CN104277211A - Four-kettle polymerization device - Google Patents
Four-kettle polymerization device Download PDFInfo
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- CN104277211A CN104277211A CN201410505447.4A CN201410505447A CN104277211A CN 104277211 A CN104277211 A CN 104277211A CN 201410505447 A CN201410505447 A CN 201410505447A CN 104277211 A CN104277211 A CN 104277211A
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Abstract
The invention relates to a four-kettle polymerization device belonging to the technical field of high-molecular polymerization devices. The four-kettle polymerization device comprises an esterification kettle I, an esterification kettle II, a pre-polycondensation kettle and a final polycondensation kettle, wherein the esterification kettle I is composed of a kettle body, a sleeve arranged in the kettle body and a coil I, a plurality of through holes are formed in the wall of the sleeve, and the kettle body is communicated with the sleeve through the through holes; the esterification kettle II is composed of an outer chamber, an inner chamber and a coil II arranged in the inner chamber; the pre-polycondensation kettle is of a vertical structure composed of an upper chamber and a lower chamber; and the final polycondensation kettle is composed of a squirrel-cage type stirrer I and a squirrel-cage type stirrer II. When the device is applied to a PET polymerization reaction process, the intrinsic viscosity is greatly improved, and the mechanical performance and other service performances of a subsequent product can be favorably optimized; in addition, the reaction process is simpler, the whole efficiency is increased, and the superhigh-capacity production of a single set of device can be realized.
Description
Technical field
The present invention relates to a kind of four still poly-units, belong to high molecular polymerization device technique field.
Background technology
PET section or melt are the high molecular polymers formed through over-churning dehydration aftercondensated by raw material terephthalic acid and ethylene glycol, it comprises successively in the course of processing, and esterification one, esterification two, precondensation one, precondensation two and final minification are poly-to be formed, and precondensation is wherein carried out in two reactors.The advantage of this mode is that reaction is comparatively steady, handled easily, but shortcoming is in its two steps precondensation higher to limiting viscosity control overflow, just can enter in precondensation two as precondensation one limiting viscosity reaches about 0.15dl/g, and then gather through final minification, limiting viscosity is increased to about 0.68dl/g, and then by solid-phase tack producing, limiting viscosity is increased to about 1.0dl/g.The polyester process of current maturation has Ji Ma, Yi Wenda, clock to spin three still polymerization process of employing five still polymerization process and Du Pont's employing, wherein five autoclaves process adopts the mild conditions of low mole prop0rtion [n (EG): n (PTA)=1.10-1.20:1], low-temperature atmosphere-pressure, long reaction time, product performance index is stablized, diethylene glycol content is low, colour is low and stable, is the poly-unit of main flow; Du Pont three still flow process adopts high molar ratio [n (EG): n (PTA)=1.80-2.00:1], the reaction conditions of high temperature, high vacuum, its shortcoming is, the excessive meeting of EG makes the content of glycol ether in reaction process raise, and high temperature for a long time reaction melt b value can be made to raise, the too short quality product that makes of reaction process fluctuates greatly, the window narrows adjusted in production process.Whether the advantages of the two can be got up, develop a kind of low mole prop0rtion, gentle and shorter technical process, makes constant product quality, production process is easy to control is target in PET industry.Based on this, make subject application.
Summary of the invention
In order to overcome, technical process existing for esterification mode is long, complex procedures, the invention provides that a kind of esterification limiting viscosity is high, four still poly-units that stable reaction, process-cycle are short.
For achieving the above object, the technical scheme taked of the present invention is as follows:
Four still poly-units, comprise esterifying kettle one, esterifying kettle two, precondensation still and whole polycondensation vessel, described esterifying kettle one by kettle, be arranged at sleeve in kettle and coil pipe one is formed, coil pipe one upwards extends from the bottom of kettle and is surrounded between sleeve and kettle, sleeve wall is arranged multiple through hole, kettle is communicated with by through hole with sleeve, arranges agitator one in sleeve; Described esterifying kettle two is made up of mistress, interior room and the coil pipe two be arranged in interior room, obstructed bottom mistress and interior room, and interior room sidewall arranges hole, mistress is communicated with by hole with interior room, be provided with support bar between mistress and interior room, to support interior room cylindrical shell, agitator two is set in interior room; Described precondensation still is vertical structure, comprise room and lower room, upper room and lower room obstructed, described upper room is divided into multiple annular compartment by helical baffle, arranges coil pipe three in compartment, the compartment place in bosom, upper room is provided with communicating pipe, melt in upper room is through sending into lower room communicating pipe, and set temperature meter in this communicating pipe, is provided with agitator three in precondensation still, agitator three is arranged in lower room, arranges coil pipe four in lower room; Described whole polycondensation vessel is made up of squirrel-cage agitator one and squirrel-cage agitator two, multiple net dish be parallel to each other is provided with at squirrel-cage agitator one and squirrel-cage agitator two, net dish is installed in whole polycondensation vessel framework by rotating shaft, and in squirrel-cage agitator one, net dish distribution density is large compared with net dish distribution density in squirrel-cage agitator two; The material inlet of esterifying kettle one is positioned at kettle top, the bottom of esterifying kettle one is communicated in the middle part of the mistress of esterifying kettle two by pipe connecting one, the bottom of esterifying kettle two is communicated in the compartment that on precondensation still, in room, outermost layer helical baffle is formed by pipe connecting two, be communicated with squirrel-cage agitator one bottom of pipe connecting tee joint to whole polycondensation vessel bottom precondensation still, and discharge material through the bottom of squirrel-cage agitator two.
Further, as preferably:
In described esterifying kettle one, coil pipe one, for going with each other all the time, is from bottom to top disposed with five groups, and first group is two-layer, and second group is three layers, and the 3rd group is four layers, and the 4th group is five layers, and the 5th group is six layers, totally two ten layers.More preferred, often the spacing organized between coil pipe one is 10cm-50cm.
In described esterifying kettle two, coil pipe two is provided with ten groups, and its concrete set-up mode is layered laminate arrangement.
In described precondensation still, in lower room, coil pipe is provided with six floor, and its concrete set-up mode arranges for going with each other all the time, with layered laminate; In upper room, liquidometer adopts bubble liquid level meter, and in lower room, liquidometer adopts radioactive source liquidometer.
In precondensation still, foundation is to the requirement of precondensation still limiting viscosity and the size of kettle diameter, and dividing plate can be set to 2-8 circle, dividing plate is provided with hangnail plate, to increase the mixed effect in fluid formation circulation process.
Described net dish is made up of housing, net bar, mesh and inner ring, and inner ring and housing concentric are arranged, and net bar is crisscross arranged between housing and inner ring, and staggered net bar forms mesh, and net dish is by inner ring and rotating shaft; In described whole polycondensation vessel, the cross-shaped state of net bar of adjacent two panels net dish, to improve Surface Renewal efficiency during stirring.Wherein, can be crisscross arranged between net bar and net bar for orthogonal, can, for be crisscross arranged at an angle, can, for fixing some spacing, also can be also gradual change or indefinite a certain spacing, to adapt to different stirring demand between adjacent net bar.
Raw material terephthalic acid and ethylene glycol are added catalyzer in proportion and be configured to slurry, added by esterifying kettle one top, slurry enters after in still, agitator one is to pressing down, slurry via through holes circulates back and forth between sleeve and kettle, after carrying out first stage esterification, carboxylate is by being drained in the mistress of esterifying kettle two bottom esterifying kettle one, and the hole on interior room enters interior room, the carboxylate completed after subordinate phase esterification is delivered in the upper room of precondensation, in the compartment that material is formed at helical baffle after circulation, through sending into lower room communicating pipe, complete prepolymerization reaction, this prepolycondensate is sent in whole polycondensation vessel and reacts, the whole polycondensation product of final acquisition.
Compared with five stills of routine, six still polymerization methodses, beneficial effect of the present invention and principle of work as follows:
1. the intensive degree of equipment improves.Reactor total quantity reduces, and installation footprint reduces, and equipment investment cost is low.In five common still polymerization methodses, need to be equipped with esterifying kettle one, esterifying kettle two, precondensation still one, precondensation still two, whole polycondensation vessel totally five kettlies, the installation in one line of these kettlies, not only floor space is large, and in installation process, need to be equipped with a large amount of pipe connectings, circuit and corresponding heating agent; And in the present invention, kettle used only needs esterifying kettle one, esterifying kettle two, precondensation still and whole polycondensation vessel four stills, precondensation still wherein adopts upper and lower mutual disconnected vertical structure, this structure makes Whole Equipment erection space reduce 1/5, and heating agent usage quantity is also controlled, integral production cost can reduce 30-50%.
2. the efficiency of complete assembly improves, and handling promotes, and can realize single covering device vast capacity and produce.Adopt this device, Zhejiang Guxiandao Industrial Fiber Co., Ltd. achieves the Large Copacity device of annual output 500000 tons of polyester, whole process reaction time decreased, and plant efficiency promotes, and simultaneous reactions still quantity reduces, and operation site is reduced.
3. in bulk polymerization process, limiting viscosity is obviously promoted, and shortens the reaction times, is conducive to the raising of subsequent product processing characteristics.In polymerization technique provided by the present invention, when carboxylate enters into precondensation stage, be introduced in the compartment in room, in this compartment, carboxylate carries out circulation conveying along specific track, the initial reaction of precondensation is completed in the process of conveying, and achieve the lifting of polymerization degree 30-60 when completing from carboxylate polymerization degree 3-4 to precondensation, in upper room, limiting viscosity is that the melt of 0.1-0.2dl/g is through being transported in lower room bosom compartment communicating pipe, under agitation, carry out the prepolymerization reaction of the degree of depth, limiting viscosity is promoted to 0.2-0.35dl/g, in overall precondensation process, not only achieve the significantly lifting of limiting viscosity, be conducive to the optimization of the use propertieies such as subsequent product machinery, and reaction process is more terse, reaction stability is good, the final minification of final acquisition gathers melt, limiting viscosity reaches 0.68dl/g, end carboxyl 20mol/t, glycol ether massfraction 0.95%, form and aspect b value less than 2.0.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 goes up room perspective view in precondensation still in the present invention;
The vertical view of Fig. 3 Fig. 2;
Fig. 4 is the structural representation of net dish in squirrel-cage agitator in the whole polycondensation vessel of the present invention.
Number in the figure: 1. esterifying kettle one; 11. kettlies; 12. sleeves; 13. coil pipes one; 14. through holes; 15. legs; 2. esterifying kettle two; 21. mistress; Room in 22.; 23. coil pipes two; 3. precondensation still; Room on 31.; 32. helical baffles; 33. coil pipes three; 34. communicating pipe; 35. times rooms; 36. coil pipes four; 4. whole polycondensation vessel; 41. squirrel-cage agitators one; 42. squirrel-cage agitators two; 43. net dishes; 431. housing; 432. net bars; 433. mesh; 434. inner ring; 44. whole polycondensation vessel frameworks; 45. rotating shafts; 51. agitators one; 52. agitators two; 53. agitators three; 6. pipe connecting one; 7. pipe connecting two; 8. pipe connecting three; 9. thermometer.
Embodiment
Embodiment 1
The present embodiment four still poly-unit, composition graphs 1, comprise esterifying kettle 1, esterifying kettle 22, precondensation still 3 and whole polycondensation vessel 4, esterifying kettle 1 by kettle 11, be arranged at sleeve 12 in kettle 11 and coil pipe 1 is formed, coil pipe 1 upwards extends from the bottom of kettle 11 and is surrounded between sleeve 12 and kettle 11, sleeve 12 wall arranges multiple through hole 14, and kettle 11 is communicated with by through hole 14 with sleeve 12, arranges agitator 1 in sleeve 12, esterifying kettle 22 is made up of mistress 21, interior room 22 and the coil pipe 2 23 be arranged in interior room 22, composition graphs 2 and Fig. 3, obstructed bottom mistress 21 and interior room 22, interior room 22 sidewall arranges hole, mistress 21 is communicated with by hole with interior room 22, be provided with support bar between mistress 21 and interior room 22, to support interior room 22 cylindrical shell, in interior room 22, agitator 2 52 be set, precondensation still 3 is vertical structure, comprise room 31 and lower room 35, upper room 31 is obstructed with lower room 35, and upper room 31 is divided into multiple annular compartment by helical baffle 32, arranges coil pipe 3 33 in compartment, the compartment place in bosom, upper room 31 is provided with communicating pipe 34, melt in upper room 31 is through sending into lower room 35 communicating pipe 34, and set temperature meter 9 in this communicating pipe 34, is provided with agitator 3 53 in precondensation still 3, agitator 3 53 is arranged in lower room 35, arranges coil pipe 4 36 in lower room 35, whole polycondensation vessel 4 is by squirrel-cage agitator 1, squirrel-cage agitator 2 42, net dish 43, whole polycondensation vessel framework 44 and rotating shaft 45 are formed, squirrel-cage agitator 1 and squirrel-cage agitator 2 42 are provided with multiple net dish 43 be parallel to each other, in whole polycondensation vessel 4, the cross-shaped state of net bar of adjacent two panels net dish 43, to improve Surface Renewal efficiency when stirring, composition graphs 4, net dish 43 is by housing 431, net bar 432, mesh 433 and inner ring 434 are formed, inner ring 434 and housing 431 concentric are arranged, net bar 432 is crisscross arranged between housing 431 and inner ring 434, staggered net bar 432 forms mesh 433, inner ring 434 is set in rotating shaft 45, net dish 43 is installed in whole polycondensation vessel framework 44 by rotating shaft 45, in squirrel-cage agitator 1, net dish distribution density is large compared with net dish distribution density in squirrel-cage agitator 2 42, the material inlet of esterifying kettle 1 is positioned at kettle top, the bottom of esterifying kettle 1 is communicated in the middle part of the mistress 31 of esterifying kettle 22 by pipe connecting 1, the bottom of esterifying kettle 22 is communicated in the compartment that on precondensation still, in room 31, outermost layer helical baffle 32 is formed by pipe connecting 27, be communicated with squirrel-cage agitator 1 bottom that pipe connecting 38 is communicated to whole polycondensation vessel 4 bottom precondensation still 3, and discharge material through the bottom of squirrel-cage agitator 2 42.
Raw material terephthalic acid and ethylene glycol are added catalyzer in proportion and be configured to slurry, is added by esterifying kettle 1 top, wherein, esterifying kettle 1 is back-mixing still, coil pipe 1, for going with each other all the time, is from bottom to top disposed with five groups, and first group is two-layer, second group is three layers, 3rd group is four layers, and the 4th group is five layers, and the 5th group is six layers, totally two ten layers, often the spacing organized between coil pipe one is 10cm; Slurry enters after in still, agitator 1 is to pressing down, slurry via through holes 14 circulates back and forth between sleeve 12 and kettle 11, control pressure 52-60kPa, temperature 256-265 DEG C, liquid level 40-70%, carry out first stage esterification 4 hours, carboxylate is drained in the mistress 21 of esterifying kettle 22 by bottom esterifying kettle 1.
In esterifying kettle 22, coil pipe 2 23 layered laminate arranges and arranges ten groups, the hole of carboxylate on interior room 22 enters interior room 22, control pressure 2-5kPa, temperature 266-270 DEG C, liquid level 45-70%, reaction times 1.5-2 hour, the carboxylate completed after subordinate phase esterification is delivered in the upper room 31 of precondensation still 3.
In precondensation still 3, in upper room 31, helical baffle 32 is provided with 3 circles, helical baffle 32 is provided with hangnail plate, to increase the mixed effect in fluid formation circulation process, nine layers of coil pipe 3 33 are provided with between helical baffle 32, material enters from an outmost annular compartment, flow in the shape of a spiral, in control, in room 31, temperature is 276-277 DEG C, adopt bubble liquid level meter, liquid level 55-60%, pressure 8.8-9kPa, to circulate in the compartment that material is formed at helical baffle and after stopping 1 hour, communicating pipe 34 in innermost layer compartment enters lower room 35, and only set temperature meter on the pipeline of upper room material inlet, not set temperature meter in upper room 31, in lower room 35, coil pipe goes with each other all the time, and with layered laminate spread configuration six layers, temperature be 277-278 DEG C, pressure is 1.7kPa, in lower room 35, liquidometer adopts radioactive source liquidometer, and liquid level is under 30-45% condition, stops 1 hour, complete prepolymerization reaction, the prepolycondensate limiting viscosity that prepolymerization reaction obtains is 0.20-0.35dl/g.
Sent into by this prepolycondensate in whole polycondensation vessel 4, control temperature 275-285 DEG C, liquid level: feed zone (i.e. one 41 sections, squirrel-cage agitator) 60%-90%, discharging section (i.e. 2 42 sections, squirrel-cage agitator) 10%-40%, pressure 100-150Pa, obtain whole polycondensation product.
Adopt the four still poly-units of the present embodiment, reactor total quantity reduces, installation footprint reduces, kettle used only needs esterifying kettle 1, esterifying kettle 22, precondensation still 3 and whole polycondensation vessel 4 four stills, precondensation still 3 wherein adopts upper room 31, the mutual disconnected vertical structure in lower room 35, this structure makes Whole Equipment erection space reduce 1/5, and heating agent usage quantity is also controlled, and integral production cost can reduce 30-50%, and when adopting this four still poly-units to be polymerized, when carboxylate enters into precondensation stage, be introduced in the compartment in room 31, in this compartment, carboxylate carries out circulation conveying along specific track, the initial reaction of precondensation is completed in the process of conveying, and achieve the lifting of polymerization degree 30-60 when completing from carboxylate polymerization degree 3-4 to precondensation, in upper room 31, limiting viscosity is that the melt of 0.1-0.2dl/g is through being transported in lower room 35 bosom compartment communicating pipe 34, under agitation, carry out the prepolymerization reaction of the degree of depth, limiting viscosity is promoted to 0.2-0.35dl/g, in overall precondensation process, not only achieve the significantly lifting of limiting viscosity, be conducive to the optimization of the use propertieies such as subsequent product machinery, and reaction process is more terse, reaction stability is good, the final minification of final acquisition gathers melt, limiting viscosity reaches 0.68dl/g, end carboxyl 20mol/t, glycol ether massfraction 0.95%, form and aspect b value less than 2.0.
Therefore, when adopting the above-mentioned four still poly-units of the present embodiment to be polymerized, the efficiency of complete assembly improves, handling promotes, can realize the Large Copacity device that single covering device produces 500000 tons of polyester per year, whole process reaction time decreased, plant efficiency promotes, simultaneous reactions still quantity reduces, and operation site is reduced.
Embodiment 2
The present embodiment four still poly-unit, composition graphs 1, comprise esterifying kettle 1, esterifying kettle 22, precondensation still 3 and whole polycondensation vessel 4, esterifying kettle 1 by kettle 11, be arranged at sleeve 12 in kettle 11 and coil pipe 1 is formed, coil pipe 1 upwards extends from the bottom of kettle 11 and is surrounded between sleeve 12 and kettle 11, sleeve 12 wall arranges multiple through hole 14, and kettle 11 is communicated with by through hole 14 with sleeve 12, arranges agitator 1 in sleeve 12, esterifying kettle 22 is made up of mistress 21, interior room 22 and the coil pipe 2 23 be arranged in interior room 22, composition graphs 2 and Fig. 3, obstructed bottom mistress 21 and interior room 22, interior room 22 sidewall arranges hole, mistress 21 is communicated with by hole with interior room 22, be provided with support bar between mistress 21 and interior room 22, to support interior room 22 cylindrical shell, in interior room 22, agitator 2 52 be set, precondensation still 3 is vertical structure, comprise room 31 and lower room 35, upper room 31 is obstructed with lower room 35, and upper room 31 is divided into multiple annular compartment by helical baffle 32, arranges coil pipe 3 33 in compartment, the compartment place in bosom, upper room 31 is provided with communicating pipe 34, melt in upper room 31 is through sending into lower room 35 communicating pipe 34, and set temperature meter 9 in this communicating pipe 34, is provided with agitator 3 53 in precondensation still 3, agitator 3 53 is arranged in lower room 35, arranges coil pipe 4 36 in lower room 35, whole polycondensation vessel 4 is by squirrel-cage agitator 1, squirrel-cage agitator 2 42, net dish 43, whole polycondensation vessel framework 44 and rotating shaft 45 are formed, squirrel-cage agitator 1 and squirrel-cage agitator 2 42 are provided with multiple net dish 43 be parallel to each other, in whole polycondensation vessel 4, the cross-shaped state of net bar of adjacent two panels net dish 43, to improve Surface Renewal efficiency when stirring, composition graphs 4, net dish 43 is by housing 431, net bar 432, mesh 433 and inner ring 434 are formed, inner ring 434 and housing 431 concentric are arranged, net bar 432 is crisscross arranged between housing 431 and inner ring 434, staggered net bar 432 forms mesh 433, inner ring 434 is set in rotating shaft 45, net dish 43 is installed in whole polycondensation vessel framework 44 by rotating shaft 45, in squirrel-cage agitator 1, net dish distribution density is large compared with net dish distribution density in squirrel-cage agitator 2 42, the material inlet of esterifying kettle 1 is positioned at kettle top, the bottom of esterifying kettle 1 is communicated in the middle part of the mistress 31 of esterifying kettle 22 by pipe connecting 1, the bottom of esterifying kettle 22 is communicated in the compartment that on precondensation still, in room 31, outermost layer helical baffle 32 is formed by pipe connecting 27, be communicated with squirrel-cage agitator 1 bottom that pipe connecting 38 is communicated to whole polycondensation vessel 4 bottom precondensation still 3, and discharge material through the bottom of squirrel-cage agitator 2 42.
Raw material terephthalic acid and ethylene glycol are added catalyzer in proportion and be configured to slurry, is added by esterifying kettle 1 top, wherein, esterifying kettle 1 is back-mixing still, coil pipe 1, for going with each other all the time, is from bottom to top disposed with five groups, and first group is two-layer, second group is three layers, 3rd group is four layers, and the 4th group is five layers, and the 5th group is six layers, totally two ten layers, often the spacing organized between coil pipe one is 40cm; Slurry enters after in still, agitator 1 is to pressing down, slurry via through holes 14 circulates back and forth between sleeve 12 and kettle 11, control pressure 55-68kPa, temperature 255-260 DEG C, liquid level 40-60%, carry out first stage esterification 5 hours, carboxylate is drained in the mistress 21 of esterifying kettle 22 by bottom esterifying kettle 1.
In esterifying kettle 22, coil pipe 2 23 layered laminate arranges and arranges ten groups, the hole of carboxylate on interior room 22 enters interior room 22, control pressure 2-3kPa, temperature 266-270 DEG C, liquid level 45-55%, in 1.5 hours reaction times, the carboxylate completed after subordinate phase esterification is delivered in the upper room 31 of precondensation still 3.
In precondensation still 3, in upper room 31, helical baffle 32 is provided with 3 circles, helical baffle 32 is provided with hangnail plate, to increase the mixed effect in fluid formation circulation process, nine layers of coil pipe 3 33 are provided with between helical baffle 32, material enters from an outmost annular compartment, flow in the shape of a spiral, in control, in room 31, temperature is 266-276 DEG C, adopt bubble liquid level meter, liquid level 45-55%, pressure 8.8-9kPa, to circulate in the compartment that material is formed at helical baffle and after stopping 2 hours, communicating pipe 34 in innermost layer compartment enters lower room 35, and only set temperature meter on the pipeline of upper room material inlet, not set temperature meter in upper room 31, in lower room 35, coil pipe goes with each other all the time, and with layered laminate spread configuration six layers, temperature be 280-285 DEG C, pressure is 2.5kPa, in lower room 35, liquidometer adopts radioactive source liquidometer, and liquid level is under 45-55% condition, stop 1 hour, complete prepolymerization reaction and obtain prepolycondensate.
Sent into by this prepolycondensate in whole polycondensation vessel 4, control temperature 280-282 DEG C, liquid level: feed zone (i.e. one 41 sections, squirrel-cage agitator) 70%-80%, discharging section (i.e. 2 42 sections, squirrel-cage agitator) 20%-30%, pressure 120-130Pa, obtain whole polycondensation product.
Adopt the four still poly-units of the present embodiment, reactor total quantity reduces, installation footprint reduces, kettle used only needs esterifying kettle 1, esterifying kettle 22, precondensation still 3 and whole polycondensation vessel 4 four stills, precondensation still 3 wherein adopts upper room 31, the mutual disconnected vertical structure in lower room 35, this structure makes Whole Equipment erection space reduce 1/5, and heating agent usage quantity is also controlled, and integral production cost can reduce 30-50%, and when adopting this four still poly-units to be polymerized, when carboxylate enters into precondensation stage, be introduced in the compartment in room 31, in this compartment, carboxylate carries out circulation conveying along specific track, the initial reaction of precondensation is completed in the process of conveying, and achieve the lifting of polymerization degree 30-60 when completing from carboxylate polymerization degree 3-4 to precondensation, in upper room 31, limiting viscosity is that the melt of 0.1-0.2dl/g is through being transported in lower room 35 bosom compartment communicating pipe 34, under agitation, carry out the prepolymerization reaction of the degree of depth, limiting viscosity is promoted to 0.2-0.35dl/g, in overall precondensation process, not only achieve the significantly lifting of limiting viscosity, be conducive to the optimization of the use propertieies such as subsequent product machinery, and reaction process is more terse, reaction stability is good, the final minification of final acquisition gathers melt, limiting viscosity reaches 0.70dl/g, end carboxyl 24mol/t, glycol ether massfraction 0.93%, form and aspect b value less than 2.0.
Therefore, when adopting the above-mentioned four still poly-units of the present embodiment to be polymerized, the efficiency of complete assembly improves, handling promotes, can realize the Large Copacity device that single covering device produces 500000 tons of polyester per year, whole process reaction time decreased, plant efficiency promotes, simultaneous reactions still quantity reduces, and operation site is reduced.
Comparative example 1: five still polymerization process (reaction pressure is absolute pressure)
Five autoclaves process adopts low mole prop0rtion [n (EG): n (PTA)=1.10-1.20:1].Esterification 1 still temperature of reaction 255-265 DEG C, reaction pressure 170-210kPa, reaction times 4h, esterification yield 92%; Esterification 2 still temperature of reaction 265-275 DEG C, reaction pressure 50-105kPa, 1.5 hours reaction times, esterification yield 96%; Precondensation still temperature of reaction 270-275 DEG C, reaction pressure 6-25kPa, reaction times 0.7-1.5 hour; Polycondensation 1 still temperature of reaction 275-285 DEG C, reaction pressure 0.6-10kPa, reaction times 0.7-1.5 hour; Polycondensation 2 still temperature of reaction 275-285 DEG C, reaction pressure 0.1kPa, reaction times 1.5-3 hour; The finished product limiting viscosity 0.682dl/g, end carboxyl 26mol/t, diethylene glycol content 1.08%, colour b=3.0.Total reaction time needs more than 9 hours, needs the site of control many.
Comparative example 2: Du Pont three still flow process (reaction pressure is absolute pressure)
Du Pont three still flow process adopts high molar ratio [n (EG): n (PTA)=1.80-2.00:1], the reaction conditions of high temperature, high vacuum.Esterifying kettle temperature of reaction is 280-305 DEG C, reaction pressure 110kPa, and the reaction times is 1.5 hours, and esterification yield is 92%; Polycondensation 1 still temperature of reaction is 280-285 DEG C, reaction times 1.0-1.5 hour, and reaction pressure asks 1.3-2.0kPa; Polycondensation 2 still temperature of reaction is 289-290 DEG C, and reaction pressure is 0.27-0.33kPa, 1.0 hours reaction times.The finished product limiting viscosity 0.675dl/g, end carboxyl 28mol/t, diethylene glycol content 1.15%, colour 3.4.Total reaction time more than 6 hours, product colour is higher, and diethylene glycol content is high.
Compare by embodiment 1, embodiment 2 can find out with comparative example 1, in the common five still polymerization methodses that comparative example 1 adopts, need to be equipped with esterifying kettle one, esterifying kettle two, precondensation still one, precondensation still two, whole polycondensation vessel totally five kettlies, the installation in one line of these kettlies, not only floor space is large, and in installation process, need to be equipped with a large amount of pipe connectings, circuit and corresponding heating agent; And in the present invention, kettle used only needs esterifying kettle one, esterifying kettle two, precondensation still and whole polycondensation vessel four stills, precondensation still wherein adopts upper and lower mutual disconnected vertical structure, and this structure makes Whole Equipment erection space reduce 1/5 on the one hand; On the other hand, also achieve the significantly lifting of limiting viscosity, be conducive to the optimization of the use propertieies such as subsequent product machinery, and reaction process is more terse, reaction stability is good, and the final final minification obtained gathers melt, limiting viscosity reaches 0.68dl/g, end carboxyl 20mol/t, glycol ether massfraction 0.95%, form and aspect b value less than 2.0.
By embodiment 1, embodiment 2 compares can find out with comparative example 2, although the three still polymerization process that comparative example 2 adopts decrease the quantity of kettle, but need high temperature in reaction process, high vacuum condition, reaction is comparatively harsh, need in reaction process to consume a large amount of heat energy to maintain the carrying out of reaction, and heating agent usage quantity of the present invention is controlled, integral production cost can reduce 30-50%, its four still poly-unit whole efficiency provided improve, handling promotes, single covering device vast capacity can be realized produce, whole process reaction time decreased, plant efficiency promotes, simultaneous reactions still quantity reduces, operation site is reduced.
Above content is the further description done provided technical scheme in conjunction with the preferred embodiment of the present invention; can not assert that the present invention specifically implements to be confined to these explanations above-mentioned; for general technical staff of the technical field of the invention; without departing from the inventive concept of the premise; some simple deduction or replace can also be made, all should be considered as belonging to protection scope of the present invention.
Claims (8)
1. four still poly-units, it is characterized in that: comprise esterifying kettle one, esterifying kettle two, precondensation still and whole polycondensation vessel, described esterifying kettle one by kettle, be arranged at sleeve in kettle and coil pipe one is formed, coil pipe one upwards extends from the bottom of kettle and is surrounded between sleeve and kettle, sleeve wall is arranged multiple through hole, kettle is communicated with by through hole with sleeve, arranges agitator one in sleeve; Described esterifying kettle two is made up of mistress, interior room and the coil pipe two be arranged in interior room, obstructed bottom mistress and interior room, and interior room sidewall arranges hole, mistress is communicated with by hole with interior room, be provided with support bar between mistress and interior room, to support interior room cylindrical shell, agitator two is set in interior room; Described precondensation still is vertical structure, comprise room and lower room, upper room and lower room obstructed, described upper room is divided into multiple annular compartment by helical baffle, arranges coil pipe three in compartment, the compartment place in bosom, upper room is provided with communicating pipe, melt in upper room is through sending into lower room communicating pipe, and set temperature meter in this communicating pipe, is provided with agitator three in precondensation still, agitator three is arranged in lower room, arranges coil pipe four in lower room; Described whole polycondensation vessel is made up of squirrel-cage agitator one and squirrel-cage agitator two, be provided with multiple net dish be parallel to each other at squirrel-cage agitator one and squirrel-cage agitator two, and in squirrel-cage agitator one, net dish distribution density is large compared with net dish distribution density in squirrel-cage agitator two; The material inlet of esterifying kettle one is positioned at kettle top, the bottom of esterifying kettle one is communicated in the middle part of the mistress of esterifying kettle two by pipe connecting one, the bottom of esterifying kettle two is communicated in the compartment that on precondensation still, in room, outermost layer helical baffle is formed by pipe connecting two, be communicated with squirrel-cage agitator one bottom of pipe connecting tee joint to whole polycondensation vessel bottom precondensation still, and discharge material through the bottom of squirrel-cage agitator two.
2. four still poly-units as claimed in claim 1, it is characterized in that: in described esterifying kettle one, coil pipe one, for going with each other all the time, is from bottom to top disposed with five groups, first group is two-layer, and second group is three layers, and the 3rd group is four layers, 4th group is five layers, and the 5th group is six layers, totally two ten layers.
3. four still poly-units as claimed in claim 1, is characterized in that: in described esterifying kettle two, coil pipe two is provided with ten groups, and arranges with layered laminate.
4. four still poly-units as claimed in claim 1, it is characterized in that: in described precondensation still, in lower room, coil pipe is provided with six floor, and the coil pipe in lower room goes with each other all the time, and six layers of coil pipe arrange with layered laminate.
5. four still poly-units as claimed in claim 1, is characterized in that: described upper room adopts bubble liquid level meter to carry out level gauging, and lower room adopts radioactive source liquidometer to carry out level gauging.
6. four still poly-units as claimed in claim 1, is characterized in that: in described precondensation still, and dividing plate is set to 2-8 circle, dividing plate is provided with hangnail plate.
7. four still poly-units as claimed in claim 1, it is characterized in that: described net dish is made up of housing, net bar, mesh and inner ring, inner ring and housing concentric are arranged, and net bar is crisscross arranged between housing and inner ring, and staggered net bar forms mesh.
8. four still poly-units as claimed in claim 7, is characterized in that: in described whole polycondensation vessel, the cross-shaped state of net bar of adjacent two panels net dish.
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| CN104277212A (en) * | 2014-09-28 | 2015-01-14 | 浙江古纤道新材料股份有限公司 | Four-kettle polymerization device and process |
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| CN104277211B (en) | 2016-07-06 |
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