Summary of the invention
The object of this invention is to provide a kind of electric insulation part vacuum pouring moulding stock.
Meanwhile, the present invention also provides a kind of preparation method of electric insulation part vacuum pouring mould.
In order to realize above object, the technical solution adopted in the present invention is:
A kind of electric insulation part vacuum pouring moulding stock, the raw material primarily of following parts by weight forms: bisphenol A type epoxy resin 95 ~ 110 parts, acid anhydride type curing agent 25 ~ 35 parts, metallic aluminium powder 110 ~ 130 parts, aluminum oxide powder 60 ~ 80 parts.
Concrete, a kind of electric insulation part vacuum pouring moulding stock, can also comprise the raw material of following parts by weight: mill base 1 ~ 2 part.
The viscosity of described bisphenol A type epoxy resin at 25 DEG C is 4000 ~ 7000mPas, and second-order transition temperature is 130 ~ 140 DEG C.
The viscosity of described acid anhydride type curing agent at 25 DEG C is 1000 ~ 3000mPas; Preferable methyl tetrahydrophthalic anhydride or methyl hexahydrophthalic anhydride.
Described metallic aluminium powder is through silane treatment, and its particle diameter is 1.5 ~ 5 microns, purchased from ocean Aluminum company limited, is the aluminium powder finished product after silane treatment.
The particle diameter of described aluminum oxide powder is 300 ~ 350 orders.
Described mill base is commercial goods, can need to determine according to color.
A preparation method for electric insulation part vacuum pouring mould, comprises the following steps:
(1) first by aluminum oxide powder preheating 4 ~ 6h at 90 ~ 120 DEG C, then be cooled to 30 ~ 50 DEG C for subsequent use;
(2) get bisphenol A type epoxy resin, metallic aluminium powder, acid anhydride type curing agent and aluminum oxide powder, at 55 ~ 70 DEG C stir be evacuated to vacuum tightness be down to below 150Pa mould material;
(3) at the mold cavity surface-coated releasing agent of vacuum pouring mould, and be preheated to 70 ~ 90 DEG C for subsequent use;
(4) process is vacuumized to the mould of step (3), below 150Pa is down to vacuum tightness, get 1/2 ~ 3/4 place of mould material note to mold cavity volume of step (2), pouring speed is 8 ~ 10kg/min, stop material feeding 5 ~ 10min, continue again to fill, be poured, keep vacuumizing state 10 ~ 15min;
(5) post curing treatment is carried out to the vacuum pouring mould of step (4), at 80 ~ 90 DEG C, heat 2h successively, at 90 ~ 110 DEG C, heat 2h, at 110 ~ 120 DEG C, heat 2h, heat 12h at 120 ~ 135 DEG C, then be cooled to room temperature with furnace temperature.
In described step (3) except mould and die preheating, the vacuum pouring tank of splendid attire mould also needs to be preheated to 70 ~ 80 DEG C.
Beneficial effect of the present invention:
In the present invention, electric insulation part vacuum pouring mould adopts poured with epoxy resin material, traditional mold making technology is combined with rapid shaping technique, substitute traditional metallic substance (45# steel or Q235 steel), required time is about 1/3 of traditional moulds working method, there is moulding cycle short, the feature such as cost is low, precision is high, the life-span is long, and mold weight light, be easy to repair, better can meet production and application requirement (i.e. vacuum pouring method manufacture requirements), significantly can reduce labor strength, overall economic efficiency is remarkable.
In the present invention, the heat conductivility of vacuum pouring mould, mechanical property, processing performance all can meet electric insulation part manufacturing processed to the requirement of mould, and its thermal conductivity is 2.5 ~ 5.4Wm
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-1, tensile strength is 75 ~ 105MPa, and compressive strength is 180 ~ 220MPa.Can significantly improve heat conductivility and the shock resistance of the rear material of solidification by adding metallic aluminium powder in poured with epoxy resin material, the thermal conductivity of its epoxy resin is only 0.2Wm
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-1, the thermal conductivity of mould can be increased to 2.5 ~ 5.4Wm by adding metallic aluminium powder
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-1.
In the present invention, electric insulation part mould adopts vacuum pouring legal system standby, and its method is simple, simple operation, is suitable for large-scale production and application.The shrinking percentage of the electric insulation part vacuum pouring mould adopting the method to prepare is only 0.05%, and wear resisting property is good, and dimensional stability is high.
Embodiment
Following embodiment is only described in further detail the present invention, but does not form any limitation of the invention.
Embodiment 1
Electric insulation part vacuum pouring moulding stock in the present embodiment, is made up of the raw material of following parts by weight: bisphenol A type epoxy resin 100 parts, and the viscosity at 25 DEG C is 6500mPas, and second-order transition temperature is 135 DEG C; Methyl tetrahydro phthalic anhydride 30 parts, the viscosity at 25 DEG C is 2900mPas; Metallic aluminium powder 120 parts, its particle diameter is 4 microns, purchased from ocean Aluminum company limited, is the aluminium powder finished product after silane treatment; Aluminum oxide powder 80 parts, particle diameter is 320 orders; Black color paste 2 parts.
The electric insulation part preparation method of vacuum pouring mould in the present embodiment, comprises the following steps:
(1) mould material is prepared:
First by aluminum oxide powder preheating 5h at 110 DEG C, then with furnace temperature be cooled to 45 DEG C for subsequent use; Get bisphenol A type epoxy resin, metallic aluminium powder, methyl tetrahydro phthalic anhydride, aluminum oxide powder and mill base, at 60 DEG C stir be evacuated to vacuum tightness be down to below 150Pa mould material (mould material is degassed very important, not can be pursuit speed and reduce the vacuum outgas time), viscosity is 8500mPas, and system temperature is 72 DEG C;
(2) pouring can and mould prepare:
Electric insulation part vacuum pouring mould is made up of six pieces of templates, fastening by thru-bolt, and one group six, its mould overlaps, first at mold cavity surface-coated releasing agent, uniform application 3 times, once and secondary terminals FX not coating release agent, and be preheated to 70 DEG C for subsequent use, pouring can be preheated to 75 DEG C for subsequent use;
(3) vacuum pouring process:
Process is vacuumized to the pouring can of step (2) and mould, below 150Pa is down to vacuum tightness, get 2/3 place of mould material note to first set mold cavity volume of step (1), pouring speed is 8kg/min, stops material feeding, then residue five mold is poured into a mould, cast one is taken turns rear (about 8min), then continues to fill first set mould, so that exhaust, six molds are poured, and keep vacuumizing state 12min;
(4) post cure processes:
Post curing treatment is carried out to the vacuum pouring mould of step (3), at 85 DEG C, heats 2h successively, at 110 DEG C, heat 2h, at 115 DEG C, heat 2h, heat 12h at 130 DEG C, then be cooled to room temperature with furnace temperature;
(5) six cover parts assemblings:
Six pieces of moulds of vacuum pouring mould are taken out in die sinking, are assembled into a set of vacuum pouring mould with thru-bolt.
Vacuum pouring mould prepared by the present embodiment, its thermal conductivity is 2.883Wm after tested
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-1, tensile strength is 81.6MPa, and compressive strength is 190.3MPa.
Embodiment 2
Electric insulation part vacuum pouring moulding stock in the present embodiment, is made up of the raw material of following parts by weight: bisphenol A type epoxy resin 95 parts, and the viscosity at 25 DEG C is 5800mPas, and second-order transition temperature is 132 DEG C; Methyl tetrahydro phthalic anhydride 25 parts, the viscosity at 25 DEG C is 2700mPas; Metallic aluminium powder 110 parts, its particle diameter is 4 microns, purchased from ocean Aluminum company limited, is the aluminium powder finished product after silane treatment; Aluminum oxide powder 60 parts, particle diameter is 320 orders; Black color paste 2 parts.
The electric insulation part preparation method of vacuum pouring mould in the present embodiment, comprises the following steps:
(1) mould material is prepared:
First by aluminum oxide powder preheating 5h at 100 DEG C, then with furnace temperature be cooled to 40 DEG C for subsequent use; Get bisphenol A type epoxy resin, metallic aluminium powder, methyl tetrahydro phthalic anhydride, aluminum oxide powder and mill base, at 55 DEG C stir be evacuated to vacuum tightness be down to below 150Pa mould material (mould material is degassed very important, not can be pursuit speed and reduce the vacuum outgas time), viscosity is 8200mPas, and system temperature is 69 DEG C;
(2) pouring can and mould prepare:
Electric insulation part vacuum pouring mould is made up of six pieces of templates, fastening by thru-bolt, and one group six, its mould overlaps, first at mold cavity surface-coated releasing agent, uniform application 3 times, once and secondary terminals FX not coating release agent, and be preheated to 75 DEG C for subsequent use, pouring can be preheated to 80 DEG C for subsequent use;
(3) vacuum pouring process:
Process is vacuumized to the pouring can of step (2) and mould, below 150Pa is down to vacuum tightness, get 2/3 place of mould material note to first set mold cavity volume of step (1), pouring speed is 9kg/min, stops material feeding, then residue five mold is poured into a mould, cast one is taken turns rear (about 7min), then continues to fill first set mould, so that exhaust, six molds are poured, and keep vacuumizing state 10min;
(4) post cure processes:
Post curing treatment is carried out to the vacuum pouring mould of step (3), at 85 DEG C, heats 2h successively, at 100 DEG C, heat 2h, at 110 DEG C, heat 2h, heat 12h at 125 DEG C, then be cooled to room temperature with furnace temperature;
(5) six cover parts assemblings:
Six pieces of moulds of vacuum pouring mould are taken out in die sinking, are assembled into a set of vacuum pouring mould with thru-bolt.
Vacuum pouring mould prepared by the present embodiment, its thermal conductivity is 2.703Wm after tested
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-1, tensile strength is 87.3MPa, and compressive strength is 210.7MPa.
Embodiment 3
Electric insulation part vacuum pouring moulding stock in the present embodiment, is made up of the raw material of following parts by weight: bisphenol A type epoxy resin 110 parts, and the viscosity at 25 DEG C is 6800mPas, and second-order transition temperature is 136 DEG C; Methyl hexahydrophthalic anhydride 35 parts, the viscosity at 25 DEG C is 2500mPas; Metallic aluminium powder 130 parts, its particle diameter is 4 microns, purchased from ocean Aluminum company limited, is the aluminium powder finished product after silane treatment; Aluminum oxide powder 80 parts, particle diameter is 320 orders; Black color paste 2 parts.
The electric insulation part preparation method of vacuum pouring mould in the present embodiment, comprises the following steps:
(1) mould material is prepared:
First by aluminum oxide powder preheating 5h at 120 DEG C, then with furnace temperature be cooled to 50 DEG C for subsequent use; Get bisphenol A type epoxy resin, metallic aluminium powder, methyl tetrahydro phthalic anhydride, aluminum oxide powder and mill base, at 65 DEG C stir be evacuated to vacuum tightness be down to below 150Pa mould material (mould material is degassed very important, not can be pursuit speed and reduce the vacuum outgas time), viscosity is 8500mPas, and system temperature is 72 DEG C;
(2) pouring can and mould prepare:
Electric insulation part vacuum pouring mould is made up of six pieces of templates, fastening by thru-bolt, and one group six, its mould overlaps, first at mold cavity surface-coated releasing agent, uniform application 3 times, once and secondary terminals FX not coating release agent, and be preheated to 80 DEG C for subsequent use, pouring can be preheated to 85 DEG C for subsequent use;
(3) vacuum pouring process:
Process is vacuumized to the pouring can of step (2) and mould, below 150Pa is down to vacuum tightness, get 2/3 place of mould material note to first set mold cavity volume of step (1), pouring speed is 10kg/min, stops material feeding, then residue five mold is poured into a mould, cast one is taken turns rear (about 6min), then continues to fill first set mould, so that exhaust, six molds are poured, and keep vacuumizing state 15min;
(4) post cure processes:
Post curing treatment is carried out to the vacuum pouring mould of step (3), at 90 DEG C, heats 2h successively, at 120 DEG C, heat 4h, heat 12h at 135 DEG C, then be cooled to room temperature with furnace temperature;
(5) six cover parts assemblings:
Six pieces of moulds of vacuum pouring mould are taken out in die sinking, are assembled into a set of vacuum pouring mould with thru-bolt.
Vacuum pouring mould prepared by the present embodiment, its thermal conductivity is 3.230Wm after tested
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-1, tensile strength is 94.9MPa, and compressive strength is 180.2MPa.