CN104289241B - A kind of Pt-ZrO in methane and carbon dioxide catalytic reforming reaction2the preparation method of/WC catalyst - Google Patents

A kind of Pt-ZrO in methane and carbon dioxide catalytic reforming reaction2the preparation method of/WC catalyst Download PDF

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CN104289241B
CN104289241B CN201410604641.8A CN201410604641A CN104289241B CN 104289241 B CN104289241 B CN 104289241B CN 201410604641 A CN201410604641 A CN 201410604641A CN 104289241 B CN104289241 B CN 104289241B
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carrier
coating
carbon
stove
double brightness
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CN104289241A (en
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沙李丽
聂丽丽
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Taicang Paiou Technology Consulting Service Co Ltd
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Abstract

The present invention provides the preparation method of the transition-metal catalyst that a kind of Pt race metal intersperses active site, first process and ultrasonic cleaning carrier surface with abrasive paper for metallograph, after drying, carrier is placed on double brightness stove negative electrode, carbon target is placed on source electrode, die opening is set, cathode voltage, source voltage etc., evacuation leads to argon, carburizing under plasma bombardment, it is down to room temperature after insulation a period of time, on carrier, i.e. obtain carbon-coating, the most in kind change parameter and ooze tungsten, the coating high-temperature process in 1000 ~ 2000 DEG C of normal pressure argon gas atmosphere that will make, continue Pt Zr to ooze altogether, high-temperature process promotes Pt race metal recrystallization to be formed mesoporous, final high temperature oxidation promotes Zr to be converted into ZrO2.This method deposition velocity is fast, and the carrier side back side has all been coated with coating, and coating uniform is fine and close, does not haves crackle, combines preferably between carrier and coating, and the catalyst prepared has preferably catalysis activity and coking resistivity.

Description

A kind of Pt-ZrO in methane and carbon dioxide catalytic reforming reaction2The preparation method of/WC catalyst
Technical field
The present invention relates to the preparation method of a kind of catalyst, particularly relate to the Pt-ZrO in a kind of methane and carbon dioxide catalytic reforming reaction2The preparation method of/WC catalyst.
Background technology
Methane is the main component of natural gas, and along with the exhaustion day by day of petroleum resources, the natural gas resource of rich reserves will become one of the most desired alternative energy source.In the face of huge resources advantage, natural gas utilize level the lowest.Therefore, natural gas is converted into by means such as chemical catalysis liquid fuel or the chemical products of high added value being prone to transport, is paid close attention to by researcheres numerous in world wide.In general, methane synthesis gas has three approach: i.e. steam reforming, methane portion oxidation and CO 2 reformation.H during wherein CO 2 reformation synthetic gas production process has the advantage that the synthesis gas that (1) produces2/ CO ratio about 1, can compensate for, directly as the raw material of oxo process, the deficiency that in the synthesis gas that steam reforming prepares, C/Hratio is higher;(2) make use of the methane and carbon dioxide both gas to earth harm maximum simultaneously, improve the ecological environment of the mankind;(3) methane-CO 2 reformation is the reversible reaction with bigger reaction heat, can be as the medium of energy storage.This process is a strong endothermic reaction (H=248 kJ/mo l), needs higher reaction temperature (800 DEG C).Therefore, the catalyst developing high activity, high selection and high stable is one of methyl hydride catalyzed reformation key factor realizing commercial Application, is also the focus in this area research.
VIIIth group 4 transition metal catalyst (in addition to Os), the carbide etc. of W all have preferable reactivity and coking resistivity, thus can be as the catalyst of methane and carbon dioxide catalytic reforming reaction.If with bimetallic as active component, owing to producing certain synergism between bimetallic, an effect mutually promoted can be obtained, therefore bimetallic catalyst has more superior catalysis activity and coking resistivity.In numerous type catalyst, meso-hole structure catalyst has bigger specific surface area and pore volume, the features such as preferable anti-carbon deposit and anti-agglutinatting property, development in recent years is rapid, but catalyst structure more options carrier structure is meso-hole structure at present, consumption is relatively large, but selects load the most rarely found for the catalyst of meso-hole structure.Catalyst performance and carrier, the preparation method etc. of catalyst also have close relationship, and the difference of preparation method, the performance of catalyst can present larger difference.
The Chinese patent of Application No. 201110102844.3 discloses a kind of method of synthesizing gas by reforming methane with co 2, belong to organic chemical industry and field of catalyst preparation, it is characterized in that a kind of using one or multi-step infusion process each for catalyst active component and auxiliary agent to be supported on carrier, and the technical scheme of catalytic methane CO 2 reformation preparing synthetic gas at ambient pressure.Use the predecessor after one or many dipping, through standing, being dried, roasting, after reduction, can be directly used for fixed bed synthesizing gas by reforming methane with co 2.Catalyst prepared by the method is at 1atm, under the conditions of 800 DEG C and GHSV=1.2 × 104h-1,90% and above methane conversion stable at 860h, 90% and above carbon dioxide conversion stably at 960h.When reaction proceeds to 1000h, catalyst is to CH4Conversion ratio 70%, to CO2Conversion ratio 86%.
The Chinese patent of Application No. 201110102844.3 discloses a kind of methane carbon dioxide reformation nickel-base catalyst obtaining synthesis gas and preparation method thereof, first step preparation mixed solution: with Ni (NO3)2·6H2O、Mg(NO3)2·6H2O and deionized water are preparation of raw material mixed solution;In this mixed solution, Ni (NO3)2 Concentration be 0.2 mol/L to 0.5mol/L, Mg (NO3)2Concentration is 0.3 mol/L to 0.6mol/L;Prepared by second step: first by γ-Al2O3 Add in Rotary Evaporators, heating, evacuation, it is heated to 40 DEG C to 60 DEG C, vacuum reaches under 0.065MPa to 0.085MPa, keeps 5 minutes to 10 minutes;Under above-mentioned vacuum, above-mentioned first step gained mixed solution is added in above-mentioned Rotary Evaporators, and makes the solid in Rotary Evaporators be totally submerged in mixed solution;Under above-mentioned vacuum, keep liquidus temperature 30 DEG C to 50 DEG C, in rotating condition, maintain 20 hours to 30 hours;Then, under above-mentioned vacuum and rotation, it is warmed up to 60 DEG C to 80 DEG C, is dried or is evaporated to, without liquid phase, obtain solid content;Finally, at 650 DEG C to 750 DEG C, by this solid content roasting 4 hours to 6 hours, i.e. prepare nickel-base catalyst.
Two above patent can prepare the catalyst of methane and carbon dioxide catalytic reforming reaction, but the adhesion between active component and carrier is poor, and active component easily comes off;In addition, technique is relative complex, and sedimentation rate is relatively slow, and work efficiency is relatively low.
Summary of the invention
It is contemplated that overcome the deficiencies in the prior art, it is provided that the Pt-ZrO in a kind of methane and carbon dioxide catalytic reforming reaction2The preparation method of/WC catalyst, it is characterised in that comprise the following steps:
(1) with abrasive paper for metallograph process and ultrasonic cleaning carrier surface, post-drying;
(2) being put into by carrier on double brightness stove negative electrode, be placed on by carbon target on double brightness stove source electrode, and the distance between carrier is 10 ~ 20mm, regulation cathode voltage is to 400 ~ 500V, source voltage to 850 ~ 900V, and evacuation is passed through argon;
(3) with the ramp of 10 ~ 50 DEG C/min to 700 ~ 900 DEG C, under 10 ~ 48Pa operating air pressure, carry out carburizing, take out after being cooled to room temperature with the speed of 1 ~ 10 DEG C/min after insulation 1 ~ 3h;
(4) being put into by the carrier oozing carbon on double brightness stove negative electrode, be placed on by tungsten target on double brightness stove source electrode, and the distance between carrier is 20 ~ 25mm, regulation cathode voltage is to 410 ~ 460V, source voltage to 810 ~ 860V, and evacuation is passed through argon;
(5) with the ramp of 10 ~ 50 DEG C/min to 700 ~ 950 DEG C, under 10 ~ 48Pa operating air pressure, carry out oozing tungsten, take out after being cooled to room temperature with the speed of 1 ~ 10 DEG C/min after insulation 1 ~ 3.5h;
(6) by the coating for preparing at 1000 ~ 2000 DEG C, high-temperature process 0.1 ~ 1h in normal pressure argon gas atmosphere;
(7) by oozing carbon, the carrier of tungsten put on double brightness stove negative electrode, Pt-Zr alloys target is placed on double brightness stove source electrode, and the distance between carrier is 20 ~ 25mm, regulation cathode voltage is to 500 ~ 600V, source voltage to 900 ~ 950V, and evacuation is passed through argon;
(8) with the ramp of 10 ~ 50 DEG C/min to 700 ~ 950 DEG C, under 10 ~ 48Pa operating air pressure, carry out oozing Pt-Zr, take out after being cooled to room temperature with the speed of 1 ~ 10 DEG C/min after insulation 1 ~ 3.5h;
(9) by the coating for preparing at 1000 ~ 2000 DEG C, high-temperature process 0.1 ~ 1h in atmospheric hydrogen atmosphere;
(10) at a temperature of 500 ~ 1000 DEG C, top layer Pt-Zr layer is aoxidized.
Described carrier is Al2O3、MgO、SiO2、TiO2、ZrO2, foamed ceramics, rare-earth oxide, composite oxides or carbon/carbon compound material.
Advantages of the present invention: the deposition velocity of (1) coating is very fast, substantially increases efficiency prepared by coating.(2) producing highdensity plasma cloud between target and carrier, the back side, side of carrier has all been coated with coating.(3) carburizing is oozed after tungsten terminates, and also carries out high-temperature process, carbon-coating and tungsten layer and is converted into tungsten carbide coating, and coating uniform is fine and close, does not haves crackle, combines preferably between carrier and coating.(4) ooze after Pt-Zr terminates, carry out high-temperature process, promote Pt recrystallization, define active site, and then surface Pt is provided with meso-hole structure, enhance catalysis activity and the coking resistivity of material.
Detailed description of the invention
Below in conjunction with specific embodiment, it is further elucidated with the present invention, it should be understood that these embodiments are merely to illustrate the present invention rather than limit the scope of the present invention, after having read the present invention, those skilled in the art all fall within the application claims to the amendment of the various equivalent form of values of the present invention and are limited.
Embodiment 1
A kind of Pt-ZrO in methane and carbon dioxide catalytic reforming reaction2The preparation method of/WC catalyst, it is characterised in that comprise the following steps:
(1) process and ultrasonic cleaning SiO with abrasive paper for metallograph2Carrier surface, post-drying;
(2) being put into by carrier on double brightness stove negative electrode, be placed on by carbon target on double brightness stove source electrode, and the distance between carrier is 20mm, regulation cathode voltage is to 500V, source voltage to 900V, and evacuation is passed through argon;
(3) with the ramp of 50 DEG C/min to 900 DEG C, under 48Pa operating air pressure, carry out carburizing, take out after being cooled to room temperature with the speed of 10 DEG C/min after insulation 3h;
(4) being put into by the carrier oozing carbon on double brightness stove negative electrode, be placed on by tungsten target on double brightness stove source electrode, and the distance between carrier is 25mm, regulation cathode voltage is to 460V, source voltage to 860V, and evacuation is passed through argon;
(5) with the ramp of 50 DEG C/min to 950 DEG C, under 48Pa operating air pressure, carry out oozing tungsten, take out after being cooled to room temperature with the speed of 10 DEG C/min after insulation 3.5h;
(6) by the coating for preparing at 2000 DEG C, high-temperature process 1h in normal pressure argon gas atmosphere;
(7) by oozing carbon, the carrier of tungsten put on double brightness stove negative electrode, Pt-Zr alloys target is placed on double brightness stove source electrode, and the distance between carrier is 25mm, regulation cathode voltage is to 600V, source voltage to 950V, and evacuation is passed through argon;
(8) with the ramp of 50 DEG C/min to 950 DEG C, under 48Pa operating air pressure, carry out oozing Pt-Zr, take out after being cooled to room temperature with the speed of 10 DEG C/min after insulation 3.5h;
(9) by the coating for preparing at 2000 DEG C, high-temperature process 1h in atmospheric hydrogen atmosphere;
(10) at a temperature of 1000 DEG C, top layer Pt-Zr layer is aoxidized.
Embodiment 2
A kind of Pt-ZrO in methane and carbon dioxide catalytic reforming reaction2The preparation method of/WC catalyst, it is characterised in that comprise the following steps:
(1) process and ultrasonic cleaning Al with abrasive paper for metallograph2O3Carrier surface, post-drying;
(2) being put into by carrier on double brightness stove negative electrode, be placed on by carbon target on double brightness stove source electrode, and the distance between carrier is 15mm, regulation cathode voltage is to 450V, source voltage to 850V, and evacuation is passed through argon;
(3) with the ramp of 25 DEG C/min to 800 DEG C, under 35Pa operating air pressure, carry out carburizing, take out after being cooled to room temperature with the speed of 5 DEG C/min after insulation 2h;
(4) being put into by the carrier oozing carbon on double brightness stove negative electrode, be placed on by tungsten target on double brightness stove source electrode, and the distance between carrier is 20mm, regulation cathode voltage is to 430V, source voltage to 830V, and evacuation is passed through argon;
(5) with the ramp of 25 DEG C/min to 850 DEG C, under 35Pa operating air pressure, carry out oozing tungsten, take out after being cooled to room temperature with the speed of 5 DEG C/min after insulation 2h;
(6) by the coating for preparing at 1500 DEG C, high-temperature process 0.5h in normal pressure argon gas atmosphere;
(7) by oozing carbon, the carrier of tungsten put on double brightness stove negative electrode, Pt-Zr alloys target is placed on double brightness stove source electrode, and the distance between carrier is 20mm, regulation cathode voltage is to 500V, source voltage to 900V, and evacuation is passed through argon;
(8) with the ramp of 25 DEG C/min to 850 DEG C, under 35Pa operating air pressure, carry out oozing Pt-Zr, take out after being cooled to room temperature with the speed of 5 DEG C/min after insulation 2h;
(9) by the coating for preparing at 1500 DEG C, high-temperature process 0.5h in atmospheric hydrogen atmosphere;
(10) at a temperature of 500 DEG C, top layer Pt-Zr layer is aoxidized.
Above are only two detailed description of the invention of the present invention, but the design concept of the present invention is not limited thereto, all changes utilizing this design that the present invention carries out unsubstantiality, the behavior invading the scope of protection of the invention all should be belonged to.In every case it is the content without departing from technical solution of the present invention, any type of simple modification, equivalent variations and remodeling above example made according to the technical spirit of the present invention, still fall within the protection domain of technical solution of the present invention.

Claims (2)

1. the Pt-ZrO in a methane and carbon dioxide catalytic reforming reaction2The preparation method of/WC catalyst, it is characterised in that include with Lower step:
(1) with abrasive paper for metallograph process and ultrasonic cleaning carrier surface, post-drying;
(2) carrier is put on double brightness stove negative electrode, carbon target is placed on double brightness stove source electrode, and the distance between carrier is 10~20mm, regulation cathode voltage is to 400~500V, and source voltage to 850~900V, evacuation is passed through argon;
(3) with the ramp of 10~50 DEG C/min to 700~900 DEG C, under 10~48Pa operating air pressures, carburizing is carried out, insulation Take out after being cooled to room temperature with the speed of 1~10 DEG C/min after 1~3h;
(4) carrier oozing carbon is put on double brightness stove negative electrode, tungsten target is placed on double brightness stove source electrode, and the distance between carrier is 20~25mm, regulation cathode voltage is to 410~460V, and source voltage to 810~860V, evacuation is passed through argon;
(5) with the ramp of 10~50 DEG C/min to 700~950 DEG C, under 10~48Pa operating air pressures, tungsten is carried out oozing, insulation Take out after being cooled to room temperature with the speed of 1~10 DEG C/min after 1~3.5h;
(6) by the coating for preparing at 1000~2000 DEG C, high-temperature process 0.1~1h in normal pressure argon gas atmosphere;
(7) by oozing carbon, the carrier of tungsten put on double brightness stove negative electrode, Pt-Zr alloys target is placed on double brightness stove source electrode, with carrier it Between distance be 20~25mm, regulation cathode voltage to 500~600V, source voltage to 900~950V, evacuation is passed through argon Gas;
(8) with the ramp of 10~50 DEG C/min to 700~950 DEG C, under 10~48Pa operating air pressures, Pt-Zr is carried out oozing, insulation Take out after being cooled to room temperature with the speed of 1~10 DEG C/min after 1~3.5h;
(9) by the coating for preparing at 1000~2000 DEG C, high-temperature process 0.1~1h in atmospheric hydrogen atmosphere;
(10) at a temperature of 500~1000 DEG C, top layer Pt-Zr layer is aoxidized.
Preparation method the most according to claim 1, it is characterised in that described carrier is Al2O3、MgO、SiO2、TiO2、 ZrO2, foamed ceramics, rare-earth oxide, composite oxides or carbon/carbon compound material.
CN201410604641.8A 2014-11-03 A kind of Pt-ZrO in methane and carbon dioxide catalytic reforming reaction2the preparation method of/WC catalyst Active CN104289241B (en)

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CN101801841A (en) * 2007-04-27 2010-08-11 市川胜 Supported catalyst for hydrogenation/dehydrogenation reaction, method for production of the catalyst, and hydrogen storage/supply method using the catalyst

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
CN101801841A (en) * 2007-04-27 2010-08-11 市川胜 Supported catalyst for hydrogenation/dehydrogenation reaction, method for production of the catalyst, and hydrogen storage/supply method using the catalyst
CN101648140A (en) * 2008-08-14 2010-02-17 中国科学院大连化学物理研究所 Tungsten carbide catalyst, preparation thereof and application thereof in reaction for preparing glycol from cellulose

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