CN104289155B - A kind of for the quick one-time formed chain-belt type comminutor of high-temperature liquid state carbide - Google Patents
A kind of for the quick one-time formed chain-belt type comminutor of high-temperature liquid state carbide Download PDFInfo
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- CN104289155B CN104289155B CN201310305595.7A CN201310305595A CN104289155B CN 104289155 B CN104289155 B CN 104289155B CN 201310305595 A CN201310305595 A CN 201310305595A CN 104289155 B CN104289155 B CN 104289155B
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- carbide
- chain
- mould
- belt type
- liquid state
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
Abstract
The invention provides a kind of for the quick one-time formed chain-belt type comminutor of high-temperature liquid state carbide, described chain-belt type comminutor is provided with conveyor chain, and described conveyor chain is provided with multiple carbide mould and carbide scraper plate；Described carbide mould is leaned against by two identical half block moulds and rearranges；Described carbide scraper plate is for constantly striking off described high-temperature liquid state carbide, so that described high-temperature liquid state carbide uniformly flows in carbide mould, along with the continuous transmission of conveyor chain, the described high-temperature liquid state carbide in described carbide mould is quickly cooled into the carbide block of solid-state.The chain-belt type comminutor of the present invention has can crush carbide efficiently, makes downstream PVC production technology can remove crushing circuit from, it is to avoid the powder caused because of hand breaking carbide is formed, and greatly reduces the waste of material；Volume additionally, due to carbide block is greatly reduced, and surface area increases, and rate of heat dispation accelerates, and shortens the time of carbide cooling, saves the advantage such as take in workshop manpower and materials and place.
Description
Technical field
The present invention relates to the device of a kind of carbide molding, specifically, relate to a kind of for high temperature
The quick one-time formed chain-belt type comminutor of liquid carbide.
Background technology
Carbide, i.e. Acetylenogen., for a kind of inorganic compound, clear crystal, be important basic
Industrial chemicals, mainly for generation of acetylene gas, is also used for the aspect such as organic synthesis, oxycetylene welding.
The cooling of carbide finished product and broken be the difficult problem of a long-standing problem carbide enterprise.Carbide becomes
The cooling of product and broken traditional handicraft, refer to the flow process letter that Fig. 1, Fig. 1 are traditional handicraft
Figure, in conventional process flow, the tapping temperature of carbide melt is up to 1800 DEG C～2200 DEG C,
Calcium carbide production mouth 19 places multiple cooling pan 18, and carbide melt is directly entered cooling pan after coming out of the stove
18, after cooling pan fills with liquid carbide, cooling pan 18 is sent to cool down workshop 16, arrives
Behind cooling workshop, cooling pan is stood or high wind is to its cooling down.After liquid carbide cools down
Become solid-state carbide stone roller 17, after reaching the temperature of requirement, by the stone roller transport of solid-state carbide to broken
Broken workshop, then carry out hand breaking.
Therefore, tradition carbide cooling and broken during, there is following defect: (1)
Cause the loss of a large amount of high temperature carbide waste heat, also take up the biggest production space；(2)
Calcium carbide lump is longer for cool time, probably just can need to crush after cooling in 22-26 hour；(3)
Carbide in nature or thundery rain cooling procedure belongs to open placement, meets water because of carbide and sends out immediately
, there is great potential safety hazard in raw intense reaction；(4) calcium carbide lump after cooling needs artificial
Broken, on the one hand shattering process can cause the powder loss of 15～25%, creates carbide product
Loss；On the other hand also add the input of workshop man power and material.
Summary of the invention
In place of solving above-mentioned the deficiencies in the prior art, the invention provides a kind of for high temperature
The quick one-time formed chain-belt type comminutor of liquid carbide, to complete liquid carbide molding, granulating
Process.Thus the carbide block of molding is sent into follow-up PVC manufacturer, or it is extracted into
Heat in type carbide block is re-fed into downstream PVC after realizing the comprehensive utilization of carbide waste heat is raw
Produce producer.
It is used for the quick one-time formed chain belt of high-temperature liquid state carbide according to the one that the present invention provides
Formula comminutor, described chain-belt type comminutor is provided with conveyor chain, and described conveyor chain is arranged
There are multiple carbide mould and carbide scraper plate；Described carbide mould is for accommodating the high temperature from calcium carbide furnace discharging
Liquid carbide, described carbide mould is leaned against by two identical half block moulds and rearranges, described carbide
Scraper plate is fixed on the bracket below described conveyor chain by support, strikes off institute for constantly
State high-temperature liquid state carbide, so that high-temperature liquid state carbide uniformly flows in described carbide mould, along with
The continuous transmission of described conveyor chain, the high-temperature liquid state carbide in described carbide mould is quickly cooled
Become the carbide block of solid-state；Gear wheel in described conveyor chain forwards described chain-belt type comminutor to
During place, adjacent two carbide moulds are automatically separated, thus the described carbide block in described carbide mould is certainly
Dynamic abjection, to form multiple carbide block.
Preferably, described chain-belt type comminutor is arranged at the plug for outlet of furnace of calcium carbide.
Preferably, described conveyor chain be movable detachably.
Preferably, described carbide mould be internally provided with projection, described carbide mould is split type structure.
Preferably, the shape of the shape of described carbide mould and size and described carbide block and size
Join, so that the shape size of the carbide block cast out meets the needs of production.
Chain-belt type comminutor according to the present invention, described chain-belt type comminutor also includes that chain belt supports
Wheel, driven pulley mechanism, driving wheel mechanism, reductor and motor.Wherein, described active turbine
Structure and described driven pulley mechanism lay respectively at the two ends of described chain-belt type comminutor, and described motor leads to
Crossing described reductor drives described driving wheel mechanism to rotate, and described conveyor chain is around described active
Wheel mechanism and driven pulley mechanism make reciprocating operation, and described conveyor chain is covered with multiple carbide mould.
Therefore, the present invention, compared with traditional carbide moulding process, has the advantage that (1)
Being easy to reclaim efficiently the waste heat in the liquid materials such as calcium carbide lump, the waste heat after recovery can be with steam
Form carries out generating recycling；(2) time of carbide cooling is substantially reduced；(3) avoid
Carbide contacts generation with water, eliminates the potential safety hazard in production；(4) avoid because of artificial broken
Powder that broken carbide causes is formed, and decreases the waste of carbide, save workshop manpower and materials and
Taking of place.
Accompanying drawing explanation
Fig. 1 is tradition carbide moulding process general flow chart；
Fig. 2 is the process flow diagram of the present invention；
Fig. 3 a and the structural representation of chain type comminutor that Fig. 3 b is the present invention；
The carbide mould knot of Fig. 4 a, Fig. 4 b, Fig. 4 c and chain type comminutor that Fig. 4 d is the present invention
Structure sketch；
Fig. 5 is the scraper plate profile of the present invention.
Reference is as follows:
Electrode 9；Bell 10；Furnace wall 11；Carbon brick 12；Refractory brick 13；Fireguard 14；Go out
Stove platform 15；Calcium carbide lump stacks cooling workshop 16；Calcium carbide lump 17；Calcium carbide lump travelling bogie is (cold
But pot) 18；Plug for outlet 19；Furnace of calcium carbide 120；Calcium carbide production mouth 121；Coke dry quenching furnace 122；
Transporting equipment 123；Waste heat boiler 124；Steam-driven generator 125；Carbide scraper plate 101；Chain belt
Support wheel 102；Driven pulley mechanism 103；Carbide mould 104；Conveyor chain 105；Actively turbine
Structure 106；Reductor 107；Motor 108；Support 126；Bracket 127.
Detailed description of the invention
In order to enable auditor to further appreciate that the structure of the present invention, feature and other purposes,
It is accompanied by accompanying drawing in conjunction with appended preferred embodiment and describes in detail as follows, the enforcement illustrated by this accompanying drawing
Example is merely to illustrate technical scheme, and the non-limiting present invention.
As in figure 2 it is shown, Fig. 2 is the new technological flow sketch utilizing the present invention to realize.At carbide
The calcium carbide production mouth 121 of stove 120 is provided with chain type comminutor, utilizes the conveying of chain type comminutor
Chain belt 105 carbide mould 104 above reaches to make the purpose of liquid carbide molding.Specifically,
The high-temperature liquid state carbide come out of the stove from furnace of calcium carbide 120 is placed directly in the conveying of chain-belt type comminutor
In carbide mould 104 in chain belt 105, conveyor chain 105 is provided with multiple carbide mould 104 He
Carbide scraper plate 101, carbide mould 104 is leaned against by two identical half block moulds and rearranges, carbide
Scraper plate 101 is fixed on the bracket 127 below conveyor chain (as shown in Figure 5) by support 126,
Carbide scraper plate 101 is for constantly striking off high-temperature liquid state carbide, so that high-temperature liquid state carbide is uniform
Ground flows in carbide mould 104, along with the continuous transmission of conveyor chain 105, in carbide mould 104
Described high-temperature liquid state carbide is quickly cooled into the carbide block of solid-state.Then, conveyor chain is worked as
105 when forwarding gear wheel (driving wheel mechanism 106) place in chain-belt type comminutor to, adjacent two
Carbide mould 104 is automatically separated, thus the carbide block 117 in carbide mould 104 is deviate from, automatically with shape
Become multiple carbide block, this completes the process of liquid carbide molding, granulating.Subsequently by electricity
Stone 117 is promptly transported to coke dry quenching furnace 122 in case extracting steam.Subsequently, go out from coke dry quenching furnace 122
Waste heat boiler 124 is entered after the steam removing dust device dedusting come.Last from waste heat boiler 124
Saturated vapor or superheated steam out promote steam-driven generator 125(or steam turbine) carry out
Steam-electric power, reached carbide waste heat utilizes purpose.Wherein, conveyor chain 105 is movable
Formula is dismountable.Carbide mould 104 is split type structure.
The method according to the invention, is transported to coke dry quenching furnace 122 rapidly by the carbide block 117 of molding,
Conveyor chain or elevator can be used, it is possible to use other transported lifts 123, or
Person directly utilizes the discrepancy in elevation, and the high-temperature electric stone being transported to coke dry quenching furnace 122 (can be lazy by hot blast
Property gas, such as nitrogen etc. or air) extract heat, high-temperature gas is through dust arrester
Entering waste heat boiler 124, the saturated vapor (or superheated steam) of generation can be used to steam
Electromotor 125.
As shown in Figure 3 a and Figure 3 b shows, Fig. 3 a and chain type comminutor that Fig. 3 bd is the present invention
Structural representation.The chain type comminutor of the present invention includes that chain belt supports wheel 102, driven pulley mechanism
103, multiple carbide moulds 104, conveyor chain 105, driving wheel mechanism 106, reductor 107
With motor 108.Wherein, driving wheel mechanism 106 and driven pulley mechanism 103 lay respectively at chain belt
The two ends of formula comminutor, motor 108 drives driving wheel mechanism 106 to rotate by reductor 107,
Conveyor chain 105 makees reciprocating operation around driving wheel mechanism 106 and driven pulley mechanism 103, defeated
Send and in chain belt 105, be covered with multiple carbide mould 104.
The chain type comminutor of the present invention is the equipment of the circulation chain belt with many carbide moulds, its ring
Star gear wheel around two ends operates, and one end star gear wheel is driving wheel mechanism 106, by
Motor 108 drives, and the star gear wheel of the other end is driven pulley mechanism 103.
Conveyor chain 105 is movable demountable structure, to facilitate adjustment to change.At carrier chain
Band is covered with carbide mould 104 above, and carbide mould 104 is used for making liquid carbide cool down molding.Carbide
The shape of mould 104 and size be required carbide block with carbide downstream industry chain PVC production technology
Shape mate with size so that the shape size of the carbide block cast out meet carbide downstream produce
Industry chain produces the needs of PVC.Specifically, need the shape of carbide block with big according to factory
Little design suitable carbide mould, make the shape of the carbide block cast out just meet with size raw
The needs produced, save broken link, but carbide block the most out are smaller, and heat damages
Losing ratio more serious, the heat allowing to extract reduces.Projection can also be designed with inside carbide mould,
So just have, bottom casting carbide block out, the lines fallen in, it is simple to later carbide block
Broken, so due to volume relatively greatly, the heat of loss is less, can be for casting carbide block out
Waste heat recovery link provides more heat later.Regardless of carbide mould, its structure is all
(the seeing Fig. 4 a, Fig. 4 b, Fig. 4 c and Fig. 4 d) of dissection type, carbide mould 104 is by two
Identical half block mould leans against and rearranges, and during the arrangement of two such carbide mould, just can cast out one
The carbide of monoblock.Gear wheel (actively turbine in conveyor chain 5 forwards chain-belt type comminutor to
Structure 106) place time, adjacent two described carbide moulds are automatically separated, thus in carbide mould 104
Carbide block is deviate from automatically, to form multiple carbide block, this completes liquid carbide molding and makes
The process of grain.
The present invention, compared with traditional carbide moulding process, has the advantage that (1) can be high
Waste heat in the liquid materials such as the recovery calcium carbide lump of effect, the waste heat after recovery is carried out in vapour form
Generating recycling；(2) time of carbide cooling is substantially reduced；(3) carbide and water are avoided
Contact occurs, and eliminates the potential safety hazard in production；(4) avoid because hand breaking carbide is made
The powder become is formed, and decreases the waste of carbide raw material, saves workshop manpower and materials and place
Take.
It is to be understood that, foregoing invention content and detailed description of the invention are intended to prove institute of the present invention
The actual application of technical scheme is provided, should not be construed as limiting the scope of the present invention.This
Skilled person is in spirit and principles of the present invention, when can various modifications may be made, equivalent
Or improve.Protection scope of the present invention is as the criterion with appended claims.
Claims (4)
1., for the quick one-time formed chain-belt type comminutor of high-temperature liquid state carbide, it is special
Levy and be,
Described chain-belt type comminutor is provided with conveyor chain, described conveyor chain is provided with multiple
Carbide mould and carbide scraper plate；
Described carbide mould is for accommodating the high-temperature liquid state carbide from calcium carbide furnace discharging, described carbide mould
Leaned against by two identical half block moulds and rearrange, described carbide mould be internally provided with projection,
So that the carbide block of casting is broken, described carbide mould is split type structure；
Described carbide scraper plate is fixed on the bracket below described conveyor chain by support, is used for
Constantly strike off described high-temperature liquid state carbide, so that high-temperature liquid state carbide uniformly flows into described electricity
In Shi Mo, along with the continuous transmission of described conveyor chain, the high-temperature liquid state electricity in described carbide mould
Stone is quickly cooled into the carbide block of solid-state；
Time at the gear wheel during described conveyor chain forwards described chain-belt type comminutor to, adjacent two
Individual carbide mould is automatically separated, thus the described carbide block in described carbide mould is deviate from, automatically with shape
Become multiple carbide block；
Described chain-belt type comminutor also include chain belt support wheel, driven pulley mechanism, driving wheel mechanism,
Reductor and motor；Wherein, described driving wheel mechanism and described driven pulley mechanism lay respectively at institute
Stating the two ends of chain-belt type comminutor, described motor drives described active turbine by described reductor
Structure rotates, and described conveyor chain makees reciprocal fortune around described driving wheel mechanism and driven pulley mechanism
Turn.
2. chain-belt type comminutor as claimed in claim 1, it is characterised in that described chain belt
Formula comminutor is arranged at the plug for outlet of furnace of calcium carbide.
3. chain-belt type comminutor as claimed in claim 1, it is characterised in that described conveying
Chain belt be movable detachably.
4. chain-belt type comminutor as claimed in claim 1, it is characterised in that described carbide
The shape of mould is mated with size with the shape of size with described carbide block, so that the carbide cast out
The shape size of block meets the needs of production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310305595.7A CN104289155B (en) | 2013-07-19 | 2013-07-19 | A kind of for the quick one-time formed chain-belt type comminutor of high-temperature liquid state carbide |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310305595.7A CN104289155B (en) | 2013-07-19 | 2013-07-19 | A kind of for the quick one-time formed chain-belt type comminutor of high-temperature liquid state carbide |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104289155A CN104289155A (en) | 2015-01-21 |
| CN104289155B true CN104289155B (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310305595.7A Expired - Fee Related CN104289155B (en) | 2013-07-19 | 2013-07-19 | A kind of for the quick one-time formed chain-belt type comminutor of high-temperature liquid state carbide |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106430198A (en) * | 2016-08-31 | 2017-02-22 | 浙江嵘润机械有限公司 | Calcium carbide cooling preforming mechanism |
| CN106524768B (en) * | 2016-12-26 | 2018-10-30 | 浙江嵘润机械有限公司 | Continous way calcium carbide production collects discharge system |
| CN111750675A (en) * | 2020-06-09 | 2020-10-09 | 新疆湘和新材料科技有限公司 | Slag discharging, cooling and crushing integrated device of titanium slag electric furnace |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201585373U (en) * | 2009-12-31 | 2010-09-22 | 冯星愿 | Automatic flour demoulding forming mechanism |
| CN102658007A (en) * | 2012-04-16 | 2012-09-12 | 武汉骏融科技有限公司 | Method for preparing passivation calcium oxide desulfurizer by utilizing carbide slag |
| CN103121685A (en) * | 2013-03-06 | 2013-05-29 | 亿利资源集团有限公司 | Production method and production equipment for small piece of calcium carbide |
-
2013
- 2013-07-19 CN CN201310305595.7A patent/CN104289155B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201585373U (en) * | 2009-12-31 | 2010-09-22 | 冯星愿 | Automatic flour demoulding forming mechanism |
| CN102658007A (en) * | 2012-04-16 | 2012-09-12 | 武汉骏融科技有限公司 | Method for preparing passivation calcium oxide desulfurizer by utilizing carbide slag |
| CN103121685A (en) * | 2013-03-06 | 2013-05-29 | 亿利资源集团有限公司 | Production method and production equipment for small piece of calcium carbide |
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| CN104289155A (en) | 2015-01-21 |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20160817 Termination date: 20200719 |