CN104289982A - Intelligent grinding machine - Google Patents
Intelligent grinding machine Download PDFInfo
- Publication number
- CN104289982A CN104289982A CN201310299303.3A CN201310299303A CN104289982A CN 104289982 A CN104289982 A CN 104289982A CN 201310299303 A CN201310299303 A CN 201310299303A CN 104289982 A CN104289982 A CN 104289982A
- Authority
- CN
- China
- Prior art keywords
- module
- abrasive machine
- body circuit
- main body
- intelligent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an intelligent grinding machine. The intelligent grinding machine comprises a base, a power device arranged on the base, and grinding wheels arranged at the two ends of the power device, wherein a guide rail device is arranged between the power device and the base; and a control system is additionally arranged on the base, and comprises a PLC body circuit module, and an infrared induction module, a time detection module, a current detection module, a frequency converter module, a sound module, a power supply module and a human-computer interface module connected with the PLC body circuit module. When the intelligent grinding machine is not used, the intelligent grinding machine is automatically disconnected; when the working load is higher, an operator is prompted to reduce the pressure; when a human body is contacted with the grinding machine within a certain dangerous distance, the operator can be prompted; and when the cutter sharpening is performed for a long time, and a cutter sharpening tool is heated up or a lot of people are gathered for grinding, a power supply is automatically cut off to stop continuous use so as to prevent the operator from being injured.
Description
Technical field
The present invention relates to a kind of abrasive machine, especially a kind of intelligent abrasive machine.
Background technology
Grinding materials and grinding tool industry is an important indispensable function in machine tool industry, and its product is widely used in all trades and professions in processing manufacturing industry, and the application related in recent years is constantly expanded.Along with the develop rapidly of the industries such as domestic and international machine-building, building materials, objectively require that grinding materials and grinding tool adapts with it, emery wheel as the major product of the industry of grinding tool abrasive material, high-quality, efficient, safe, product are multiplex, cost degradation is just becoming industry and enterprise the general character requirement of its cutting and sanding property.The advantage development of the industry that the emery wheel use amounts such as China's iron and steel, automobile, lathe, agricultural machinery, bearing, shipbuilding, railway and Aero-Space are intensive, the use amount of emery wheel is increasing year by year, add domestic and international enterprise customer progressively eliminate wear no resistance, lifetime is short, traditional emery wheel of poor stability, then adopt super abrasive, super-long service life, an ultra sharp, can grinding cut composite wheel new product.
Abrasive machine is a kind of widely used grinding facility, one of the machinery being used for grinding that mechanical field is commonly used, be used to the common equipment of the various cutter of sharpening, instrument, it is mainly made up of pedestal, emery wheel, motor or other power sources, bracket, protective cover and feed feeder etc.Emery wheel is made up of abrasive material, adhesive and reinforcement material usually.Emery wheel is when High Rotation Speed, can produce harm to human body, emery wheel is more crisp, rotating speed is very high, easily causes danger during use, in actual use, often there are some problems, such as, do not turn off power supply, abrasive machine dallies for a long time, the motor feels hot, burn out motor, when sharpening workpiece, pressure is excessive, skids and hinders hand etc.The abrasive machine protective equipment of current use is not very perfect, particularly newly contacts the operator of abrasive machine, can not grasp very well, cause finger slippage, cause danger to abrasive machine, causes security incident.
Use novel content
In order to solve the defect existing for prior art medium sand turbine, provide one can auto-breaking, inductor, voice reminder, function of safety protection be in the intelligent abrasive machine of one.
To achieve these goals, the technical solution used in the present invention is:
A kind of intelligent abrasive machine, comprise base, power set are on the base set and are arranged on the emery wheel at these power set two ends, it is characterized in that, track-type facilities is provided with between described power set and base, described base is also provided with control system, this control system comprise PLC main body circuit module and with the infrared induction module of this PLC main body circuit model calling, time detecting module, current detection module, frequency converter module, sound module, power module and human-computer interface module;
Described PLC main body circuit module connects abrasive machine by multiple optocoupler, described optocoupler comprises instruction input optocoupler and instruction exports optocoupler, the command signal that described infrared induction module, time detecting module, current detection module, frequency converter module, human-computer interface module send is delivered to PLC main body circuit module by instruction input optocoupler and is carried out analyzing and processing, and the corresponding operational module that the command signal after process is sent to abrasive machine by instruction output optocoupler carries out driving work.
Preferably, described power set are motor, and the two ends of this motor are provided with output shaft, and output shaft is connected with described emery wheel.
Preferably, the below of described motor is fixed with multiple roller.
Preferably, described track-type facilities comprises cross slide way and longitudinal rail, and the roller of described motor contacts with guide pass.
Preferably, the outside of described emery wheel is provided with wheel-guard.
Preferably, described human-computer interface module comprises key-press module and display module, and the output of described key-press module connects the input of PLC main body circuit module, and the output of described PLC main body circuit unit connects display module.
Preferably, described key-press module comprises automatically, manually, reset, positive crawl, antipoints are dynamic, number of times, speed and position button, those button outputs described connect PLC main body circuit unit respectively.
Preferably, described infrared induction module comprises infrared inductor, and this infrared inductor is arranged on wheel-guard.
Beneficial effect of the present invention is: this intelligent abrasive machine is meeting auto-breaking when no one uses, when service load is very large, operator is reminded to reduce pressure, when human body contacts at certain risk distance with abrasive machine, operator can be reminded, when long-time sharpening, when the intensification of sharpening instrument or many people flock together and carry out grinding, will automatic cut-off power, stop and continue to use, avoid producing injury to operator.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is the schematic diagram of control system of the present invention
Detailed description of the invention
Further understand for making to have architectural feature of the present invention and effect of reaching and be familiar with, coordinate detailed description in order to preferred embodiment and accompanying drawing, be described as follows:
As shown in Figure 1, a kind of intelligent abrasive machine, comprise base 1, be arranged on the power set 2 on this base 1 and be arranged on the emery wheel 3 at these power set 2 two ends, as improvement of the present invention, be provided with track-type facilities 4 between power set 2 and base 1, power set 2 are motor, the two ends of this motor are provided with output shaft, and output shaft is connected with emery wheel 3.
The below of motor 2 is fixed with multiple roller 5, and track-type facilities 4 comprises cross slide way 6 and longitudinal rail 7, and the roller 5 of motor contacts with guide pass, and motor 2 can do vertical and horizontal along track-type facilities 4 and move under the effect of thrust in the horizontal plane of base.
Further, the outside of emery wheel 3 is provided with wheel-guard 8.Wheel-guard 8 is provided with the breach exposing emery wheel 3 working face, and breach is provided with infrared inductor 9.Base 1 is also provided with display screen 10, and voice prompting device 11, display screen is provided with button 12.
As further improvement of the present invention, base 1 is also provided with control system, as shown in Figure 2, this control system comprise PLC main body circuit module and with the infrared induction module of this PLC main body circuit model calling, time detecting module, current detection module, frequency converter module, sound module, power module and human-computer interface module;
PLC main body circuit module connects abrasive machine by multiple optocoupler, optocoupler comprises instruction input optocoupler and instruction exports optocoupler, the command signal that described infrared induction module, time detecting module, current detection module, frequency converter module, human-computer interface module send is delivered to PLC main body circuit module by instruction input optocoupler and is carried out analyzing and processing, and the corresponding operational module that the command signal after process is sent to abrasive machine by instruction output optocoupler carries out driving work.
Preferably, human-computer interface module comprises key-press module and display module, and the output of key-press module connects the input of PLC main body circuit module, and the output of PLC main body circuit module connects display module.
Preferably, key-press module comprises automatically, manually, reset, positive crawl, antipoints are dynamic, number of times, speed and position button, those button outputs connect PLC main body circuit module respectively.
In the present invention, key-press module is corresponding with button 12, display module is corresponding with display screen 10, sound module is arranged in voice prompting device 11, infrared induction module installation is in infrared inductor 9, infrared induction module is used for the position of inductive operation person, time detecting module is for detecting process time, current detection module is for detecting the size of circuit in motor, frequency converter module detects the rotating speed of motor, sound module sends voice message, the connection of power module control circuit and cut-out, man-machine interface module closes the rotating speed of motor process time, when abrasive machine is started working, when a certain location contacts of the health of people is to the emery wheel 3 of abrasive machine, infrared inductor 9 sends signal to PLC main body circuit module, signal issues sound module after PLC main body circuit resume module, namely voice prompting device 11 can give the alarm, time detecting module, current detection module, frequency converter module is by the working time of motor 2, size of current, tach signal issues PLC main body circuit module, signal issues power module and human-computer interface module after PLC main body circuit resume module, concrete data are demonstrated at display screen 10.Operator sets predetermined parameter by button 12 before processing, and when when real work, the parameter of working time, size of current, rotating speed is greater than predetermined parameter, power module meeting automatic cut-off power, stops the work of motor 2.
More than show and describe general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; the just principle of the present invention described in above-described embodiment and description; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in claimed scope of the present invention.The protection domain of application claims is defined by appending claims and equivalent thereof.
Claims (8)
1. an intelligent abrasive machine, comprise base, power set are on the base set and are arranged on the emery wheel at these power set two ends, it is characterized in that, track-type facilities is provided with between described power set and base, described base is also provided with control system, this control system comprise PLC main body circuit module and with the infrared induction module of this PLC main body circuit model calling, time detecting module, current detection module, frequency converter module, sound module, power module and human-computer interface module;
Described PLC main body circuit module connects abrasive machine by multiple optocoupler, described optocoupler comprises instruction input optocoupler and instruction exports optocoupler, the command signal that described infrared induction module, time detecting module, current detection module, frequency converter module, human-computer interface module send is delivered to PLC main body circuit module by instruction input optocoupler and is carried out analyzing and processing, and the corresponding operational module that the command signal after process is sent to abrasive machine by instruction output optocoupler carries out driving work.
2. the intelligent abrasive machine of one according to claim 1, is characterized in that, described power set are motor, and the two ends of this motor are provided with output shaft, and output shaft is connected with described emery wheel.
3. the intelligent abrasive machine of one according to claim 2, is characterized in that, the below of described motor is fixed with multiple roller.
4. the intelligent abrasive machine of one according to claim 3, is characterized in that, described track-type facilities comprises cross slide way and longitudinal rail, and the roller of described motor contacts with guide pass.
5. the intelligent abrasive machine of one according to claim 1 and 2, is characterized in that, the outside of described emery wheel is provided with wheel-guard.
6. the intelligent abrasive machine of one according to claim 1, it is characterized in that, described human-computer interface module comprises key-press module and display module, and the output of described key-press module connects the input of PLC main body circuit module, and the output of described PLC main body circuit module connects display module.
7. the intelligent abrasive machine of one according to claim 6, it is characterized in that, described key-press module comprises automatically, manually, reset, positive crawl, antipoints are dynamic, number of times, speed and position button, those button outputs described connect PLC main body circuit module respectively.
8. the intelligent abrasive machine of one according to claim 1, is characterized in that, described infrared induction module comprises infrared inductor, and this infrared inductor is arranged on wheel-guard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310299303.3A CN104289982A (en) | 2013-07-16 | 2013-07-16 | Intelligent grinding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310299303.3A CN104289982A (en) | 2013-07-16 | 2013-07-16 | Intelligent grinding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104289982A true CN104289982A (en) | 2015-01-21 |
Family
ID=52310053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310299303.3A Pending CN104289982A (en) | 2013-07-16 | 2013-07-16 | Intelligent grinding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104289982A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105500121A (en) * | 2015-12-14 | 2016-04-20 | 无锡市永亿精密铸造有限公司 | Grinding machine |
| CN107263271A (en) * | 2017-06-29 | 2017-10-20 | 西华大学 | A kind of type horizontal metallurgical polished machine |
| CN108081141A (en) * | 2018-01-24 | 2018-05-29 | 深圳和而泰智能控制股份有限公司 | A kind of protective cover and angle grinder |
| CN110712132A (en) * | 2019-10-31 | 2020-01-21 | 贵州航天工业学校 | Safe operation monitoring and protecting system of grinding machine |
| CN117428682A (en) * | 2023-12-08 | 2024-01-23 | 青岛瑰宝电子科技有限公司 | Plc controlled servo lithium battery grinding wheel polishing system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6039040A (en) * | 1983-08-09 | 1985-02-28 | G N Tool Kk | Cnc tool grinding machine with automatically exchangeable grindstone |
| CN2080012U (en) * | 1990-12-27 | 1991-07-03 | 湖柴重型汽车修理厂 | Simple universal tool grinding machine |
| JPH11333675A (en) * | 1998-05-29 | 1999-12-07 | Excel:Kk | S-gash ball end mill grinding machine |
| CN201136109Y (en) * | 2007-12-03 | 2008-10-22 | 陈忠良 | Full-automatic numerical control knife sharpener |
| CN102049707A (en) * | 2009-10-30 | 2011-05-11 | 深圳市金钻工具制造技术有限公司 | Asymmetric multi-cutting-edge cutter sharpening method and numerically controlled sharpener |
-
2013
- 2013-07-16 CN CN201310299303.3A patent/CN104289982A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6039040A (en) * | 1983-08-09 | 1985-02-28 | G N Tool Kk | Cnc tool grinding machine with automatically exchangeable grindstone |
| CN2080012U (en) * | 1990-12-27 | 1991-07-03 | 湖柴重型汽车修理厂 | Simple universal tool grinding machine |
| JPH11333675A (en) * | 1998-05-29 | 1999-12-07 | Excel:Kk | S-gash ball end mill grinding machine |
| CN201136109Y (en) * | 2007-12-03 | 2008-10-22 | 陈忠良 | Full-automatic numerical control knife sharpener |
| CN102049707A (en) * | 2009-10-30 | 2011-05-11 | 深圳市金钻工具制造技术有限公司 | Asymmetric multi-cutting-edge cutter sharpening method and numerically controlled sharpener |
Non-Patent Citations (3)
| Title |
|---|
| 吴启红: "《可编程序控制系统设计技术》", 30 June 2012 * |
| 张万忠: "《可编程控制器入门及应用实例欧姆龙CPM2A系列》", 31 March 2008 * |
| 苗晋涛: "一种智能化砂轮机的设计", 《现代企业教育》 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105500121A (en) * | 2015-12-14 | 2016-04-20 | 无锡市永亿精密铸造有限公司 | Grinding machine |
| CN107263271A (en) * | 2017-06-29 | 2017-10-20 | 西华大学 | A kind of type horizontal metallurgical polished machine |
| CN108081141A (en) * | 2018-01-24 | 2018-05-29 | 深圳和而泰智能控制股份有限公司 | A kind of protective cover and angle grinder |
| CN110712132A (en) * | 2019-10-31 | 2020-01-21 | 贵州航天工业学校 | Safe operation monitoring and protecting system of grinding machine |
| CN117428682A (en) * | 2023-12-08 | 2024-01-23 | 青岛瑰宝电子科技有限公司 | Plc controlled servo lithium battery grinding wheel polishing system |
| CN117428682B (en) * | 2023-12-08 | 2024-04-12 | 青岛瑰宝电子科技有限公司 | Plc controlled servo lithium battery grinding wheel polishing system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104289982A (en) | Intelligent grinding machine | |
| CN103447959A (en) | Automatic sand paper replacing device | |
| CN102641941A (en) | Automatic stop counting, speed adjusting and safety protecting device of punch | |
| CN205668033U (en) | A kind of decompressor for processing car door | |
| CN203918719U (en) | A kind of steel cutter sweep | |
| CN104440366A (en) | Dust treatment device of numerical-control machining center | |
| CN204277687U (en) | A kind of constant pressure type reinforcing bar weld seam grinding attachment | |
| CN205270657U (en) | Punching machine safety auxiliary device | |
| CN205835044U (en) | A kind of control system of chamfering polishing machine | |
| CN204277097U (en) | A kind of novel metal band sawing machine control system | |
| CN203621740U (en) | Cutting machine special for aluminum products | |
| CN202137793U (en) | Safety protective device for operation area of shearing machine | |
| CN203541355U (en) | Passive safety protection device of stamping device | |
| CN202111924U (en) | Static removing device | |
| CN204926417U (en) | Punch worker prevents sleepy device | |
| CN204471158U (en) | A kind of intelligent Wheel machine | |
| CN205996714U (en) | A kind of Full-automatic numerical control knife sharpener | |
| CN203495643U (en) | Automatic sand paper replacing apparatus | |
| CN204953990U (en) | Novel engraving and milling machine | |
| CN204095161U (en) | Flattening treating apparatus scrapped by a kind of gas cylinder | |
| CN202910220U (en) | Lettering punching machine protection device | |
| CN205147951U (en) | A protection casing for numerical control machine tool | |
| CN203638885U (en) | Device for removing waste filaments on paper tubes | |
| CN211315743U (en) | Safety protection device for infrared auxiliary open mill | |
| CN204339931U (en) | A kind of slide plate plate face profiling machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150121 |
|
| RJ01 | Rejection of invention patent application after publication |