through weight-loss metering scale, by PBT and PET mass ratio be 35:65 by screw extruder, at 250-255 DEG C, carry out melt extruded, formation spinning molten liquid; E. the spinning molten liquid in steps d is with 80-110kg/cm
2pressure enter feed conduit in spinning manifold by screw rod head through bend pipe, to be extruded by filament spinning component after measuring pump supercharging, then through spinning shaft by lateral blowing slow cooling; F. by obtained by step e, through oiling, reeling formation as-spun fibre; G. the as-spun fibre obtained by step f is through preheating, together stretching 3.0 times; H. by step g stretch after fiber again after nervous HEAT SETTING, cooling processing, namely obtain the blended apery of a kind of PBT/PET and send out fiber; Heat setting temperature is 170 DEG C.
The blended apery of a kind of PBT/PET obtained by embodiment 1,2,3 sends out fiber, and its performance measuring and evaluating method is as follows:
Cardability: final hair, long 30cm, combs 100 times with comb, and observation hair tangles degree.
Feel: final hair, long 30cm, hand is touched.
Elasticity: final hair, long 30cm, carries out curling with curler at that same temperature, observation amount of crimp.
Forming degree: final hair, long 30cm, shapes at that same temperature, observation curvature and length variations.
Polymerism: final hair, long 30cm, range estimation, observation hair loosening degree.
Fiber number: final hair, long 30cm, weighs, and calculates hair fiber number size.
The blended apery of a kind of PBT/PET obtained by embodiment 1,2,3 sends out fiber, and its performance test results is as table 1:
Test event |
Cardability |
Feel |
Elasticity |
Forming degree |
Polymerism |
Diameter (μm) |
Embodiment 1 |
● |
○ |
○ |
● |
△ |
85-95 |
Embodiment 2 |
△ |
● |
● |
○ |
● |
65-75 |
Embodiment 3 |
● |
● |
● |
● |
● |
75-85 |
Table 1, wherein, ●, good; △, generally; Zero, poor.