CN1042879A - Magnetically-clamping vertical method for improving and gig - Google Patents

Abstract

The present invention relates to magnetic holder belt vertical-lift method and gig, belong to field of transport machinery.The present invention utilizes magnetic pole there is a natural attraction between the sexes principle of same-sex repulsion, the carrying band and the pressure zone of conveyer belt are made with magnetic material, and make the magnetic of two bands different in nature each other, two band natures are inhaled mutually during vertical-lift, thereby the cancellation pinch roller, the band edge sealing is very tight, does not have slide relative, it is many to have solved in the common mechanical formula vertical elevator spreading, the problem that resistance is big.Use spring-loaded idler to solve deformability and kept certain back pressure.This machine is applicable to transportation bulk cargo and piece material, can be in the colliery, power plant, silo, factory, harbour, mine etc. use for transported material.

Description

Magnetically-clamping vertical method for improving and gig

The present invention relates to the vertical-lift sealing-tape machine, belong to field of transport machinery.

The at present domestic and international existing formula vertical-lift sealing-tape machine of carrying secretly, only depend on mechanical type carrying roller and vapour-pressure type gas tank to give the sealing of adhesive tape back pressure and sideband, shown in figure one, 86 years No. 4609097 patent HAC machines of the mechanical type typical structure such as the U.S., Russian Patent 804546, Can.P.'s 4195724 grades all utilize elastic press wheel, movable carrying roller to apply back pressure, though obtaining some solutions aspect pressure size and the deformability, but can not arrange whole carrying rollers along the line, lack of homogeneity, often make the damage of band abdomen, cause biobelt dislocation sideslip.Also can not be suitable for bulk cargo and mixed block material.Complex structure.Bulk cargo is serious, resistance increases.

The objective of the invention is to adopt a kind of new design, utilize the magnetic pole same sex to repel each other, the principle that there is a natural attraction between the sexes is made magnetic rubber with the band edge of biobelt, and the one side of biobelt clamping material is the opposite sex, inhales mutually along vertical-lift section two band natures like this, thereby has cancelled pinch roller.Because magnetic is very big, the sealing of two band edges is very tight, does not have slide relative, and the biobelt stationary problem has also obtained solution, as Fig. 3.For solving the deformability problem of biobelt, the present invention has designed and has adopted left-hand and right-hand spring (drawing) to make carrying roller fully, spring-loaded idler can be made a concession with the profile of material, making back pressure can overcome the following of material falls, because the spring that left and right sides rotation direction is formed, make adhesive tape automatic centering running, solved the sideslip problem.

Description of drawings:

Fig. 1: mechanical type vertical elevator conveyer belt section-drawing

Fig. 2: magnetic vertical elevator overall pattern

Fig. 3: the A-A section of overall pattern

Fig. 4: the B-B section of overall pattern

Fig. 5: flute profile turning cylinder

Fig. 6: clean the changed course cylinder certainly

Fig. 7: flute profile magnetic carrying roller

Fig. 8: (the 8-1 horizontal segment is that common flute profile carrying roller operation is used to adhesive tape; When being the magnetic suspension operation, the 8-2 horizontal segment uses.）

Below in conjunction with accompanying drawing, introduce summary of the invention in detail.Structure of the present invention as shown in Figure 2.(1) is spraying one deck organic head roll among the figure, and spraying organic purpose is the friction force that increases between cylinder and the belt, with two synchronizer gears or utilize the fluid power shaft coupling to make two cylinders synchronous; (2) be flute profile turning cylinder, overcome the shortcoming that general arc turning resistance increases; (3) be the carrying band; (4) be pressure zone; (5) be the left and right spring-loaded idler that revolves; (6) be track adjusting wheel; (7) for tightening up stake, puts weight hammer type; (8) be vane type cleaning changed course cylinder certainly, can clear away the material on the adhesive tape automatically; Concrete structure as shown in Figure 6, (16) are the steel pipe crossbeam among the figure, (17) are steel plate circular cone tube, (18) are axle sleeve, (9) are carrying band aircraft tail cylinder; (10) be loading hopper; (15) be flute profile magnetic carrying roller.Specifically as shown in Figure 7.

This machine running state is good, has that noise is low, a not spreading, advantage such as sideslip not.On Fig. 1, when material when (10) are added in carrying band (3) and go up, material all concentrates in the band, when crossing the turning cylinder, pressure zone (4) becomes flute profile, carries with cover on material.Transport to when promoting section, two bands all become flute profile, owing to adopt the nylon core rubber tape, elastic deformation is big.But after two sidebands hold, produce tensile stress to both sides.Its power size is:

P＝2T/Bsinθ

T is the adhesive tape horizontal tensile stress in the formula; B is a bandwidth; θ is a groove angle, and it is with the different changes automatically of material.

This machine pressure zone limit can be iron powder rubber, and the carrying band edge is a magnetic, and two bands fit tightly, and flute profile carrying roller (15) is sintered into discoid by magnetic, and is outside with carrying carrying magnetic unanimity, owing to the same sex is repelled each other, thereby carrying band suspension operation.For preventing drift about adhesive tape contingency, also be provided with gear wheel.Spring-loaded idler is out of shape according to the material profile, remains certain back pressure.During turning cylinder (2), the carrying band is flute profile above material rises to, and pressure zone then covers material, cross the turning cylinder after, two bands separate gradually, material falls at carrying band (3) self-driven cylinder.Fig. 2 upper spring carrying roller is made up of a left-handed spring and spring of dextrorotation, fix with band spiral fluted short cylindrical in the centre for two, two ends then are enclosed within on separately the bearing box (11), stretching out the same universal-joint of a minor axis (12) in the bearing hole links to each other, the universal-joint other end is screw rod (12), in order to regulate initial tension, (12) are fixed on the channel-section steel frame (14).Install a pair ofly at a certain distance, its spacing is by calculating decision.Fig. 4 is the guiding pinch roller (6) that vertical section entrance and exit and interlude are installed, and it is fixed on the frame (14).Before two adhesive tapes are because of the suction adhesive, its guiding is aligned, prevent skew, be sealed in two interbands to guarantee material.

According to the magnetic holder belt vertical-lift machine model that above-mentioned principle is made, the magnetic rubber band is a NdFeB magnetic powder, makes by inventor's technology, because magnetic energy product and retentivity are all greater than common ferrite; So can be mixing with plastic, rubber, decide on the transported material kind wide about in the of 1/5 of adhesive tape overall width that accounts for of tape.Belt speed is optional from 1～3.15 meter per second, and freight volume is up to more than the kiloton, and 10～100 meters of height are optional, the thickest 3 layers of nylon rubber belt, and shown in Fig. 8-1, wherein (19) are the nylon core belts, and (20) are topped glue, and (21) are NdFeB magnetic powders; Among Fig. 8-2, (22) are NdFeB magnetic powders.The magnetic recording tape of two band edges can once vulcanize to be made, or pastes sticking making, and as can being stained with one deck magnetic sideband for old band, thereby the present invention's popularization is very easy.Spring-loaded idler adopts 60SiMn steel spring steel to make through heat treatment, and vertical direction is every 0.4 meter one group, and the guiding pinch roller is placed on the vertical section entrance and exit and respectively pacifies one group.Head roll spraying polyamine fat layer becomes little round bead shape, to increase friction force, has overcome the complex process and the wear-resisting not enough shortcoming of general casting rubber cylinder.The weight hammer type tightening devices of two bands can be with the payload automatic lifting, thereby skidding does not take place again simultaneously to have guaranteed that adhesive tape is broken incessantly.On the backhaul band of two bands swabbing pig is housed, with the cleaning residue.

This machine structure has 3 kinds of combinations, i.e. S type L type and C type, and Fig. 2 is the S type, with the head roll cancellation of carrying band, loads onto actuating device by turning cylinder (2), and pressure zone is motionless, and become the L type this moment, is about to export the horizontal segment cancellation.As two head rolls and turning cylinder (2) are placed on the left side, promptly become the C type, be applicable to cement bin, silos etc. are located to use.

Claims (3)

1, a kind of formula vertical-lift method of carrying secretly, it is characterized in that utilizing the magnetic pole same sex principle of opposite sex attraction that repels each other, the carrying band and the pressure zone of conveyer belt are made with the magnetic rubber band, and the one side of biobelt clamping material is the opposite sex each other, and conveyer belt two band natures in lift-off process are inhaled mutually.

2, a kind of formula vertical elevator of carrying secretly, by head roll, conveyer belt, carrying roller, compositions such as changed course cylinder and turning cylinder, it is characterized in that described head roll, at its surface spraying one deck organic matter, to increase friction force, described conveyer belt is made up of carrying band and pressure zone, the band edge of carrying band and pressure zone is a magnetic rubber, two bands are inhaled naturally mutually along the vertical-lift section, described carrying roller is the left-hand and right-hand spring carrying roller in vertical direction, being out of shape with the material profile in lifting process, conveyer belt is kept certain back pressure, is flute profile magnetic carrying roller in the horizontal direction, because the magnetic of carrying roller and conveyer belt is the same sex each other, make the conveyer belt suspension operation, described changed course cylinder is that the turning cylinder is a trough roller from cleaning formula changed course cylinder.

3, a kind of vertical elevator as claimed in claim 2, it is characterized in that described carrying band and pressure zone account for about 1/5 of bandwidth, be the magnetic rubber mixing with NdFeB magnetic powder, or plastic, rubber, the centre portion of band is three layers a nylon rubber band, described spring-loaded idler adopts spring steel to make through heat treatment, in vertical direction every 0.4 meter one group.

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