CN104290341B - The sealing device of Merlon Concha Arcae sunlight board - Google Patents
The sealing device of Merlon Concha Arcae sunlight board Download PDFInfo
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- CN104290341B CN104290341B CN201410477418.1A CN201410477418A CN104290341B CN 104290341 B CN104290341 B CN 104290341B CN 201410477418 A CN201410477418 A CN 201410477418A CN 104290341 B CN104290341 B CN 104290341B
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- sunlight board
- concha arcae
- heater
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Abstract
The invention discloses the sealing device of a kind of Merlon Concha Arcae sunlight board, the workbench including frame, being horizontally set in frame, the Working table clamp being arranged at workbench leading section, be arranged at the heater of the front side of workbench, be arranged at the sealing die of the front side of workbench and for driving heater and sealing die lifting and the drive mechanism of translation；Described heater includes that block steel body and the shape corresponding to Merlon Concha Arcae sunlight board are horizontally set at the material cavity in the middle part of a side of this bulk steel body, this material cavity just leading section to described workbench；Described sealing die includes steel block-shaped body and is arranged at the forming tank in the middle part of a side of steel block-shaped body, this forming tank just leading section to described workbench.The present invention can be automatically performed the edge sealings secondary operations of Merlon Concha Arcae sunlight board, and it has advantage rational in infrastructure, that production efficiency is high, sealing machining precision is high, processed finished products rate is high.
Description
Technical field
The present invention relates to the secondary operations equipment of a kind of Merlon Concha Arcae sunlight board, be specifically related to the sealing device of a kind of Merlon Concha Arcae sunlight board.
Background technology
Merlon Concha Arcae sunlight board is by the corrugated clear hollow plate of Merlon (PC) materials processing.It, as a kind of architectural lighting material, is frequently exposed to during use in natural environment, and dust, rainwater and other foreign material in environment enter in sheet material hollow structure the most under the influence of wind, cause its transmittance to decline；Meanwhile, the resistance to water of makrolon material is poor, after rainwater enters hollow structure, material plays certain Degradation, and the later stage there will be the problems such as jaundice, embrittlement, affects the service life of sheet material；Furthermore, the inwall of Merlon Concha Arcae sunlight board cannot coat again protective coating, such as uv-resistant coating, antistatic coating, ORC etc., the pollutant of part meta-acid alkalescence easily corrode sheet material after unguarded Merlon material contacts, reduce its service life.
In order to solve the problems referred to above, the way that market is commonly used is to be closed the end of Merlon Concha Arcae sunlight board by aluminium section bar fastener.But, owing to polycarbonate plate has stronger hardness, shape belongs to it and is rigidly connected, and the two cannot accomplish preferably to seal cooperation, it is impossible to thoroughly solves the problems referred to above.Furthermore, the production technology of aluminium section bar is also extrusion, when Merlon Concha Arcae sunlight board is polymorphic structure, then cannot produce suitable connection section bar.
Merlon Concha Arcae sunlight board has the strongest anti-weight bearing power, aims at high loaded region project design, has very huge market, and the solution of the problems referred to above is extremely urgent.Prior art is needed the sealing device of a kind of Merlon Concha Arcae sunlight board, to complete the edge sealings secondary operations of Merlon Concha Arcae sunlight board badly.
Summary of the invention
The invention aims to the deficiency overcoming prior art to exist, it is provided that the sealing device of a kind of Merlon Concha Arcae sunlight board, this sealing device can complete the edge sealings secondary operations of Merlon Concha Arcae sunlight board.
The present invention is achieved by the following technical solutions: the sealing device of a kind of Merlon Concha Arcae sunlight board, the workbench including frame, being horizontally set in frame, the Working table clamp being arranged at workbench leading section, be arranged at the front side of workbench heater, be arranged at the front side of workbench sealing die and for drive heater and sealing die lifting and translation drive mechanism；Described heater includes that block steel body and the shape corresponding to Merlon Concha Arcae sunlight board are horizontally set at the material cavity in the middle part of a side of this bulk steel body, this material cavity just leading section to described workbench；Described sealing die includes steel block-shaped body and is arranged at the forming tank in the middle part of a side of steel block-shaped body, this forming tank just leading section to described workbench.
In described heater, described block steel body is provided with heat transfer surface layer in the both sides up and down of described material cavity, described block steel body is provided above air channel in heat transfer surface layer above, described block steel body is also equipped with air channel in the lower section of following heat transfer surface layer, described heat transfer surface layer is evenly arranged with the air-permeating hole of several through material cavities and corresponding air channel, described block steel body is provided with installation cavity in the top in air channel above and the lower section in following air channel, multiple infrared heating tube it is evenly arranged with in installation cavity, installation cavity is equally spaced is provided with the air inlet connected with corresponding air channel, installation cavity is just being provided with a mini fan to each air inlet.
It is provided with temperature sensor in described upper and lower two air channels.
In described sealing die, the cross section of the bottom land of described forming tank be shaped as radiussed, the upper and lower inwall of described forming tank is provided with pattern draft.
Working table clamp includes the lower fixture block being connected on workbench, is positioned at the upper fixture block above lower fixture block and is arranged at the clamp cylinder above fixture block, the piston rod of described clamp cylinder is connected with described upper fixture block downwards, and the lower surface of described upper fixture block, the upper surface of described lower fixture block are the wavy surface of the upper and lower surface shape corresponding to Merlon Concha Arcae sunlight board.
The top of the leading section of described workbench is provided with location briquetting in the front side of described Working table clamp, this location briquetting be provided above positioning cylinder, the piston rod of described positioning cylinder is connected with described location briquetting downwards.
nullDescribed for driving the drive mechanism of heater and sealing die lifting and translation to include the 3rd base、It is arranged at the 3rd slide on the slide rail of the 3rd base、For driving the 3rd slide along the screw drive mechanism of slide rail anterior-posterior translation、It is connected to the first base above the 3rd slide by upright cylinder、The first slide being arranged on the slide rail of the first base、It is connected to the second base above the 3rd slide and the second slide being arranged on the slide rail of the second base by upright cylinder，Described heater is connected to the upper end of described first slide，Described sealing die is connected to the upper end of described second slide，Described for driving the drive mechanism of heater and sealing die lifting and translation also to include for promoting described heater or the push-and-pull jaw of described sealing die anterior-posterior translation、The jaw slide block being connected with push-and-pull jaw、With the slider track of jaw slide block sliding connection and drive push-and-pull jaw along the screw drive mechanism of slider track anterior-posterior translation.
Described heater is arranged between the leading section of described sealing die and described workbench.
It is provided with shell outside described frame, described heater, described sealing die are respectively positioned in the cavity that described shell surrounds, and described workbench is positioned at the outside of this cavity, and the leading section of workbench is stretched in this cavity, the upper end of described shell is provided with exhaust outlet, is provided with air exhauster in exhaust outlet.
The lower end of described frame is provided with multiple lower margin and castor.
The invention has the beneficial effects as follows: the present invention can be automatically performed the edge sealings secondary operations of Merlon Concha Arcae sunlight board, it has advantage rational in infrastructure, that production efficiency is high, sealing machining precision is high, processed finished products rate is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the external perspective structural representation of the present invention；
Fig. 3 is the structural representation of heater；
Fig. 4 is the structural representation of sealing die；
Fig. 5 be Fig. 4 A-A to cross-sectional view.
In the drawings: 1-frame；2-shell；3-workbench；The upper fixture block of 4-；Fixture block under 5-；6-clamp cylinder；7-positioning cylinder；8-positions briquetting；9-heater；10-bulk steel body；11-installation cavity；12-mini fan；13-infrared heating tube；14-air inlet；15-air channel；16-air-permeating hole；17-material cavity；18-conducts heat surface layer；19-sealing die；20-steel block-shaped body；21-forming tank；22-inwall；23-bottom land；24-the first slide；25-the first base；26-the second slide；27-the second base；28-cylinder；29-the 3rd slide；30-the 3rd base；31-push-and-pull jaw；32-jaw slide block；33-slider track；34-tri coloured lantern；35-touch screen；36-press button；37-exhaust outlet；38-air exhauster；39-castor；40-lower margin；41-workpiece.
Detailed description of the invention
As shown in Figure 1, the sealing device of a kind of Merlon Concha Arcae sunlight board, the workbench 3 including frame 1, being horizontally set in frame 1, the Working table clamp being arranged at workbench 3 leading section, is arranged at the heater 9 of the front side of workbench 3, is arranged at the sealing die 19 of the front side of workbench 3 and for the drive mechanism driving heater 9 and sealing die 19 to lift and translate；Heater 9 includes that block steel body 10 and the shape corresponding to Merlon Concha Arcae sunlight board are horizontally set at the material cavity 17 in the middle part of a side of this bulk steel body 10, this material cavity 17 just leading section to workbench 3；Sealing die 19 includes steel block-shaped body 20 and is arranged at the forming tank 21 in the middle part of a side of steel block-shaped body 20, this forming tank 21 just leading section to workbench 3.
As shown in Figure 3, in heater 9, block steel body 10 is provided with heat transfer surface layer 18 in the both sides up and down of material cavity 17, block steel body 10 is provided above air channel 15 in heat transfer surface layer 18 above, block steel body 10 is also equipped with air channel 15 in the lower section of following heat transfer surface layer 18, heat transfer surface layer 18 is evenly arranged with the air-permeating hole 16 of several through material cavities 17 and corresponding air channel 15, block steel body 10 is provided with installation cavity 11 in the top in air channel 15 above and the lower section in following air channel 15, multiple infrared heating tube 13 it is evenly arranged with in installation cavity 11, installation cavity 11 is equally spaced is provided with the air inlet 14 connected with corresponding air channel 15, installation cavity 11 is just provided with a mini fan 12 to each air inlet 14.It is provided with temperature sensor in upper and lower two air channels 15.
During processing heater 9, in the middle part of a side of block steel body 10, mill out material cavity 17；Air channel 15, installation cavity 11 is milled out in the both sides up and down of material cavity 17；Heating surface layer between material cavity 17 and air channel 15 processes several air-permeating holes 16 uniformly, loads infrared heating tube 13 and mini fan 12 in installation cavity 11, and mini fan 12 is just to air inlet 14；The air channel 15 milled out was a strip groove originally, block up at the lateral opening in air channel 15 and be provided with heat insulation heat proof material, it is internal that air channel 15 is closed in block steel body 10 by it, makes air channel 15 not be in communication with the outside, and air channel 15 is internal only to be connected with installation cavity 11 and air-permeating hole 16.
During work, infrared heating tube 13 quick and precisely generates heat, mini fan 12 is by air inlet 14, air channel 15 and air-permeating hole 16 by incoming for heat material cavity 17, and the Merlon Concha Arcae sunlight board in heated material chamber 17, the size of air quantity adjusts by controlling the rotating speed of blower fan.The heat distortion temperature of Merlon Concha Arcae sunlight board, at about 130 DEG C, generally adds man-hour doing thermoforming, temperature rises to 180 DEG C, makes material fully soften, and and then carries out follow-up mould molding processing.
As shown in Figure 4, Figure 5, in sealing die 19, the cross section of the bottom land 23 of forming tank 21 be shaped as radiussed, the upper and lower inwall 22 of forming tank 21 is provided with pattern draft.
During processing sealing die 19, take a rectangle bloom, mill out horizontal forming tank 21 at the middle part of a side of rectangle bloom, as die cavity, be relatively easy to processing.
During work, make Merlon Concha Arcae sunlight board through thermoplastic edge enter sealing die 19 forming tank 21 in, carry out post forming, during molding, open-ended being enclosed of Merlon Concha Arcae sunlight board.During the use through the Merlon Concha Arcae sunlight board of sealing, dust, rainwater and other foreign material in environment will not enter in sheet material hollow structure, it is to avoid the transmittance of sheet material, by foreign materials away, improves the service life of sheet material.
As shown in Figure 1, Working table clamp includes the lower fixture block 5 being connected on workbench 3, is positioned at the upper fixture block 4 above lower fixture block 5 and is arranged at the clamp cylinder 6 above fixture block 4, the piston rod of clamp cylinder 6 is connected with upper fixture block 4 downwards, and the lower surface of upper fixture block 4, the upper surface of lower fixture block 5 are the wavy surface of the upper and lower surface shape corresponding to Merlon Concha Arcae sunlight board.The top of the leading section of workbench 3 is provided with location briquetting 8 in the front side of Working table clamp, this location briquetting 8 be provided above positioning cylinder 7, the piston rod of positioning cylinder 7 downwards with position briquetting 8 and be connected.
After being placed on workbench 3 by workpiece 41, the leading section of workpiece 41 forward extends out from the front end of workbench 3, and workpiece 41 is positioned by Working table clamp afterwards, and workpiece 41 is compressed by location briquetting 8.
nullAs shown in Figure 1，Drive mechanism for driving heater 9 and sealing die 19 to lift and translate includes the 3rd base 30、It is arranged at the 3rd slide 29 on the slide rail of the 3rd base 30、For driving the 3rd slide 29 along the screw drive mechanism of slide rail anterior-posterior translation、It is connected to the first base 25 above the 3rd slide 29 by upright cylinder 28、The first slide 24 being arranged on the slide rail of the first base 25、It is connected to the second base 27 above the 3rd slide 29 and the second slide 26 being arranged on the slide rail of the second base 27 by upright cylinder 28，Heater 9 is connected to the upper end of the first slide 24，Sealing die 19 is connected to the upper end of the second slide 26，Drive mechanism for driving heater 9 and sealing die 19 to lift and translate also includes for promoting heater 9 or the push-and-pull jaw 31 of sealing die 19 anterior-posterior translation、The jaw slide block 32 being connected with push-and-pull jaw 31、The slider track 33 of jaw slide block 32 sliding connection and drive push-and-pull jaw 31 along the screw drive mechanism of slider track 33 anterior-posterior translation.Heater 9 is arranged between the leading section of sealing die 19 and workbench 3.Push-and-pull jaw 31 is made up of with the cylinder on support body support body, the jig arm of the left and right sides being articulated with support body and connection, and the piston rod of cylinder is connected with corresponding jig arm.
During work, heater 9 rises under the driving of cylinder 28, screw drive mechanism drives push-and-pull jaw 31 to promote heater 9 along the slide rail of the first base 25 to workpiece 41 side shifting, the leading section of workpiece 41 is heated to soften in entering material cavity 17, push-and-pull jaw 31 makes heater 9 exit afterwards, decline, heating is driven to complete by cylinder 28 again.Screw drive mechanism drives the 3rd slide 29 along the slide rail of the 3rd base 30 to workpiece 41 side shifting, after sealing die 19 moves to the side of workpiece 41, sealing die 19 rises under the driving of cylinder 28, screw drive mechanism drives push-and-pull jaw 31 to promote sealing die 19 along the slide rail of the first base 25 to workpiece 41 side shifting, the leading section of workpiece 41 is sealed in entering forming tank 21, push-and-pull jaw 31 makes sealing die 19 exit afterwards, then is driven decline, sealing to complete by cylinder 28.
As shown in Figure 1 and Figure 2, shell 2 it is provided with outside frame 1, heater 9, sealing die 19 are respectively positioned in the cavity that shell 2 surrounds, workbench 3 is positioned at the outside of this cavity, the leading section of workbench 3 is stretched in this cavity, and the upper end of shell 2 is provided with exhaust outlet 37, is provided with air exhauster 38 in exhaust outlet 37, for internal heat is extracted out in time, it is to avoid device interior temperature is the highest.The lower end of frame 1 is provided with multiple lower margin 40 and castor 39.The top of shell 2 is provided with tri coloured lantern 34.As in figure 2 it is shown, the outside of shell 2 is additionally provided with touch screen 35 and press button 36.
Finally should be noted that; above content is only in order to illustrate technical scheme; rather than limiting the scope of the invention, simple modification that technical scheme is carried out by those of ordinary skill in the art or equivalent, all without departing from the spirit and scope of technical solution of the present invention.
Claims (9)
1. the sealing device of a Merlon Concha Arcae sunlight board, it is characterised in that: the sealing device of described Merlon Concha Arcae sunlight board include frame, the workbench being horizontally set in frame, be arranged at workbench leading section Working table clamp, be arranged at the front side of workbench heater, be arranged at the front side of workbench sealing die and for drive heater and sealing die lifting and translation drive mechanism；Described heater includes that block steel body and the shape corresponding to Merlon Concha Arcae sunlight board are horizontally set at the material cavity in the middle part of a side of this bulk steel body, this material cavity just leading section to described workbench；Described sealing die includes steel block-shaped body and is arranged at the forming tank in the middle part of a side of steel block-shaped body, this forming tank just leading section to described workbench；In described heater, described block steel body is provided with heat transfer surface layer in the both sides up and down of described material cavity, described block steel body is provided above air channel in heat transfer surface layer above, described block steel body is also equipped with air channel in the lower section of following heat transfer surface layer, described heat transfer surface layer is evenly arranged with the air-permeating hole of several through material cavities and corresponding air channel, described block steel body is provided with installation cavity in the top in air channel above and the lower section in following air channel, multiple infrared heating tube it is evenly arranged with in installation cavity, installation cavity is equally spaced is provided with the air inlet connected with corresponding air channel, installation cavity is just being provided with a mini fan to each air inlet.
The sealing device of Merlon Concha Arcae sunlight board the most according to claim 1, it is characterised in that: it is provided with temperature sensor in described upper and lower two air channels.
The sealing device of Merlon Concha Arcae sunlight board the most according to claim 1, it is characterised in that: in described sealing die, the cross section of the bottom land of described forming tank be shaped as radiussed, the upper and lower inwall of described forming tank is provided with pattern draft.
The sealing device of Merlon Concha Arcae sunlight board the most according to claim 1, it is characterized in that: Working table clamp includes the lower fixture block being connected on workbench, is positioned at the upper fixture block above lower fixture block and is arranged at the clamp cylinder above fixture block, the piston rod of described clamp cylinder is connected with described upper fixture block downwards, and the lower surface of described upper fixture block, the upper surface of described lower fixture block are the wavy surface of the upper and lower surface shape corresponding to Merlon Concha Arcae sunlight board.
The sealing device of Merlon Concha Arcae sunlight board the most according to claim 4, it is characterized in that: the top of the leading section of described workbench is provided with location briquetting in the front side of described Working table clamp, this location briquetting be provided above positioning cylinder, the piston rod of described positioning cylinder is connected with described location briquetting downwards.
null6. according to the sealing device of the Merlon Concha Arcae sunlight board described in any one in claim 1-5，It is characterized in that: described for driving the drive mechanism of heater and sealing die lifting and translation to include the 3rd base、It is arranged at the 3rd slide on the slide rail of the 3rd base、For driving the 3rd slide along the screw drive mechanism of slide rail anterior-posterior translation、It is connected to the first base above the 3rd slide by upright cylinder、The first slide being arranged on the slide rail of the first base、It is connected to the second base above the 3rd slide and the second slide being arranged on the slide rail of the second base by upright cylinder，Described heater is connected to the upper end of described first slide，Described sealing die is connected to the upper end of described second slide，Described for driving the drive mechanism of heater and sealing die lifting and translation also to include for promoting described heater or the push-and-pull jaw of described sealing die anterior-posterior translation、The jaw slide block being connected with push-and-pull jaw、With the slider track of jaw slide block sliding connection and drive push-and-pull jaw along the screw drive mechanism of slider track anterior-posterior translation.
The sealing device of Merlon Concha Arcae sunlight board the most according to claim 6, it is characterised in that: described heater is arranged between the leading section of described sealing die and described workbench.
The sealing device of Merlon Concha Arcae sunlight board the most according to claim 1, it is characterized in that: outside described frame, be provided with shell, described heater, described sealing die are respectively positioned in the cavity that described shell surrounds, described workbench is positioned at the outside of this cavity, the leading section of workbench is stretched in this cavity, the upper end of described shell is provided with exhaust outlet, is provided with air exhauster in exhaust outlet.
The sealing device of Merlon Concha Arcae sunlight board the most according to claim 8, it is characterised in that: the lower end of described frame is provided with multiple lower margin and castor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410477418.1A CN104290341B (en) | 2014-09-18 | 2014-09-18 | The sealing device of Merlon Concha Arcae sunlight board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410477418.1A CN104290341B (en) | 2014-09-18 | 2014-09-18 | The sealing device of Merlon Concha Arcae sunlight board |
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| Publication Number | Publication Date |
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| CN104290341A CN104290341A (en) | 2015-01-21 |
| CN104290341B true CN104290341B (en) | 2016-11-09 |
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| CN201410477418.1A Active CN104290341B (en) | 2014-09-18 | 2014-09-18 | The sealing device of Merlon Concha Arcae sunlight board |
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| CN109532069B (en) * | 2018-12-21 | 2021-02-26 | 广东国伟兴塑胶科技股份有限公司 | Sealing processing method of polycarbonate corrugated sunlight plate |
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| JPH0999516A (en) * | 1995-10-06 | 1997-04-15 | Chichibu Onoda Cement Corp | Interior composite member using artificial marble and manufacture thereof |
| JP5551390B2 (en) * | 2009-08-07 | 2014-07-16 | 川上産業株式会社 | Synthetic resin hollow plate side end sealing device and method for manufacturing synthetic resin hollow plate with side end sealed |
| CN103496170A (en) * | 2013-09-29 | 2014-01-08 | 苏州浩德自动化设备有限公司 | Edge sealing forming system for hollow plate |
| CN103817914B (en) * | 2014-02-12 | 2016-09-21 | 东北石油大学 | A kind of oil baffle edge sealing equipment |
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Effective date of registration: 20200714 Address after: 201716 Building 1 and 2, No. 288, Maodian Road, Liantang Town, Qingpu District, Shanghai Patentee after: Shanghai Pincheng Holding Group Co.,Ltd. Address before: Qingpu District of Shanghai city in 201706 Zhao Zhen Song Hua Lu No. 777 Building 1 Patentee before: POLYSHINE TECHNOLOGY (SHANGHAI) Co.,Ltd. |
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Denomination of invention: Sealing Equipment for Polycarbonate Corrugated Sunshine Sheet Effective date of registration: 20220801 Granted publication date: 20161109 Pledgee: Bank of China Limited Shanghai Qingpu sub branch Pledgor: Shanghai Pincheng Holding Group Co.,Ltd. Registration number: Y2022980011641 |