CN104289967A - Atomization cutting oil spray system - Google Patents
Atomization cutting oil spray system Download PDFInfo
- Publication number
- CN104289967A CN104289967A CN201410514665.4A CN201410514665A CN104289967A CN 104289967 A CN104289967 A CN 104289967A CN 201410514665 A CN201410514665 A CN 201410514665A CN 104289967 A CN104289967 A CN 104289967A
- Authority
- CN
- China
- Prior art keywords
- saw blade
- cutting
- oil
- compressed air
- cutting saw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/006—Accessories specially designed for sawing machines or sawing devices for removing or collecting chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/02—Devices for lubricating or cooling circular saw blades
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The invention provides an atomization cutting oil spray system. The atomization cutting oil spray system comprises a rear cover plate, a beam arranged at the upper end of the rear cover plate and used to fix an oil fog spray head, a compressed air supply pipeline used to convey air supplies, a main air pipe with an air ternary element and an electromagnetic valve, a branch pipe 1 with an oil fog generator and communicated with the oil fog spray head and a branch pipe 2 communicated with a compressed air spray head, wherein an open groove matched with a rotation shaft of a cutting saw blade is formed in the rear cover plate, at least one end of the beam is connected with a cantilever, and the compressed air spray head used to blow and sweep chippings on the cutting saw blade is arranged on the cantilever. The atomization cutting oil spray system uses the oil fog spray head to spray cutting oil fog onto saw teeth of the cutting saw blade, brings accumulated metal chippings adhered to the saw teeth away, uses the compressed air spray head to blow and sweep the chippings on the cutting saw blade, accelerates falling of the accumulated metal chippings, guarantees consistency of sawing force, improves accuracy of cutting products, prevents the cutting saw blade from being passivated and crazed, and has certain lubrication functions, and prolongs use life of the cutting saw blade.
Description
Technical field
The present invention relates to a kind of atomization cutting oil spray equipment.
background technology
Metal annular sawing machine is mainly for the cutting of tubing and different in nature material, its cutting saw blade can produce metal Integrated Chip and be attached on sawtooth in sawing process, affect sawing force and quality, easily cause saw blade passivation and cracking, the comparatively serious technical problem of existence, the service life of cutting saw blade is low, replacing number of times is high, cause production efficiency to reduce, the uniformity of sawing force is poor, and machining accuracy cannot be ensured.
Summary of the invention
The invention provides a kind of atomization cutting oil spray equipment can cleared up sawtooth iron filings fast, extend cutting saw blade lifetime.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of atomization cutting oil spray equipment, comprising: back shroud, this back shroud offers the open slot coordinated with the rotating shaft of cutting saw blade; Be arranged on the crossbeam of described back shroud upper end for fixing mist of oil shower nozzle, this crossbeam at least one end is connected with cantilever; Described cantilever is provided with for purging the compressed air spray head cutting saw blade; For carrying the compressed air supply line of source of the gas, this compressed air supply line comprise there is air three element and magnetic valve main tracheae, there is oil fog generator and the arm one be communicated with mist of oil shower nozzle and the arm two be communicated with described compressed air spray head.
The angle of the tangential direction of described mist of oil shower nozzle and cutting saw blade
meet 90 ° of <
< 180 ° °, preferably, described angle
it is 45 °.
Described mist of oil shower nozzle comprises point type nozzle and is set in the protective sleeve outside this point type nozzle.
Described compressed air spray head adopts the hydraulic quick coupler with flow speed control valve.
Described arm one and arm two are provided with speed control valve.
Described cantilever lower end is provided with spacing clamping plate, and these spacing clamping plate are provided with to block, should support block end face and coordinate with cutting saw blade surface gap.
Described back shroud lower end is connected with for cleaning the steel wire lump cutting saw blade sawtooth by installing plate bearing, and the circumference of this steel wire lump and the circumference of described cutting saw blade are fitted.
From above technical scheme, the present invention uses mist of oil sprinkler to cut mist of oil to cutting saw blade sawtooth place, the metal Integrated Chip sticked at sawtooth place is taken away, and is purged cutting saw blade by compressed air spray head, accelerates coming off of metal Integrated Chip, ensure the uniformity of sawing force, improve and cut Product Precision, prevent saw blade passivation and cracking, and play certain lubrication, extend the service life of cutting saw blade low, reduction of enhancing productivity.
Accompanying drawing explanation
Fig. 1 is the structural representation that the present invention is atomized cutting oil spray equipment;
Fig. 2 is the assembling schematic diagram that the present invention is atomized cutting oil spray equipment, shows the installation site of cutting saw blade, and is removed by the protective sleeve of mist of oil shower nozzle, and inner point type nozzle is shown.
In figure: 100, back shroud, 110, open slot, 200, mist of oil shower nozzle; 210, point type nozzle, 220, protective sleeve, 300, crossbeam; 400, cantilever; 410, spacing clamping plate, 411, to block, 500, compressed air spray head; 600, compressed air supply line; 610, main tracheae, 611, air three element, 612, magnetic valve; 620, arm one; 621, oil fog generator, 622, speed control valve, 630, arm two; 631, speed control valve; 700, saw blade is cut, 800, steel wire lump, 810, installing plate.
Detailed description of the invention
Below in conjunction with accompanying drawing, a kind of preferred embodiment of the present invention is described in detail.
As illustrated in fig. 1 and 2, the present invention is atomized cutting oil spray equipment and comprises back shroud 100, mist of oil shower nozzle 200, compressed air spray head 500 and compressed air supply line 600.
Described back shroud 100 to be fixed with the gear case body cutting saw blade rotating shaft by bolt and to be connected, back shroud offers with install after the open slot 110 that coordinates of the rotating shaft of cutting saw blade 700, the width of this open slot is greater than the diameter cutting saw blade, the length of open slot designs as required, meet certain adjustable distance, to adapt to different cutting saw blades, the length of the present embodiment split shed groove approximates the radius size of cutting saw blade.
Described back shroud upper end is provided with crossbeam 300, and this crossbeam is used for fixing described mist of oil shower nozzle 200, and this crossbeam at least one end is connected with cantilever 400, cantilever is provided with for purging the described compressed air spray head 500 cutting saw blade.In the present embodiment, the two ends of crossbeam are all connected with cantilever, cantilever be fixedly connected with spacing clamping plate 410 bottom, these spacing clamping plate are made up of two symmetrically arranged baffle plates, be bolted to connection between two baffle plates on cantilever, gap between two baffle plates is greater than the thickness cutting saw blade, two baffle plates are provided with to block 411, the end face that should support block coordinates with cutting saw blade surface gap, with reference to Fig. 2, described to block and cutting saw blade matched in clearance, position-limiting action can be played to cutting saw blade, when cutting saw blade rotational trajectory and occurring deviation, correcting can be provided to block, the Integrated Chip cutting saw blade surface can clean by described two side shields.
As illustrated in fig. 1 and 2; described mist of oil shower nozzle 200 comprises point type nozzle 210 and is set in the protective sleeve 220 outside this point type nozzle; the Way out of the point type nozzle of mist of oil shower nozzle vertically downward; when cutting saw blade and turning clockwise; mist of oil shower nozzle is positioned at the upper right side of cutting saw blade; when cutting saw blade and being rotated counterclockwise, mist of oil shower nozzle is then arranged on the upper left side of cutting saw blade.The angle of the tangential direction of described mist of oil shower nozzle and cutting saw blade
meet 90 ° of <
< 180 °, works as angle
when being 45 °, spraying effect is best.
Described compressed air spray head 500 adopts the hydraulic quick coupler with flow speed control valve, specifically adopt the KQ2L series hydraulic quick coupler of SMC company, its one end is connected with high-pressure rubber pipe, other end outlet is used as nozzle, the overall l-shaped elbow of KQ2L series hydraulic quick coupler, facilitate the connection of high-pressure rubber pipe, save and control is installed.In the present embodiment, compressed air spray head is separately positioned on the left and right lower side of cutting saw blade.
The source of the gas of described mist of oil shower nozzle and compressed air spray head, all from air compressor, needs between air compressor with shower nozzle to be communicated with by compressed air supply line 600.As shown in Figure 1, compressed air supply line comprises main tracheae 610, arm 1 and arm 2 630, and wherein arm one is for being communicated with mist of oil shower nozzle 200, and arm two is for being communicated with compressed air spray head 500.
Described main tracheae 610 one end is communicated with source of the gas, and the other end is divided into arm one and arm two two-way, main tracheae is connected with air three element 611 and magnetic valve 612 in turn.Pneumatic three elements 611 are exactly 3 combinations, be made up of filter, pressure regulator valve, oil sprayer three elements, pressure regulator valve can carry out voltage stabilizing to source of the gas, source of the gas is made to be in steady state, can reduce because of the damage to the hardware such as valve or actuator during source of the gas pressure fluctuations, filter is used for cleaning source of the gas, can moisture content in filtering compressed air, avoid moisture content with gas access to plant, oil sprayer can lubricate body movement parts, can lubricate the parts of inconvenient apply oil, greatly extend the service life of body.Described magnetic valve 612 adopts Direct Action Type two three-way electromagnetic valve, for controlling the break-make of whole spray equipment source of the gas.
Be provided with oil fog generator 621 in described arm 1, it is mainly made up of an air-operated lubricating pump.Come after the compressed air of autonomous tracheae enters this air-operated lubricating pump, cutting oil gas is mixed to form with the cutting oil in self, then sprayed by mist of oil shower nozzle along arm one, and form cutting mist of oil at cutting saw blade sawtooth place, caducous mixture is mixed to form with the metal Integrated Chip on sawtooth, can under the purging effect of centrifugal force and compressed air spray head, depart from from cutting saw blade fast, not only play lubrication, the Integrated Chip at sawtooth place can also be removed rapidly, substantially increase the service life of cutting saw blade.
Described steel wire lump 800 is fixedly connected with back shroud by installing plate 810, this steel wire lump is for cleaning the foreign material cut on saw blade circumference sawtooth, in order to improve cleaning effect, steel wire lump circumference is designed to Structure deformation with cutting saw blade circumference, this needs steel wire lump to be connected with installing plate by bearing, and when cutting saw blade rotary operation, steel wire lump can with cutting saw blade generation rolling friction, the cutting oil mixture cut on saw blade is cleaned, the elimination effect of Integrated Chip is provided.
In the present embodiment, arm 2 630 is divided into two-way and is communicated with the compressed air spray head of both sides respectively, in order to accurately control the working condition of shower nozzle further, can add speed control valve on arm one and arm two.As when processing the workpiece easily producing Integrated Chip, needing the speed control valve 631 on arm two to reach maximum, making the compressed air spray head of both sides keep peak load work; As when processing some and not easily producing workpiece compared with easy to clean of Integrated Chip or Integrated Chip, speed control valve 631 aperture on arm two can be turned down, or with speed control valve 622 aperture on arm one with the use of, reach best, the most energy-conservation effect.
The above embodiment is only be described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technical scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determine.
Claims (8)
1. be atomized a cutting oil spray equipment, it is characterized in that, comprising:
Back shroud (100), this back shroud offers the open slot (110) coordinated with the rotating shaft of cutting saw blade (700);
Be arranged on the crossbeam (300) of described back shroud upper end for fixing mist of oil shower nozzle (200), this crossbeam at least one end is connected with cantilever (400);
Described cantilever is provided with for purging the compressed air spray head (500) cutting saw blade;
For carrying the compressed air supply line (600) of source of the gas, this compressed air supply line comprise there is air three element (611) and magnetic valve (612) main tracheae (610), there is oil fog generator (621) and the arm one (620) be communicated with mist of oil shower nozzle and the arm two (630) be communicated with described compressed air spray head.
2. atomization cutting oil spray equipment according to claim 1, is characterized in that, the angle of the tangential direction of described mist of oil shower nozzle (200) and cutting saw blade (700)
meet 90 ° of <
< 180 °.
3. atomization cutting oil spray equipment according to claim 2, is characterized in that, described angle
it is 45 °.
4. atomization cutting oil spray equipment according to claim 1, is characterized in that, described mist of oil shower nozzle (200) comprises point type nozzle (210) and is set in the protective sleeve (220) outside this point type nozzle.
5. atomization cutting oil spray equipment according to claim 1, is characterized in that, described compressed air spray head (500) adopts the hydraulic quick coupler with flow speed control valve.
6. atomization cutting oil spray equipment according to claim 1, is characterized in that, described arm one (620) and arm two (630) are provided with speed control valve (622,631).
7. atomization cutting oil spray equipment according to claim 1, it is characterized in that, described cantilever (400) lower end is provided with spacing clamping plate (410), these spacing clamping plate is provided with to block (411), should support block end face and coordinate with cutting saw blade surface gap.
8. atomization cutting oil spray equipment according to claim 1, it is characterized in that, described back shroud lower end is connected with for cleaning the steel wire lump (800) cutting saw blade sawtooth by installing plate (810) bearing, and the circumference of this steel wire lump and the circumference of described cutting saw blade are fitted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410514665.4A CN104289967A (en) | 2014-09-30 | 2014-09-30 | Atomization cutting oil spray system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410514665.4A CN104289967A (en) | 2014-09-30 | 2014-09-30 | Atomization cutting oil spray system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104289967A true CN104289967A (en) | 2015-01-21 |
Family
ID=52310039
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410514665.4A Pending CN104289967A (en) | 2014-09-30 | 2014-09-30 | Atomization cutting oil spray system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104289967A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479176A (en) * | 2015-12-29 | 2016-04-13 | 上海发那科机器人有限公司 | Robot drilling and milling device and method utilizing minimum quantity lubrication system |
| EP3456468A1 (en) * | 2017-09-14 | 2019-03-20 | Citic Dicastal Co., Ltd. | Lubrication device for wheel machining |
| CN113019862A (en) * | 2021-02-09 | 2021-06-25 | 杭州吉冈工具有限公司 | Saw blade surface treatment method |
| CN116275307A (en) * | 2023-03-16 | 2023-06-23 | 永业科技（唐山）有限公司 | Quasi-dry cutting gear shaving machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4502459A (en) * | 1982-10-04 | 1985-03-05 | Texas Instruments Incorporated | Control of internal diameter saw blade tension in situ |
| JPH1133823A (en) * | 1997-07-23 | 1999-02-09 | Tsune Seiki Kk | Automatic saw cutting method |
| CN102161117A (en) * | 2010-02-16 | 2011-08-24 | 株式会社天田 | Chip removing device of band sawing machine |
| CN202539689U (en) * | 2012-03-30 | 2012-11-21 | 浙江罗森博格机床有限公司 | Spray cooling system of sawing equipment |
| CN204123197U (en) * | 2014-09-30 | 2015-01-28 | 安庆安帝技益精机有限公司 | A kind of atomization cutting oil spray equipment |
-
2014
- 2014-09-30 CN CN201410514665.4A patent/CN104289967A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4502459A (en) * | 1982-10-04 | 1985-03-05 | Texas Instruments Incorporated | Control of internal diameter saw blade tension in situ |
| JPH1133823A (en) * | 1997-07-23 | 1999-02-09 | Tsune Seiki Kk | Automatic saw cutting method |
| CN102161117A (en) * | 2010-02-16 | 2011-08-24 | 株式会社天田 | Chip removing device of band sawing machine |
| CN202539689U (en) * | 2012-03-30 | 2012-11-21 | 浙江罗森博格机床有限公司 | Spray cooling system of sawing equipment |
| CN204123197U (en) * | 2014-09-30 | 2015-01-28 | 安庆安帝技益精机有限公司 | A kind of atomization cutting oil spray equipment |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105479176A (en) * | 2015-12-29 | 2016-04-13 | 上海发那科机器人有限公司 | Robot drilling and milling device and method utilizing minimum quantity lubrication system |
| EP3456468A1 (en) * | 2017-09-14 | 2019-03-20 | Citic Dicastal Co., Ltd. | Lubrication device for wheel machining |
| US10603755B2 (en) | 2017-09-14 | 2020-03-31 | Citic Dicastal Co., Ltd. | Lubrication device for wheel machining |
| CN113019862A (en) * | 2021-02-09 | 2021-06-25 | 杭州吉冈工具有限公司 | Saw blade surface treatment method |
| CN116275307A (en) * | 2023-03-16 | 2023-06-23 | 永业科技（唐山）有限公司 | Quasi-dry cutting gear shaving machine |
| CN116275307B (en) * | 2023-03-16 | 2024-02-02 | 永业科技（唐山）有限公司 | Quasi-dry cutting gear shaving machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10752983B2 (en) | System and process for remanufacturing waste cylinder assembly of aircraft piston engine | |
| CN104289967A (en) | Atomization cutting oil spray system | |
| CN104174605A (en) | Pulse water jet coating peeling and finishing equipment | |
| CN205456015U (en) | Cigarette cleaning device is rubbed with hands to cigarette machine | |
| CN203769777U (en) | Reciprocating telescopic water supply device for impact type mining machine | |
| CN105441852A (en) | Plasma spraying method for AlSi/BN seal coating | |
| CN105619256A (en) | Steel surface sand blasting process | |
| CN204123197U (en) | A kind of atomization cutting oil spray equipment | |
| CN204108269U (en) | A kind of sheet billet continuous casting cutting machine swing roller water cooling plant | |
| CN102990467A (en) | Gas-liquid mixing nozzle based on compressed air | |
| CN201432249Y (en) | Sandblasting machine | |
| CN103706878B (en) | Cooling device for saw blade | |
| CN110893487A (en) | Micro-atomization lubrication and vacuum type chip suction device | |
| CN204700666U (en) | The lathe of automatic spraying cutting fluid | |
| CN105855109A (en) | Paint spraying device for pipeline | |
| CN104998777A (en) | Atomizing nozzle for bearing cleaning line | |
| CN103480616A (en) | Bellows cleaning device | |
| CN209303365U (en) | A kind of polysilicon stone or metal plate for standing a stove on as a precaution against fire dry-cleaning machine | |
| CN209190538U (en) | A kind of greasy dirt sluice gun of easy disassembly | |
| CN202238467U (en) | Combined type atomizing nozzle device | |
| CN202490829U (en) | Fast clearing device for water vapor on surface of water-quenched hot rolled steel | |
| CN205128880U (en) | Die casting machine drift lubrication and cooling device | |
| CN210796212U (en) | Glass substrate cutting device | |
| CN217393316U (en) | Smoke prevention and control device for operation side of plate rolling finishing mill | |
| CN203357271U (en) | Shot blasting gun of shot blasting machine for steel tube inner walls |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150121 |
|
| RJ01 | Rejection of invention patent application after publication |