Background technology
Organic silicon potting adhesive refers to the electron-like joint sealant made of silicon rubber, comprises mono-component organic silicone joint sealant glue and two-pack organic silicon potting adhesive.Organic silicon potting adhesive is all generally softer, elastic.The kind of organic silicon potting adhesive is a lot, and different types of organic silicon potting adhesive is in heat resistance, water resistance, insulating property, optical property, have very big-difference in the bonding adhesion property of unlike material and soft durometer etc.
LED (light emitting diode) is encapsulated in various element, sends the light of particular color.In order to strengthen and direct light flux, protection LED exempts from dust, moisture and mechanical damage, and LED matrix must carry out embedding process.In LED use procedure, the loss that the photon that radiative recombination produces produces when outwards launching, mainly comprises three aspects: the absorption of chip internal structure defect and material; The reflection loss that photon causes due to refringence at outgoing interface; And the total reflection loss to cause because input angle is greater than the cirtical angle of total reflection.Therefore, a lot of light cannot shine outside from chip.By applying the relatively high glue-line-LED joint sealant of one deck specific refractory power at chip surface, the loss of photon at interface can be effectively reduced, improve and get optical efficiency.
Joint sealant conventional at present comprises epoxy resin and silica gel.But the high thermal resistance of epoxy resin, wet fastness are poor, cause element work-ing life to shorten, or aqueous vapor enter element internal and easily cause short circuit, is not easy problems such as reprocessing.Silica gel is large owing to having specific refractory power, and Heat stability is good, the features such as stress is little, and water absorbability is low, are obviously better than epoxy resin, are used widely in high-power LED encapsulation.But, silica gel performance is influenced by environmental temperature, along with temperature raises, the thermal stresses of silica gel inside strengthens, and causes the specific refractory power of silica gel to reduce, thus affect LED light effect and light distribution, and the embedding of part silicon rubber in LED display carry out aging after, cementability is inadequate, have impact on the water-proof function of LED display, also there will be the phenomenons such as contraction, bleed, corrosion, have a strong impact on the use of LED display.
Summary of the invention
For solving the problem, an object of the present invention is to provide a kind of two component condensed type LED organic silicon potting adhesive.LED organic silicon potting adhesive of the present invention adopts the organotin catalysts improved, avoid organotin because acidity is to the corrosion of electronic devices and components, wiring board etc., reach corrosion-free, cementability is good, quick solidifying, surface drying are fast feature, meet electronics embedding fast setting, shorten the requirement of production time.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
A kind of two component condensed type LED organic silicon potting adhesive, comprises following raw material by weight:
Component A comprises 100 ~ 190 parts, be such as the α such as 110 parts, 130 parts, 160 parts, 185 parts, alpha, omega-dihydroxy polydimethyl siloxane, 100 ~ 180 parts, be such as the softening agent such as 110 parts, 130 parts, 160 parts, 175 parts, 0.1 ~ 5 part, be such as the tinting materials such as 0.3 part, 1.2 parts, 2.4 parts, 3.5 parts, 4.6 parts, 0.5 ~ 5 part, be such as the deep cure agent such as 0.7 part, 1.2 parts, 2.4 parts, 3.5 parts, 4.6 parts;
B component comprises 1 ~ 10 part, be such as the linking agents such as 3 parts, 6 parts, 9 parts, 1 ~ 5 part, be such as the silane coupling agents such as 2 parts, 3.5 parts, 4.7 parts, 0.5 ~ 3 part, be such as the catalyzer such as 0.8 part, 1.6 parts, 2.9 parts;
The weight ratio of component A and B component is 10:1 ~ 2:1, such as, be 3:1,5:1,7:1,9.5:1.
Two component condensed type LED organic silicon potting adhesives that the present invention obtains are soft silicone elastomer, have the advantages such as non-corrosiveness, cementability are good, quick solidifying.
For of the present invention pair of component condensed type LED joint sealant, described α, alpha, omega-dihydroxy polydimethyl siloxane is viscosity is 2000 ~ 50000cps, such as, be 107 silicon rubber of 5000cps, 15000cps, 30000cps, 45000cps etc.
For of the present invention pair of component condensed type LED joint sealant, described softening agent is viscosity is 50 ~ 1000cps, such as, be the dimethyl silicone oil of 100cps, 300cps, 700cps, 950cps etc.
For of the present invention pair of component condensed type LED joint sealant, described tinting material is carbon black.
For of the present invention pair of component condensed type LED joint sealant, described deep cure agent be weight percentage concentration be 0.1% ~ 0.5% aqueous phosphatic.
For of the present invention pair of component condensed type LED joint sealant, described linking agent is the alkoxy compound containing alkoxy base.
Preferably, described linking agent is at least two kinds in methyl silicate, tetraethoxy, positive silicic acid propyl ester, methyltrimethoxy silane, Union carbide A-162, vinyltrimethoxy silane, vinyltriethoxysilane, dimethyldiethoxysilane.
For of the present invention pair of component condensed type LED joint sealant, described silane coupling agent is the organoalkoxysilane containing amido, epoxy group(ing) or acyloxy.
Preferably, described silane coupling agent is at least one in γ-aminopropyl triethoxysilane, γ-(2,3-glycidoxy) propyl trimethoxy silicane, γ-(methacryloxypropyl) propyl trimethoxy silicane, N-β-(aminoethyl)-γ-aminopropyltrimethoxysilane, γ-glycydoxy Trimethoxy silane.
For of the present invention pair of component condensed type LED joint sealant, described catalyzer is the neutral organotin catalysts of anacidity alkali-free.
Preferably, described catalyzer is at least one in diacetyl acetone tin, methyl aceto acetate tin.
For of the present invention pair of component condensed type LED joint sealant, described B component is obtained by the mixing under rare gas element is as the protection such as nitrogen, helium of each component.
An object of the present invention is also the preparation method providing of the present invention pair of component condensed type LED joint sealant, comprises the following steps:
(1) by each composition mixing and stirring of component A, component A is obtained;
(2) each composition of B component is mixed to get B component under rare gas element is as the protection such as nitrogen, helium;
(3) before using, the B component that the component A obtain step (1) and step (2) obtain mixes rear deaeration by the weight ratio of 10:1 ~ 2:1, obtains soft two component condensed type non-corrosiveness organosilicon sealants after solidification.
The provided by the invention pair of corrosion-free LED organic silicon potting adhesive of component condensed type, adopt the organotin catalysts improved, avoid organotin because acidity is to the corrosion of electronic devices and components, wiring board etc., reach corrosion-free, cementability is good, quick solidifying, surface drying are fast feature, meet electronics embedding fast setting, shorten the requirement of production time.
Embodiment
For better the present invention being described, be convenient to understand technical scheme of the present invention, typical but non-limiting embodiment of the present invention is as follows:
Embodiment 1
A kind of two component condensed type LED organic silicon potting adhesive, comprises following raw material by weight:
It is the α of 50000cps that component A comprises 190 parts of viscosity, and alpha, omega-dihydroxy polydimethyl siloxane, 100 parts of viscosity are the dimethyl silicone oil of 1000cps, 0.1 part of carbon black, 5 parts of weight percent concentration are the aqueous phosphatic of 0.1%;
B component comprises 10 parts of Union carbide A-162s, 1 part of γ-(methacryloxypropyl) propyl trimethoxy silicane, 0.5 part of diacetyl acetone tin;
The weight ratio of component A and B component is 5:1.
Preparation method provided by the invention is adopted to be prepared.
Corrosion-free test is carried out to obtained product.
Testing method is: adopt to solidify on copper sheet to do after the thick condensed type LED organic silicon potting adhesive of 5mm solidifies 2 days two 85 aging and positive 80 DEG C bear the thermal shock of 50 DEG C, finally check whether generation verdigris.
Test result is: produce without verdigris, without coming unstuck.
Set time is 1.8h, and surface drying time is 40min.
Embodiment 2
A kind of two component condensed type LED organic silicon potting adhesive, comprises following raw material by weight:
It is the α of 2000cps that component A comprises 100 parts of viscosity, and alpha, omega-dihydroxy polydimethyl siloxane, 180 parts of viscosity are the dimethyl silicone oil of 50cps, 5 parts of titanium dioxide, 0.5 part of weight percent concentration are the aqueous phosphatic of 0.5%;
B component comprises 1 part of dimethyldiethoxysilane, 5 parts of γ-aminopropyl triethoxysilanes, 3 parts of dibutyl tin laurates;
The weight ratio of component A and B component is 2:1.
Preparation method provided by the invention is adopted to be prepared.
Carry out corrosion-free test to obtained product, as shown in Example 1, test result is testing method: produce without verdigris, without coming unstuck.
Set time is 1.8h, and surface drying time is 50min.
Embodiment 3
A kind of two component condensed type LED organic silicon potting adhesive, comprises following raw material by weight:
It is the α of 10000cps that component A comprises 150 parts of viscosity, and alpha, omega-dihydroxy polydimethyl siloxane, 150 parts of viscosity are the dimethyl silicone oil of 500cps, 3 parts of carbon blacks, 3 parts of weight percent concentration are the aqueous phosphatic of 0.2%;
B component comprises 5 parts of vinyltrimethoxy silanes, 2 parts of N-β-(aminoethyl)-γ-aminopropyltrimethoxysilanes, 2 parts of methyl aceto acetate tin;
The weight ratio of component A and B component is 10:1.
Preparation method provided by the invention is adopted to be prepared.
Carry out corrosion-free test to obtained product, as shown in Example 1, test result is testing method: produce without verdigris, without coming unstuck.
Set time is 2.0h, and surface drying time is 43min.
Applicant states, the present invention illustrates method detailed of the present invention by above-described embodiment, but the present invention is not limited to above-mentioned method detailed, does not namely mean that the present invention must rely on above-mentioned method detailed and could implement.Person of ordinary skill in the field should understand, any improvement in the present invention, to equivalence replacement and the interpolation of ancillary component, the concrete way choice etc. of each raw material of product of the present invention, all drops within protection scope of the present invention and open scope.