CN104289531A - Emulsified liquid temperature optimization setting method of five-rack cold continuous rolling unit - Google Patents

Emulsified liquid temperature optimization setting method of five-rack cold continuous rolling unit Download PDF

Info

Publication number
CN104289531A
CN104289531A CN201310304139.0A CN201310304139A CN104289531A CN 104289531 A CN104289531 A CN 104289531A CN 201310304139 A CN201310304139 A CN 201310304139A CN 104289531 A CN104289531 A CN 104289531A
Authority
CN
China
Prior art keywords
emulsion temperature
emulsion
search procedure
tandem mill
mill group
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201310304139.0A
Other languages
Chinese (zh)
Other versions
CN104289531B (en
Inventor
秦钢
蒋秀华
郭玉明
罗翔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BAOGANG STEEL-MATERIAL TRADE Inc SHANGHAI
Original Assignee
BAOGANG STEEL-MATERIAL TRADE Inc SHANGHAI
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BAOGANG STEEL-MATERIAL TRADE Inc SHANGHAI filed Critical BAOGANG STEEL-MATERIAL TRADE Inc SHANGHAI
Priority to CN201310304139.0A priority Critical patent/CN104289531B/en
Publication of CN104289531A publication Critical patent/CN104289531A/en
Application granted granted Critical
Publication of CN104289531B publication Critical patent/CN104289531B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/74Temperature control, e.g. by cooling or heating the rolls or the product

Abstract

The invention discloses a high-stage automotive sheet cold rolling production technology, and particularly relates to an emulsified liquid temperature optimization setting technology suitable for the high-stage automotive sheet production process of a five-rack cold continuous rolling unit. On the basis of a large amount of field test tracking and theoretical researching, giving consideration to equipment and process characteristics of high-stage automotive sheet production of the five-rack cold continuous rolling unit, an emulsified liquid temperature setting method suitable for the high-stage automobile sheet production process of the five-rack cold continuous rolling unit is provided with the minimum slippage and hot slip damage occurrence possibility of all racks in the five-rack cold continuous rolling unit as a target. By means of the method, emulsified liquid temperature optimization setting in the high-stage automotive sheet production process of the five-rack cold continuous rolling unit is achieved, the slippage and hot slip damage occurrence possibility can be reduced to the maximum degree, and the product quality and the production efficiency are effectively improved accordingly.

Description

Five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods
Technical field
The present invention relates to a kind of high level automobile sheet cold-rolling production process technology, particularly a kind of emulsion temperature optimization setting technique be suitable in five Stands Cold Tandem Mill group high level automobile sheet production processes.
Background technology
As shown in Figure 1, in the production process of five Stands Cold Tandem Mill group high level automobile sheets, emulsion temperature plays very important impact to the lubrication of emulsion itself and cooling effect, and its affecting laws nonmonotonic increase or minimizing, extremely complicated.
On the one hand, along with the raising of emulsion temperature, in emulsion, oil body can decline, and lubrication and cooling effect can be deteriorated, and in roll gap, coefficient of friction can increase, and is conducive to the control to slipped defects in cold-rolled process, is but unfavorable for the control of heat slid wound defect.In addition on the one hand, when the temperature of emulsion is reduced to a certain degree, although its cooling effect can improve, but the activity of emulsion can be deteriorated, coefficient of friction in roll gap also can increase, and can make equally to produce a large amount of frictional heats in the operation of rolling, is unfavorable for the control of heat slid wound defect.
In the past, at the scene in production process for the setting of emulsion temperature, a given fixed value often, and do not set according to the actual condition of unit, the steel grade of band produced, specification and actual rolling technological parameter, portioned product is caused to occur aborning skidding or occurring heat slid wound problem, mill speed can only maintain reduced levels, not only affects production efficiency but also affects product quality, brings larger economic loss to enterprise.
According to commercially actual use after feedback, statistics display client is embodied in the requirement of slippery surface, sliding injury, finishing temperature fluctuation, coiling temperature fluctuation more to the requirement of steel product quality, and industry also has certain technical threshold and requirement to steel surface These parameters.
In view of the foregoing, how according to on-the-spot actual condition and produce the type of product, conscious setting emulsion temperature, reduces the probability skidding and occurs with heat slid wound, the emphasis just becoming with product quality and tackle key problems at scene of enhancing productivity.
Summary of the invention
Object of the present invention aims to provide a kind of five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods, solves belt steel surface skidding in prior art, sliding injury rate is high, the problem that corresponding improvement efficiency is not high.
According to the present invention, a kind of five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods are provided, comprise the following steps: step one, collect the main equipment parameters of unit, the characteristic parameter of band to be rolled, main rolling technological parameter, main technique lubricating regime parameter; Step 2, initializes temperature search procedure parameter, step-size in search and object function initial value; Step 3, calculates the coefficient of friction of the first to the 5th frame under the first emulsion temperature search procedure variable and current process lubricating regime; Step 4, calculate draught pressure and the rolling power of the first to the 5th frame under current reduction system, tension schedule, technological lubrication system, and it is pre-conditioned to judge whether draught pressure, rolling power meet; If so, then subsequent step is continued; If not, then step 7 is proceeded to; Step 5, calculates slip factor and the slip injury index of the first to the 5th frame under current process lubricating regime, and judges whether slip factor and slip injury index meet pre-conditioned; If so, then subsequent step is continued; If not, then step 7 is proceeded to; Step 6, computational efficiency and quality control objective function, and whether judging efficiency and quality control objective function meet pre-conditioned; If so, then change object function initial value and the second emulsion temperature search procedure variable, and continue subsequent step; If not, then directly subsequent step is entered; Step 7, judges whether the first emulsion temperature search procedure variable meets pre-conditioned; If so, then change emulsion temperature search procedure parameter, and return step 3; If not, then subsequent step is continued; Step 8, is set as the second emulsion temperature search procedure variable by best for emulsion design temperature.
According to one embodiment of the invention, step 2 also comprises: emulsion temperature search procedure parameter m=0, step-size in search Δ T wd=0.1, object function initial value F 0=10000.
According to one embodiment of the invention, step 3 also comprises: the first emulsion temperature search procedure variable wherein for unit emulsion license minimum temperature.
According to one embodiment of the invention, step 4 also comprises: under current reduction system, tension schedule, technological lubrication system, the draught pressure of the first to the 5th frame is P i, rolling power is F i.Wherein Rolling Pressure Calculation basic model is: P = ( σ s - q m ) B R ′ H 0 ϵ ( 1.08 + 1.79 μϵ R ′ h 0 - 1.02 ϵ ) , For rolling P power in formula, R ' is for flattening radius, q mfor equivalent tension force, σ sfor average deformation drag, B is strip width, and μ is coefficient of friction, and ε is reduction ratio, H 0for inlet thickness; Rolling power calculates basic model: in formula, F is rolling power, and η is electric efficiency, v rfor roll rotational speed (m/min), R is roller diameter (m), and N is roll torque.
According to one embodiment of the invention, the pre-conditioned of draught pressure, rolling power is inequality P i ≤ 0.9 P i max F i ≤ 0.9 F i max I=1,2 ..., whether 5 set up simultaneously, wherein P imaxit is the maximum draught pressure of the first to the 5th frame; F imaxit is the maximum rolling power of the first to the 5th frame.
According to one embodiment of the invention, step 5 also comprises: slip factor basic model is: ψ = 1 4 μ | Δh R ′ + T 0 - T 1 P | , In formula, ψ is slip factor, T 1, T 0for front and back tension force, R' is that working roll flattens radius, and P is total draught pressure, and μ is coefficient of friction, and Δ h is drafts; The basic model of slip injury index is: wherein for slip injury index, ξ is contact in rolling lubricating oil film equivalent depth, the lubricating oil film equivalent depth of ξ ' critical heat sliding injury state.Wherein in formula, a is fluid friction influence coefficient, and b is dry friction influence coefficient, B ξfor coefficient of friction damped expoential, ξ 0for the oil film thickness under current working.
According to one embodiment of the invention, slip factor and the pre-conditioned of slip injury index are inequality i=1,2 ..., whether 5 set up simultaneously, wherein ψ *for critical slip factor value; for critical slip injury index.
According to one embodiment of the invention, step 6 also comprises: effect and quality Controlling object function F is: wherein α=0.3-0.7 is weight coefficient.
According to one embodiment of the invention, change object function initial value F 0=F, and change the second emulsion temperature search procedure variable
According to one embodiment of the invention, step 7 also comprises: the pre-conditioned of the first emulsion temperature search procedure variable is inequality whether set up.
According to one embodiment of the invention, change emulsion temperature search procedure parameter m=m+1.
Have employed technical scheme of the present invention, farthest can reduce the probability of happening of skidding, heat slid wound, thus effectively improve product quality and production efficiency.
Accompanying drawing explanation
In the present invention, identical figure mark represents identical feature all the time, wherein:
Fig. 1 is the apparatus sketch of five Stands Cold Tandem Mill groups;
In the production of Fig. 2 five Stands Cold Tandem Mill group Automobile Plate, emulsion temperature optimization sets total computing block diagram.
Detailed description of the invention
Technical scheme of the present invention is further illustrated below in conjunction with drawings and Examples.
In the past, at the scene in process of production for the setting of emulsion temperature, a given fixed value often, and not according to the actual condition of unit, the steel grade of the band produced, specification and actual rolling technological parameter are set, portioned product is caused to occur aborning skidding or occurring heat slid wound problem, mill speed can only maintain reduced levels, the invention provides one be suitable for five Stands Cold Tandem Mill group Automobile Plate produce in emulsion temperature optimization determine technology, farthest skidding can be reduced by this technology, the probability of happening of heat slid wound, thus effectively improve product quality and production efficiency.
In order to realize above object, the present invention by the following technical solutions: one be suitable for five Stands Cold Tandem Mill group Automobile Plate produce in emulsion temperature optimization determine method, comprise the following step (computing block diagram is shown in Fig. 2) that can be performed by computer:
A () collects the main equipment parameters of five Stands Cold Tandem Mill groups of setting to be optimized, mainly comprise: the working roll roller footpath D of 1-5 frame iwi=1,2 ..., 5; The maximum draught pressure P of 1-5 frame imax; The maximum rolling power F of 1-5 frame imax;
B () collects the characteristic parameter of band to be rolled, mainly comprise: the width B of band; The thickness h of strip material 0; The elastic modulus E of band; The Poisson's ratio v of band; The initial deformation drag σ of band s0; Resistance of deformation coefficient of intensification k;
C () collects main rolling technological parameter, mainly comprise band exit thickness h 5; 1-5# frame reduction ratio ε i; Entrance tension force T 0; 1-5# rack outlet tension force T i; Critical slip factor value ψ *; Critical slip injury index 5# rack outlet speed V 5;
D () collects main technique lubricating regime parameter, mainly comprise the flow flow of 1-5# frame emulsion i; The concentration C of emulsion; Unit emulsion license minimum temperature unit emulsion license maximum temperature
E () defines five Stands Cold Tandem Mill group Automobile Plate production efficiency and quality control objective function F; Object function initial value F 0; Emulsion temperature search procedure parameter m; Emulsion temperature step-size in search Δ T wd; Emulsion temperature search procedure variable optimum emulsification liquid temp 1-5# frame slip factor ψ i, slip injury index coefficientoffrictionμ i, draught pressure P i, rolling power F i; Wherein Rolling Pressure Calculation basic model is: P = ( σ s - q m ) B R ′ H 0 ϵ ( 1.08 + 1.79 μϵ R ′ h 0 - 1.02 ϵ ) , For rolling P power in formula, R ' is for flattening radius, q mfor equivalent tension force, σ sfor average deformation drag, B is strip width, and μ is coefficient of friction, and ε is reduction ratio, H 0for inlet thickness; Rolling power calculates basic model: in formula, F is rolling power, and η is electric efficiency, v rfor roll rotational speed (m/min), R is roller diameter (m), and N is roll torque.
F () makes emulsion temperature search procedure parameter m=0, step-size in search Δ T wd=0.1, object function initial value F 0=10000;
G () calculates emulsion temperature search procedure variable
H () calculates the coefficientoffrictionμ of 1-5# frame under current process lubricating regime i; Wherein in formula, a is fluid friction influence coefficient, and b is dry friction influence coefficient, B ξfor coefficient of friction damped expoential, ξ 0for the oil film thickness under current working;
(i) calculate the draught pressure P of 1-5# frame under current reduction system, tension schedule, technological lubrication system i, 1-5# frame rolling power F i;
J () judges inequality P i ≤ 0.9 P i max F i ≤ 0.9 F i max I=1,2 ..., whether 5 set up simultaneously? if inequality is set up, then proceed to step (k), otherwise proceed to step (p);
The slip factor ψ of 1-5# frame under (k) calculating current process lubricating regime i, wherein slip factor basic model is: in formula, ψ is slip factor, T 1, T 0for front and back tension force, R' is that working roll flattens radius, and P is total draught pressure, and μ is coefficient of friction, and Δ h is drafts;
L () calculates the slip injury index of current process lubricating regime 1-5# frame wherein the basic model of slip injury index is: wherein for slip injury index, ξ is contact in rolling lubricating oil film equivalent depth, the lubricating oil film equivalent depth of ξ ' critical heat sliding injury state;
M () judges inequality i=1,2 ..., whether 5 set up simultaneously? if inequality is set up, then proceed to step (n), otherwise proceed to step (p);
N () calculates five Stands Cold Tandem Mill group Automobile Plate effect and quality Controlling object function F, wherein wherein α=0.3-0.7 is weight coefficient;
O () judges inequality F<F 0set up? if inequality is set up, F 0=F, proceed to step (p); Otherwise, directly proceed to step (p);
P () judges inequality set up? if inequality is set up, make m=m+1, proceed to step (g); Otherwise proceed to step (q);
Q () obtains the best design temperature of emulsion complete emulsion temperature optimization in five Stands Cold Tandem Mill group Automobile Plate productions fixed.
Below by 2 embodiments, above-mentioned technical scheme is described.
first embodiment
Fig. 2 is that in producing according to the present invention five Stands Cold Tandem Mill group Automobile Plate, emulsion temperature optimization sets total computing block diagram.Now for certain five frame 1420 milling train, the high level automobile sheet rolling pressure assignment procedure of specific standard is described by means of Fig. 2.
First, in step 1, collect the main equipment parameters of five Stands Cold Tandem Mill groups of setting to be optimized, mainly comprise: the working roll roller footpath D of 1-5 frame iw=500,500,450,450,420}i=1,2 ..., 5; The maximum draught pressure P of 1-5 frame imax={ 1800t, 1800t, 1800t, 1800t, 1800t}; The maximum rolling power F of 1-5 frame imax={ 2680Kw, 4000Kw, 4000Kw, 4000Kw, 5000Kw};
Subsequently, in step 2, collect the characteristic parameter of band to be rolled, mainly comprise: the width B=1200mm of band; The thickness h of strip material 0=2.75mm; Elastic modulus E=2.1 × 10 of band 5mPa; The Poisson's ratio v=0.3 of band; The initial deformation drag σ of band s0=400MPa; Resistance of deformation coefficient of intensification k=1.3;
Subsequently, in step 3, collect main rolling technological parameter, mainly comprise band exit thickness h 5=0.404mm; 1-5# frame reduction ratio ε i={ 0.28,0.40.0.34,0.31.0.26}; Entrance tension force T 0=50MPa; 1-5# rack outlet tension force T i={ 175,170,170,170,80}MPa; Critical slip factor value ψ *=0.4; Critical slip injury index 5# rack outlet speed V 5=1030m/min;
Subsequently, in step 4, collect main technique lubricating regime parameter, mainly comprise the flow of 1-5# frame emulsion concentration C=2% of emulsion; Unit emulsion license minimum temperature unit emulsion license maximum temperature
Subsequently, in steps of 5, five Stands Cold Tandem Mill group Automobile Plate production efficiency and quality control objective function F are defined; Object function initial value F 0; Emulsion temperature search procedure parameter m; Emulsion temperature step-size in search Δ T wd; Emulsion temperature search procedure variable optimum emulsification liquid temp 1-5# frame slip factor ψ i, slip injury index coefficientoffrictionμ i, draught pressure P i, rolling power F i;
Subsequently, in step 6, emulsion temperature search procedure parameter m=0, step-size in search Δ T is made wd=0.1, object function initial value F 0=10000;
Subsequently, in step 7, emulsion temperature search procedure variable is calculated
Subsequently, in step 8, the coefficientoffrictionμ of 1-5# frame under current process lubricating regime is calculated i={ 0.0845,0.0570,0.0270,0.0241,0.0207};
Subsequently, in step 9, the draught pressure P of 1-5# frame under current reduction system, tension schedule, technological lubrication system is calculated i=={ 822.3,888.1,683.3,689.1,682.8) the rolling power F of t, 1-5# frame i={ 695.8,3532.8,3376.9,3408.9,3685.2}Kw;
Subsequently, in step 10, inequality is judged P i &le; 0.9 P i max F i &le; 0.9 F i max I=1,2 ..., whether 5 set up simultaneously? obvious inequality is set up, and proceeds to step 11;
Subsequently, in a step 11, the slip factor ψ of 1-5# frame under current process lubricating regime is calculated i={ 0.26,0.278,0.303,0.421,0.384};
Subsequently, in step 12, the slip injury index of current process lubricating regime 1-5# frame is calculated
Subsequently, in step 13, judge inequality i=1,2 ..., whether 5 set up simultaneously? obviously, inequality is false, and proceeds to step 16;
Subsequently, at step 14, five Stands Cold Tandem Mill group Automobile Plate effect and quality Controlling object function F are calculated, wherein wherein α=0.6 is weight coefficient;
Subsequently, in step 15, inequality F<F is judged 0set up? if inequality is set up, F 0=F, proceed to step 16; Otherwise, directly proceed to step 16;
Subsequently, in step 16, inequality is judged set up? obvious inequality is set up, and makes m=m+1=1, proceeds to step 7;
Finally, in step 17, the best design temperature of emulsion is obtained complete emulsion temperature optimization in five Stands Cold Tandem Mill group Automobile Plate productions fixed.
Conveniently compare, as shown in table 1, provide the design temperature and corresponding target function value thereof that adopt the method for the invention and the emulsion that conventional method draws respectively, as can be seen from the table, after adopting this method, for representing that the target function value that high level automobile sheet effect and quality controls drops to 0.96 from 1.22, have dropped 21.31%, well improve the quality of production of unit.
The relevant parameter contrast table that certain five frame 1420 milling train the present invention of table 1 and conventional method obtain
? Emulsion temperature Object function
Conventional method 45.2℃ 1.22
The present invention 55.3℃ 0.96
second embodiment
In order to further instruction implementation process originally, then for certain five frame 1550 milling train, the high level automobile sheet operation of rolling emulsion temperature optimization describing specific standard by means of Fig. 2 determines process.
First, in step 1, collect the main equipment parameters of five Stands Cold Tandem Mill groups of setting to be optimized, mainly comprise: the working roll roller footpath D of 1-5 frame iw={ 530,470,500,531,428}i=1,2, L, 5; The maximum draught pressure P of 1-5 frame imax={ 2000t, 2000t, 2000t, 2000t, 2000t}; The maximum rolling power F of 1-5 frame imax={ 350Kw, 5000Kw, 5000Kw, 5000Kw, 5000Kw};
Subsequently, in step 2, collect the characteristic parameter of band to be rolled, mainly comprise: the width B=1320mm of band; The thickness h of strip material 0=3mm; Elastic modulus E=2.1 × 10 of band 5mPa; The Poisson's ratio v=0.3 of band; The initial deformation drag σ of band s0=400MPa; Resistance of deformation coefficient of intensification k=1.3;
Subsequently, in step 3, collect main rolling technological parameter, mainly comprise band exit thickness h 5=0.505mm; 1-5# frame reduction ratio ε i={ 0.27,0.376.0.339,0.30.0.20}; Entrance tension force T 0=50MPa; 1-5# rack outlet tension force T i={ 162,164,164,156,70}MPa; Critical slip factor value ψ *=0.4; Critical slip injury index 5# rack outlet speed V 5=850m/min;
Subsequently, in step 4, collect main technique lubricating regime parameter, mainly comprise the flow of 1-5# frame emulsion concentration C=2% of emulsion; Unit emulsion license minimum temperature unit emulsion license maximum temperature
Subsequently, in steps of 5, five Stands Cold Tandem Mill group Automobile Plate production efficiency and quality control objective function F are defined; Object function initial value F 0; Emulsion temperature search procedure parameter m; Emulsion temperature step-size in search Δ T wd; Emulsion temperature search procedure variable optimum emulsification liquid temp 1-5# frame slip factor ψ i, slip injury index coefficientoffrictionμ i, draught pressure P i, rolling power F i;
Subsequently, in step 6, emulsion temperature search procedure parameter m=0, step-size in search Δ T is made wd=0.1, object function initial value F 0=10000;
Subsequently, in step 7, emulsion temperature search procedure variable is calculated
Subsequently, in step 8, the coefficientoffrictionμ of 1-5# frame under current process lubricating regime is calculated i={ 0.0826,0.0541,0.0293,0.0204,0.0176};
Subsequently, in step 9, the draught pressure P of 1-5# frame under current reduction system, tension schedule, technological lubrication system is calculated i=={ 780.2,881.9,816.6,756.1,632.5) the rolling power F of t, 1-5# frame i={ 716.0,3270.4,3491.5,3599.9,3097.1}Kw;
Subsequently, in step 10, inequality is judged P i &le; 0.9 P i max F i &le; 0.9 F i max I=1,2 ..., whether 5 set up simultaneously? obvious inequality is set up, and proceeds to step 11;
Subsequently, in a step 11, the slip factor ψ of 1-5# frame under current process lubricating regime is calculated i=0.232,0.245,0.323,0.408,0.387},
Subsequently, in step 12, the slip injury index of current process lubricating regime 1-5# frame is calculated
Subsequently, in step 13, judge inequality i=1,2 ..., whether 5 set up simultaneously? obviously, inequality is false, and proceeds to step 16;
Subsequently, at step 14, five Stands Cold Tandem Mill group Automobile Plate effect and quality Controlling object function F are calculated, wherein wherein α=0.5 is weight coefficient;
Subsequently, in step 15, inequality F<F is judged 0set up? if inequality is set up, F 0=F, proceed to step 16; Otherwise, directly proceed to step 16;
Subsequently, in step 16, inequality is judged set up? obvious inequality is set up, and makes m=m+1=1, proceeds to step 7;
Finally, in step 17, the best design temperature of emulsion is obtained complete emulsion temperature optimization in five Stands Cold Tandem Mill group Automobile Plate productions fixed.
Conveniently compare, as shown in table 2, provide the design temperature and corresponding target function value thereof that adopt the method for the invention and the emulsion that conventional method draws respectively, as can be seen from the table, after adopting this method, for representing that the target function value that high level automobile sheet effect and quality controls drops to 0.79 from 1.08, have dropped 24,07%, well improve the quality of production of unit.
The relevant parameter contrast table that certain five frame 1550 milling train the present invention of table 2 and conventional method obtain
? Emulsion temperature Object function
Conventional method 48.3℃ 1.08
The present invention 57.9℃ 0.82
The present invention follows the tracks of on the basis with theoretical research in a large amount of field trials, consider the equipment and technology feature that five Stands Cold Tandem Mill group high level automobile sheets are produced, minimum for target with five probability that Stands Cold Tandem Mill group institute organic frames skid and heat slid wound occurs, propose a set of emulsion temperature optimization establishing method be suitable in five Stands Cold Tandem Mill group high level automobile sheet production processes.The method, by the Optimal Setting of the emulsion temperature in five Stands Cold Tandem Mill group high level automobile sheet production processes, farthest can reduce the probability of happening of skidding, heat slid wound, thus effectively improve product quality and production efficiency.
Those of ordinary skill in the art will be appreciated that, above description is only one or more embodiments in the numerous embodiment of the present invention, and not uses limitation of the invention.Any equalization for the above embodiment changes, modification and the equivalent technical scheme such as to substitute, as long as spirit according to the invention, all will drop in scope that claims of the present invention protect.

Claims (10)

1. five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods, is characterized in that, comprise the following steps:
Step one, collects the main equipment parameters of unit, the characteristic parameter of band to be rolled, main rolling technological parameter, main technique lubricating regime parameter;
Step 2, initializes temperature search procedure parameter, step-size in search and object function initial value;
Step 3, calculates the coefficient of friction of the first to the 5th frame under the first emulsion temperature search procedure variable and current process lubricating regime;
Step 4, calculate draught pressure and the rolling power of the first to the 5th frame under current reduction system, tension schedule, technological lubrication system, and it is pre-conditioned to judge whether described draught pressure, rolling power meet; If so, then subsequent step is continued; If not, then step 7 is proceeded to;
Step 5, calculates slip factor and the slip injury index of the first to the 5th frame under current process lubricating regime, and judges whether described slip factor and slip injury index meet pre-conditioned; If so, then subsequent step is continued; If not, then step 7 is proceeded to;
Step 6, computational efficiency and quality control objective function, and judge whether described effect and quality Controlling object function meets pre-conditioned; If so, then change object function initial value and the second emulsion temperature search procedure variable, and continue subsequent step; If not, then directly subsequent step is entered;
Step 7, judges whether described first emulsion temperature search procedure variable meets pre-conditioned; If so, then change emulsion temperature search procedure parameter, and return step 3; If not, then subsequent step is continued;
Step 8, is set as described second emulsion temperature search procedure variable by best for emulsion design temperature.
2. five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods as claimed in claim 1, it is characterized in that, described step 2 also comprises:
Emulsion temperature search procedure parameter m=0, step-size in search Δ T wd=0.1, object function initial value F 0=10000.
3. five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods as claimed in claim 2, it is characterized in that, described step 3 also comprises:
Described first emulsion temperature search procedure variable wherein for unit emulsion license minimum temperature.
4. five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods as claimed in claim 3, it is characterized in that, described step 4 also comprises:
Under described current reduction system, tension schedule, technological lubrication system, the draught pressure of the first to the 5th frame is P i, rolling power is F i; Wherein Rolling Pressure Calculation basic model is: P = ( &sigma; s - q m ) B R &prime; H 0 &epsiv; ( 1.08 + 1.79 &mu;&epsiv; R &prime; h 0 - 1.02 &epsiv; ) , For rolling P power in formula, R ' is for flattening radius, q mfor equivalent tension force, σ sfor average deformation drag, B is strip width, and μ is coefficient of friction, and ε is reduction ratio, H 0for inlet thickness; Rolling power calculates basic model: in formula, F is rolling power, and η is electric efficiency, v rfor roll rotational speed (m/min), R is roller diameter (m), and N is roll torque.
5. five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods as claimed in claim 4, is characterized in that:
The pre-conditioned of described draught pressure, rolling power is inequality P i &le; 0.9 P i max F i &le; 0.9 F i max I=1,2 ..., whether 5 set up simultaneously, wherein P imaxit is the maximum draught pressure of the first to the 5th frame; F imaxit is the maximum rolling power of the first to the 5th frame.
6. five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods as claimed in claim 5, it is characterized in that, described step 5 also comprises:
Described slip factor basic model is: in formula, ψ is slip factor, T 1, T 0for front and back tension force, R' is that working roll flattens radius, and P is total draught pressure, and μ is coefficient of friction, and Δ h is drafts; Wherein in formula, a is fluid friction influence coefficient, and b is dry friction influence coefficient, B ξfor coefficient of friction damped expoential, ξ 0for the oil film thickness under current working;
The basic model of described slip injury index is: wherein for slip injury index, ξ is contact in rolling lubricating oil film equivalent depth, the lubricating oil film equivalent depth of ξ ' critical heat sliding injury state.
7. five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods as claimed in claim 6, is characterized in that:
Described slip factor and the pre-conditioned of slip injury index are inequality i=1,2 ..., whether 5 set up simultaneously, wherein ψ *for critical slip factor value; for critical slip injury index.
8. five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods as claimed in claim 7, it is characterized in that, described step 6 also comprises:
Described effect and quality Controlling object function F is:
wherein α=0.3-0.7 is weight coefficient.
9. five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods as claimed in claim 8, is characterized in that:
Change object function initial value F 0=F, and change the second emulsion temperature search procedure variable T wd 2 = T wd 1 &CenterDot;
10. five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods as claimed in claim 9, it is characterized in that, described step 7 also comprises:
Described first the pre-conditioned of emulsion temperature search procedure variable is inequality whether set up;
Described change emulsion temperature search procedure parameter is m=m+1.
CN201310304139.0A 2013-07-18 2013-07-18 Five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods Active CN104289531B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310304139.0A CN104289531B (en) 2013-07-18 2013-07-18 Five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310304139.0A CN104289531B (en) 2013-07-18 2013-07-18 Five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods

Publications (2)

Publication Number Publication Date
CN104289531A true CN104289531A (en) 2015-01-21
CN104289531B CN104289531B (en) 2017-07-21

Family

ID=52309610

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310304139.0A Active CN104289531B (en) 2013-07-18 2013-07-18 Five Stands Cold Tandem Mill group emulsion temperature optimization establishing methods

Country Status (1)

Country Link
CN (1) CN104289531B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108057719A (en) * 2016-11-08 2018-05-22 上海梅山钢铁股份有限公司 The technological lubrication system optimization method for target is prevented with quick-fried roller in cold continuous rolling process
CN108714627A (en) * 2018-04-10 2018-10-30 燕山大学 The technological lubrication optimization method for target is surely rolled under DCR unit large deformation

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1640572A (en) * 2004-01-16 2005-07-20 宝山钢铁股份有限公司 Comprehensive optimized control method of rolling stardard for cold band-steel continuous rolling mill
CN1979497A (en) * 2005-11-30 2007-06-13 宝山钢铁股份有限公司 Optimizing method for preventing and controlling scrab in cold band-steel continuous milling machine
RU2314170C1 (en) * 2006-07-03 2008-01-10 Общество с ограниченной ответственностью "Уралмаш-Металлургическое оборудование" Emulsion temperature control apparatus in cold rolling mill
JP4212684B2 (en) * 1998-08-25 2009-01-21 新日鐵住金ステンレス株式会社 Cold rolling method for austenitic stainless steel sheet and chatter mark generation prevention method
CN101575044A (en) * 2009-06-11 2009-11-11 上海宝钢工程技术有限公司 Method for controlling temperature of crude oil for emulsion of rolling mill and control device
CN102909224A (en) * 2012-09-20 2013-02-06 攀钢集团西昌钢钒有限公司 Sectional fine cooling emulsion temperature adjusting device for cold-rolling mill last stand

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4212684B2 (en) * 1998-08-25 2009-01-21 新日鐵住金ステンレス株式会社 Cold rolling method for austenitic stainless steel sheet and chatter mark generation prevention method
CN1640572A (en) * 2004-01-16 2005-07-20 宝山钢铁股份有限公司 Comprehensive optimized control method of rolling stardard for cold band-steel continuous rolling mill
CN1979497A (en) * 2005-11-30 2007-06-13 宝山钢铁股份有限公司 Optimizing method for preventing and controlling scrab in cold band-steel continuous milling machine
RU2314170C1 (en) * 2006-07-03 2008-01-10 Общество с ограниченной ответственностью "Уралмаш-Металлургическое оборудование" Emulsion temperature control apparatus in cold rolling mill
CN101575044A (en) * 2009-06-11 2009-11-11 上海宝钢工程技术有限公司 Method for controlling temperature of crude oil for emulsion of rolling mill and control device
CN102909224A (en) * 2012-09-20 2013-02-06 攀钢集团西昌钢钒有限公司 Sectional fine cooling emulsion temperature adjusting device for cold-rolling mill last stand

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108057719A (en) * 2016-11-08 2018-05-22 上海梅山钢铁股份有限公司 The technological lubrication system optimization method for target is prevented with quick-fried roller in cold continuous rolling process
CN108714627A (en) * 2018-04-10 2018-10-30 燕山大学 The technological lubrication optimization method for target is surely rolled under DCR unit large deformation

Also Published As

Publication number Publication date
CN104289531B (en) 2017-07-21

Similar Documents

Publication Publication Date Title
CN101683660B (en) Control method of tandem cold rolling mill emulsion section cooling
CN103611732B (en) The technological lubrication system optimization method that tandem mills is target with plucking control
CN106909723B (en) Method for optimally setting relation curve between emulsion flow and rolling speed in cold rolling process
CN105312321A (en) Method for optimizing technological lubrication system of cold continuous rolling unit
CN100409242C (en) Optimizing method for preventing and controlling scrab in cold band-steel continuous milling machine
CN101927261B (en) Method for comprehensively optimizing process lubrication system of secondary cold rolling unit in rolling mode
CN104289527A (en) Emulsified liquid concentration optimization setting method during automotive sheet cold rolling of double-rack four-roller mill
CN103586286B (en) Rolling schedule comprehensive optimization method for cold continuous rolling unit taking scratch prevention as objective
CN109550791B (en) Tension system optimization method of cold continuous rolling unit with cavity opening prevention and control as target
EP3827909B1 (en) Tension system optimization method for suppressing vibration of cold tandem rolling mill
CN103357656B (en) Manufacturing technology of cold rolling ultrathin strip steel with large roller diameter and high screw-down rate
CN110842031B (en) Emulsion flow optimization method for inhibiting vibration of cold continuous rolling unit
CN104289525A (en) Emulsified liquid total flow setting method during cold rolling of double-rack six-roller mill
CN104289528A (en) Rolling tension control method of double-rack four-roller mill
CN103008361B (en) Method for controlling bending of steel plate head
CN104289531A (en) Emulsified liquid temperature optimization setting method of five-rack cold continuous rolling unit
CN104785540B (en) A kind of rolling efficiency method for improving for being suitable for five Stands Cold Tandem Mill groups
CN108714627B (en) The technological lubrication optimization method for target is surely rolled under DCR unit large deformation
JP4777161B2 (en) Temper rolling method
CN103962398B (en) A kind of process for producing cold rolled strip steel
CN113319137A (en) Comprehensive optimization method for ultra-high strength steel process lubrication system of six-stand cold continuous rolling unit
CN110961464B (en) Emulsion concentration optimization method of cold continuous rolling unit with vibration suppression as target
CN108787758A (en) Rolling technological parameter optimal setting method under the conditions of secondary cold-rolling unit small deformation
JP6051941B2 (en) Manufacturing apparatus and manufacturing method of differential steel plate
CN108480403A (en) Technological lubrication parameter optimization setting method under the conditions of secondary cold-rolling unit small deformation

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant