CN104281068A - Method for monitoring electrostatic and fabric composite filter based on WINCC platform - Google Patents
Method for monitoring electrostatic and fabric composite filter based on WINCC platform Download PDFInfo
- Publication number
- CN104281068A CN104281068A CN201410565862.9A CN201410565862A CN104281068A CN 104281068 A CN104281068 A CN 104281068A CN 201410565862 A CN201410565862 A CN 201410565862A CN 104281068 A CN104281068 A CN 104281068A
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- China
- Prior art keywords
- electric
- dust collector
- complex dust
- wincc
- bag complex
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000002131 composite material Substances 0.000 title abstract 9
- 239000004744 fabric Substances 0.000 title abstract 9
- 239000000428 dust Substances 0.000 claims description 72
- 238000009413 insulation Methods 0.000 claims description 7
- 230000008676 import Effects 0.000 claims description 6
- 239000012212 insulator Substances 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 235000019504 cigarettes Nutrition 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000010586 diagram Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000006870 function Effects 0.000 abstract description 19
- 239000002956 ash Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 4
- 230000005684 electric field Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/4186—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Electrostatic Separation (AREA)
Abstract
The invention discloses a method for monitoring an electrostatic and fabric composite filter based on a WINCC platform and relates to electrostatic and fabric composite filters. The method for monitoring the electrostatic and fabric composite filter based on the WINCC platform comprises the steps that (1) an electrostatic and fabric composite filter operation interface is established based on the functions of a WINCC configuration software image editor; (2) all control devices of the whole electrostatic and fabric composite filter are managed by means of a variable manager through a high-voltage cabinet and a low-voltage cabinet according to variables, and variable parameters are linked to the designed operation interface; (3) based on the alarm function, all fault information and important parameters of the electrostatic and fabric composite filter are led into the alarm function and are displayed through an alarm control in the WINCC image editor, and real-time monitoring is conducted; (4) based on the archiving function, the important parameters of the electrostatic and fabric composite filter are archived and are led into a curve control in the WINCC image editor, so that a tendency chart is formed, and therefore when the electrostatic and fabric composite filter breaks down in the future, data can be inquired through the tendency chart, and the reason can be found out.
Description
Technical field
The present invention relates to electric-bag complex dust collector, particularly relate to a kind of method based on WINCC platform monitoring electric-bag complex dust collector.
Background technology
In recent years, along with the enforcement of national environmental protection new standard, electric-bag complex dust collector relies on its low emission, the technological merit such as reliable, energy-conservation, efficient and high performance-price ratio to receive the favor of environmental protection circle users, and electric control system is the support equipment of a whole set of electric-bag complex dust collector, be power and the control center of electric-bag complex dust collector, stability, the technical feature such as rationality and monitoring means of system are particularly important in electric-bag complex dust collector.
In order to ensure that electric-bag complex dust collector can steady in a long-termly run normally, electric-bag complex dust collector electric control system is even more important, and WINCC configuration software is with powerful, simple to operate, and have up to six kinds of language, be easy to use in world community field, it is a configuration software that current category of language is maximum, by the picture editor of WINCC, variable manager, the power such as warning function and filing, build a kind of method based on WINCC platform monitoring electric-bag complex dust collector, the method can be monitored electric-bag complex dust collector better in real time.
Zhong Yuchang (application of Zhong Yuchang .InTouch configuration software in electric bag compound type dust remover. industrial control computer .) describe the application being realized electric-bag complex dust collector monitoring by InTouch configuration software.But this article is the application of simple description InTouch configuration software in electric-bag complex dust collector, does not clearly state method and the step of operation.
Summary of the invention
The object of this invention is to provide and can monitor in real time electric-bag complex dust collector, to reach a kind of method based on WINCC platform monitoring electric-bag complex dust collector that electric-bag complex dust collector long time stability runs.
The present invention includes following steps:
1) by the formation function electric-bag complex dust collector operation interface of WINCC configuration software picture editor;
2) by variable manager, realize variable manages whole electric-bag complex dust collector each opertaing device by high-voltage board and low-voltage cabinet, and variable parameter is linked to the operation interface of design;
3) warning function is passed through, all failure messages of electric-bag complex dust collector and important parameter are imported warning function, and shown all failure messages and the important parameter of electric-bag complex dust collector by the warning control in WINCC picture editor, and monitor in real time;
4) by filing function, filed by the important parameter of electric-bag complex dust collector, the Curve Controls imported by important parameter in WINCC picture editor forms trend map, so that in the future when equipment goes wrong, by trend map data query, find out reason.
In step 1) in, the described transmission being realized each variable parameter by the electric-bag complex dust collector each equipment schematic diagram in the formation function electric-bag complex dust collector operation interface of WINCC configuration software picture editor by Ethernet, interchanger and converter, and realize the monitoring to each equipment of electric-bag complex dust collector by high-voltage board and low-voltage cabinet;
The each equipment schematic diagram of described electric-bag complex dust collector comprises prime electricity district and rear class bag district, and described prime electricity district comprises the thermostatic control of high-voltage intelligent opertaing device, top electromagnetic shaking system, sidepiece anode motor vibrated system, insulation can insulator electric heater unit and ash bucket heating arrangement; Described rear class bag district comprises pulse jet system, Bypass valve arrangement, poppet valve device, induced draft fan, each instrument of air compressor machine and scene etc.;
Described high-voltage board is provided with intelligent control device, can control rectifier transformer, plays pressure regulation effect, to reach the required DC high-voltage power supply exported;
Described low-voltage cabinet is provided with PLC opertaing device, can monitor the top electromagnetic shaking system of electric-bag complex dust collector, sidepiece anode motor vibrated system, insulation can insulator electric heater unit, ash bucket heating arrangement, pulse jet system, Bypass valve arrangement, poppet valve device, induced draft fan, each instrument of air compressor machine and scene etc.
In step 4) in, described important parameter comprises secondary voltage, secondary current, rapping output record, imports and exports cigarette temperature, inlet outlet pressure differential, deashing gas bag pressure, valve airline pressure etc.
Compared with the article (application of Zhong Yuchang .InTouch configuration software in electric bag compound type dust remover) of Zhong Yuchang, the present invention mainly through the formation function electric-bag complex dust collector operation interface of picture editor inside WINCC, and is edited by variable manager, warning function, filing function, is monitored each device parameter of electric-bag complex dust collector.The present invention gives concrete method of operating and step, the supervisory system that can be built by WINCC realizes operated from a distance, avoids electrical error or produced problem hand-manipulated, to realize the operation of electric-bag complex dust collector long time stability.
Accompanying drawing explanation
Fig. 1 is a kind of operation interface based on WINCC platform monitoring electric-bag complex dust collector.
Fig. 2 is control flow chart of the present invention.
Embodiment
As shown in Figure 1, the core of the embodiment of the present invention is to provide a kind of method based on WINCC platform monitoring electric-bag complex dust collector, carries out real time monitoring by the method to electric-bag complex dust collector, to reach the object that electric-bag complex dust collector long time stability runs.This method for supervising is obtained by WINCC design of Configuration Software, and concrete operation steps is as follows:
(1) by picture editor, add various object and control, build a kind of operation interface monitoring electric-bag complex dust collector, main watch-dog comprises: monitoring high-voltage intelligent opertaing device (as: primary voltage, primary current, secondary voltage, secondary current, current limit value, secondary voltage peak value etc.), monitoring top electromagnetic shaking system (as: current vibrator state, current rapping pattern, current rapping group number, current vibrator number, current rapping height etc.), monitoring sidepiece anode motor rapping apparatus F (as: motor initial time, working time, stand-by time, motor status etc.), thermostatic control (as: the heated condition of monitoring insulation can insulator electric heater unit and ash bucket heating arrangement H, design temperature, setting upper lower limit value etc.), the ash quantity of monitoring ash-discharging device, monitoring pulse jet system I (as: current cleaning cycle, current PRF valve interval, current purge mode, work at present mode etc.), (as: put in place monitoring Bypass valve arrangement J signal and manually opening, manually close operation etc.) and the signal monitoring that puts in place of poppet valve device K, the monitoring of on-the-spot each instrument (as: imports and exports cigarette temperature, inlet outlet pressure differential, deashing gas bag pressure, valve airline pressure, material level, turbidimeter, oxygen measuring apparatus, hygronom etc.) etc.,
(2) by variable manager, set up the parameter of the whole electric-bag complex dust collector of management, and by the operation interface of design in these parameter link to step (1), clearly the parameter of electric-bag complex dust collector is monitored in real time by picture is more vivid, variable manager configuration structure variable can also be passed through, unify configuration to the device parameter with same characteristic features, only need edit a template pictures can monitor all identical devices;
(3) warning function is passed through, by all failure messages of electric-bag complex dust collector and important parameter (as: high pressure communication failure, rapping overvoltage signal, rapping over-current signal, insulation can adds thermal overrun, ash bucket adds thermal overrun, high charge level signal, low level signals, import and export cigarette temperature to transfinite, inlet outlet pressure differential transfinites, deashing gas bag pressure limit, valve airline pressure transfinites, power fail, outlet turbidity transfinites, bypass protection, system state etc.) import warning function, and all failure messages and the important parameter of electric-bag complex dust collector is shown by the warning control in WINCC picture editor, and monitor in real time,
(4) by filing function, some important parameters (as: secondary voltage, secondary current, rapping export record, import and export cigarette temperature, inlet outlet pressure differential, deashing gas bag pressure, valve airline pressure etc.) of electric-bag complex dust collector are filed, the Curve Controls imported by important parameter in WINCC picture editor forms trend map, so that in the future when equipment goes wrong, by trend map data query, find out reason.
As shown in Figure 2, core of the present invention is to provide a kind of method based on WINCC platform monitoring electric-bag complex dust collector, and electric-bag complex dust collector operation interface 1 is monitored by Ethernet switch and converter 2, high-voltage board 3 and low-voltage cabinet 4 pairs of electric-bag complex dust collector field apparatuss.
Its main operational principle is: ac low-voltage power supply A provides power supply to high-voltage board 3 and low-voltage cabinet 4 respectively, high-voltage board 3 carries out rectify control by intelligent control device (MVC196 or VCS2008) to rectifier transformer 5, play pressure regulation effect, to reach the DC high-voltage power supply B wanting to export, can up to 50 ~ 100kV, resupply electric field region discharge electrode C, to reach the effect of electric field region D high-voltage corona discharge; Low-voltage cabinet 4 is provided with PLC opertaing device, directly control the device such as pulse jet system, Bypass valve arrangement, lift valve in top electromagnetic shaking system in electric field region, sidepiece anode motor vibrated system, insulation can insulator electric heater unit, ash bucket electric heater unit and bag district E by PLC opertaing device, and low-voltage cabinet 4 provides power supply for these power devices.Ethernet switch and converter 2 gather high-voltage board 3 and low-voltage cabinet 4 signal to the electric-bag complex dust collector operation interface 1 based on WINCC platform, electric-bag complex dust collector operation interface 1 based on WINCC platform is directly monitored in real time and controls each parameter in high-voltage board 3 and low-voltage cabinet 4 by Ethernet switch and converter 2 shunting action, to understand the situation that electric-bag complex dust collector equipment runs, realize the operation of the on-the-spot high and low pressure equipment of fly-ash separator and logout etc., guarantee that electric-bag complex dust collector can the operation of long time stability.
By the present invention, real time monitoring is carried out to electric-bag complex dust collector, to reach the object that electric-bag complex dust collector long time stability runs.The present invention is obtained by WINCC design of Configuration Software, and step is as follows: (1) builds a kind of operation interface monitoring electric-bag complex dust collector by picture editor, and operation interface mainly comprises each opertaing device of electric-bag complex dust collector; (2) set up corresponding variable by variable manager, and managed each opertaing device of whole electric-bag complex dust collector by high and low pressure cabinet with built variable, and these variable parameters are linked to the operation interface of design; (3) warning function is passed through, all failure messages of electric-bag complex dust collector and important parameter are imported warning function, and shown all failure messages and the important parameter of electric-bag complex dust collector by the warning control in WINCC picture editor, and monitor in real time; (4) by filing function, filed by some important parameters of electric-bag complex dust collector, the Curve Controls imported by important parameter in WINCC picture editor forms trend map, so that in the future when equipment goes wrong, by trend map data query, find out reason.
Claims (6)
1., based on a method for WINCC platform monitoring electric-bag complex dust collector, it is characterized in that comprising the following steps:
1) by the formation function electric-bag complex dust collector operation interface of WINCC configuration software picture editor;
2) by variable manager, realize variable manages whole electric-bag complex dust collector each opertaing device by high-voltage board and low-voltage cabinet, and variable parameter is linked to the operation interface of design;
3) warning function is passed through, all failure messages of electric-bag complex dust collector and important parameter are imported warning function, and shown all failure messages and the important parameter of electric-bag complex dust collector by the warning control in WINCC picture editor, and monitor in real time;
4) by filing function, filed by the important parameter of electric-bag complex dust collector, the Curve Controls imported by important parameter in WINCC picture editor forms trend map, so that in the future when equipment goes wrong, by trend map data query, find out reason.
2. a kind of method based on WINCC platform monitoring electric-bag complex dust collector as claimed in claim 1, it is characterized in that in step 1) in, the described transmission being realized each variable parameter by the electric-bag complex dust collector each equipment schematic diagram in the formation function electric-bag complex dust collector operation interface of WINCC configuration software picture editor by Ethernet, interchanger and converter, and realize the monitoring to each equipment of electric-bag complex dust collector by high-voltage board and low-voltage cabinet.
3. a kind of method based on WINCC platform monitoring electric-bag complex dust collector as claimed in claim 2, it is characterized in that each equipment schematic diagram of described electric-bag complex dust collector comprises prime electricity district and rear class bag district, described prime electricity district comprises the thermostatic control of high-voltage intelligent opertaing device, top electromagnetic shaking system, sidepiece anode motor vibrated system, insulation can insulator electric heater unit and ash bucket heating arrangement; Described rear class bag district comprises each instrument in pulse jet system, Bypass valve arrangement, poppet valve device, induced draft fan, air compressor machine and scene.
4. a kind of method based on WINCC platform monitoring electric-bag complex dust collector as claimed in claim 2, it is characterized in that described high-voltage board is provided with intelligent control device, rectifier transformer is controlled, plays pressure regulation effect, to reach the required DC high-voltage power supply exported.
5. a kind of method based on WINCC platform monitoring electric-bag complex dust collector as claimed in claim 2, it is characterized in that described low-voltage cabinet is provided with PLC opertaing device, the top electromagnetic shaking system of electric-bag complex dust collector, sidepiece anode motor vibrated system, insulation can insulator electric heater unit, ash bucket heating arrangement, pulse jet system, Bypass valve arrangement, poppet valve device, induced draft fan, each instrument of air compressor machine and scene are monitored.
6. a kind of method based on WINCC platform monitoring electric-bag complex dust collector as claimed in claim 1, it is characterized in that in step 4) in, described important parameter comprises secondary voltage, secondary current, rapping output record, imports and exports cigarette temperature, inlet outlet pressure differential, deashing gas bag pressure, valve airline pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410565862.9A CN104281068B (en) | 2014-10-22 | 2014-10-22 | A kind of method based on WINCC platform monitoring electric-bag complex dust collector |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410565862.9A CN104281068B (en) | 2014-10-22 | 2014-10-22 | A kind of method based on WINCC platform monitoring electric-bag complex dust collector |
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| CN104281068A true CN104281068A (en) | 2015-01-14 |
| CN104281068B CN104281068B (en) | 2016-03-30 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107784782A (en) * | 2016-08-24 | 2018-03-09 | 广东中烟工业有限责任公司 | A kind of alarm method and system of the cigarette dust pelletizing system based on wincc |
| CN108153214A (en) * | 2017-12-27 | 2018-06-12 | 海南立昇净水科技实业有限公司 | Apparatus monitoring method, equipment monitoring apparatus and computer equipment |
| CN111381521A (en) * | 2020-03-30 | 2020-07-07 | 广西科穗环境科技有限公司 | Dust collecting equipment management system |
| CN111507858A (en) * | 2020-03-24 | 2020-08-07 | 福建龙亿粉体装备制造有限公司 | Ring roller mill monitoring method and system |
| CN113325790A (en) * | 2021-06-04 | 2021-08-31 | 福建龙净环保股份有限公司 | Visual intelligent monitoring device and data processing method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107784782A (en) * | 2016-08-24 | 2018-03-09 | 广东中烟工业有限责任公司 | A kind of alarm method and system of the cigarette dust pelletizing system based on wincc |
| CN108153214A (en) * | 2017-12-27 | 2018-06-12 | 海南立昇净水科技实业有限公司 | Apparatus monitoring method, equipment monitoring apparatus and computer equipment |
| CN111507858A (en) * | 2020-03-24 | 2020-08-07 | 福建龙亿粉体装备制造有限公司 | Ring roller mill monitoring method and system |
| CN111381521A (en) * | 2020-03-30 | 2020-07-07 | 广西科穗环境科技有限公司 | Dust collecting equipment management system |
| CN113325790A (en) * | 2021-06-04 | 2021-08-31 | 福建龙净环保股份有限公司 | Visual intelligent monitoring device and data processing method |
| CN113325790B (en) * | 2021-06-04 | 2022-09-20 | 福建龙净环保股份有限公司 | Visual intelligent monitoring device and data processing method |
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| CN104281068B (en) | 2016-03-30 |
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