CN104275794A - Energy-saving control method of efficient and energy-saving single-station vacuum plastic sucking machine - Google Patents
Energy-saving control method of efficient and energy-saving single-station vacuum plastic sucking machine Download PDFInfo
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- CN104275794A CN104275794A CN201410482795.4A CN201410482795A CN104275794A CN 104275794 A CN104275794 A CN 104275794A CN 201410482795 A CN201410482795 A CN 201410482795A CN 104275794 A CN104275794 A CN 104275794A
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention provides an energy-saving control method of an efficient and energy-saving single-station vacuum plastic sucking machine. The energy-saving control method comprises the following steps: automatically stopping heating when a heating tile stops being heated and returns back, then taking different measures near the end of one production cycle, selecting different methods to start heating energy-saving methods in different stages under the condition that the production takt is not influenced, namely stopping heating when the heating tile returns back, starting heating in a few processes of different stages, starting heating when the next operation starts, starting heating when mold release starts, starting heating when cooling is ended or starting heating in vacuum. The device is high in heating power consumption; compared with the prior art, the method has the advantages that the heating is not needed in at least 1/3-1/2 of one working cycle of the single-station vacuum plastic sucking machine does; compared with the power consumption of the device in the prior art, the power consumption is at least saved by 25%-50% each year by virtue of the method.
Description
Technical field
The present invention relates to a kind of single station plastic-suction forming equipment, particularly a kind of energy-efficient single station vacuum plastic-absorbing machine energy-saving control method.
Background technology
Single station vacuum forming machine equipment operation principle that prior art provides is as follows:
Sheet material is feeding, discharge manually, carries out material folding, heating, shaping, cooling, the operation such as (trimming) at same station, Job readiness: start power supply, the heating of mould water, Hydraulic Station starts, vavuum pump starts, heat watt heating starting, can start working when rear mold water temperature reached operating temperature in about 40 minutes, concrete operation is: artificial shaping plate to be placed on the work top of forming machine → manually start play button → oil cylinder (or cylinder) to drive binder frame to move downward, push down plate → heating watt to travel forward shaping station, plate is heated → has heated rear heating watt back to original position → froth → shaping mould is up to put in place → vacuumize, plate is adsorbed onto on shaping mould → top mold frame move downward goods trimming (except artificial cutting edge) → cooling device cooled → disappear vacuum top mold frame to the liner after shaping move upward → demoulding → shaping mould is descending → binder frame moves upward → manually the workpiece of forming is taken off → next operation.
Single station vacuum plastic-absorbing machine is when automatically producing, heating watt will enter forming cavity and heat plate, after the heat time set arrives, after heating watt will return to original position, start vacuum forming operation, single station vacuum plastic-absorbing machine general heat time, the vacuum forming time was at about 60 seconds at about 50 seconds, and traditional single station vacuum plastic-absorbing machine heating watt is heated and not to plate heating, is waste electric energy greatly within the vacuum forming time always; Generate finished product operator in addition and take out finished product from forming cavity by hand, then taking out raw materials for production is placed on forming cavity, press auto-start button again, sometimes to check that whether the product of production is qualified, this process approximately needs 10-40 time second, and traditional single station vacuum plastic-absorbing machine heating watt is heated and do not heated plate during this period of time is also waste electric energy.
Summary of the invention
The invention provides a kind of energy-efficient single station vacuum plastic-absorbing machine energy-saving control method, it comprises the following steps:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, and by after the liner cooling after shaping, forming machine is disappeared vacuum, then to article removal, finally the workpiece of forming is taken off;
S6: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, when heating watt starts mobile to described heating watt heating, completes and described plate is heated, continue step S2 to S6.
Present invention also offers another kind of energy-efficient single station vacuum plastic-absorbing machine control method, it comprises step:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, rear and by after the liner cooling after shaping, forming machine is disappeared vacuum, then to article removal, the last workpiece by forming is taken off, continue after demoulding to heat heating watt simultaneously;
S6:: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, after the heating regular hour, described forming cavity is withdrawn from described heating watt, and stop, to described heating watt heating, continuing step S4 to S5.
Present invention also offers a kind of energy-efficient single station vacuum plastic-absorbing machine control method, it specifically comprises the following steps:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, and by the liner cooling after shaping, to described heating watt heating at the end of cooling, to disappear vacuum to forming machine simultaneously, then carries out the demoulding to goods, finally taken off by the workpiece of forming;
S6:: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, after the heating regular hour, described forming cavity is withdrawn from described heating watt, and stop, to described heating watt heating, continuing step S4 to S5.
Present invention also offers a kind of energy-efficient single station vacuum plastic-absorbing machine control method, it specifically comprises the following steps:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, and by the liner cooling after shaping, to disappear vacuum to forming machine, heats, then carry out the demoulding to goods, finally taken off by the workpiece of forming after completing the vacuum that disappears to described heating watt at the end of cooling;
S6:: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, after the heating regular hour, described forming cavity is withdrawn from described heating watt, and stop, to described heating watt heating, continuing step S4 to S5.
The present invention has following beneficial effect:
The present invention stops heating automatically when heating watt is return, then at the end of a production cycle is fast, different measure is taked, multinomial energy-saving control method can be selected in productive temp situation to start heating in different time sections not affecting, so single station vacuum suction moulding equipment has at least the 1/3-1/2 time not need heating within a work period, and this kind equipment is because this method is at least every year than between original save electricity 25%-50% like this.
Certainly, implement arbitrary product of the present invention might not need to reach above-described all advantages simultaneously.
Detailed description of the invention
Be clearly and completely described the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment one
Embodiments provide a kind of energy-efficient single station vacuum plastic-absorbing machine power-economizing method, its preparation is: start power supply, the heating of mould water, Hydraulic Station starts, vavuum pump starts, heat watt heating starting, can start working when within about 40 minutes, rear mold water temperature reaches operating temperature;
It comprises the following steps:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, and by after the liner cooling after shaping, forming machine is disappeared vacuum, then to article removal, finally the workpiece of forming is taken off;
S6: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, when heating watt starts mobile to described heating watt heating, completes and described plate is heated, continue step S2 to S6.
Embodiment two
Embodiments provide a kind of energy-efficient single station vacuum suction moulding method, first carry out the preparation described in embodiment one, then carry out following steps:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, rear and by after the liner cooling after shaping, forming machine is disappeared vacuum, then to article removal, the last workpiece by forming is taken off, continue after demoulding to heat heating watt simultaneously;
S6:: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, after the heating regular hour, described forming cavity is withdrawn from described heating watt, and stop, to described heating watt heating, continuing step S4 to S5.
Embodiment three
Embodiments provide a kind of energy-efficient single station vacuum suction moulding method, first carry out the preparation described in embodiment one, then carry out following steps:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, and by the liner cooling after shaping, to described heating watt heating at the end of cooling, to disappear vacuum to forming machine simultaneously, then carries out the demoulding to goods, finally taken off by the workpiece of forming;
S6:: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, after the heating regular hour, described forming cavity is withdrawn from described heating watt, and stop, to described heating watt heating, continuing step S4 to S5.
Embodiment four
Embodiments provide energy-efficient single station vacuum suction moulding method, first carry out the preparation described in embodiment one, then carry out following steps:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, and by the liner cooling after shaping, to disappear vacuum to forming machine, heats, then carry out the demoulding to goods, finally taken off by the workpiece of forming after completing the vacuum that disappears to described heating watt at the end of cooling;
S6:: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, after the heating regular hour, described forming cavity is withdrawn from described heating watt, and stop, to described heating watt heating, continuing step S4 to S5.
The present invention stops heating automatically when heating watt is return, then at the end of a production cycle is fast, different measure is taked, multinomial energy-saving control method can be selected in productive temp situation to start heating in different time sections not affecting, so single station vacuum suction moulding equipment has at least the 1/3-1/2 time not need heating within a work period, and this kind equipment is because this method is at least every year than between original save electricity 25%-50% like this.
The disclosed preferred embodiment of the present invention just sets forth the present invention for helping above.Preferred embodiment does not have all details of detailed descriptionthe, does not limit the detailed description of the invention that this invention is only described yet.Obviously, according to the content of this description, can make many modifications and variations.This description is chosen and is specifically described these embodiments, is to explain principle of the present invention and practical application better, thus makes art technical staff understand well and to utilize the present invention.The present invention is only subject to the restriction of claims and four corner and equivalent.
Claims (4)
1. an energy-efficient single station vacuum plastic-absorbing machine control method, is characterized in that, comprise the following steps:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, and by after the liner cooling after shaping, forming machine is disappeared vacuum, then to article removal, finally the workpiece of forming is taken off;
S6: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, when heating watt starts mobile to described heating watt heating, completes and described plate is heated, continue step S2 to S6.
2. single station vacuum plastic-absorbing machine control method energy-efficient as claimed in claim 1, is characterized in that, comprise step:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, rear and by after the liner cooling after shaping, forming machine is disappeared vacuum, then to article removal, the last workpiece by forming is taken off, continue after demoulding to heat heating watt simultaneously;
S6:: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, after the heating regular hour, described forming cavity is withdrawn from described heating watt, and stop, to described heating watt heating, continuing step S4 to S5.
3. single station vacuum plastic-absorbing machine control method energy-efficient as claimed in claim 1, is characterized in that, specifically comprise the following steps:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, and by the liner cooling after shaping, to described heating watt heating at the end of cooling, to disappear vacuum to forming machine simultaneously, then carries out the demoulding to goods, finally taken off by the workpiece of forming;
S6:: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, after the heating regular hour, described forming cavity is withdrawn from described heating watt, and stop, to described heating watt heating, continuing step S4 to S5.
4. single station vacuum plastic-absorbing machine control method energy-efficient as claimed in claim 1, is characterized in that, specifically comprise the following steps:
S1: be placed on by shaping plate on the work top in forming machine, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate;
S2: heating watt is moved to station in forming cavity from original position, described plate is heated;
S3: after the heating regular hour, described heating watt is returned to original position from shaping station, and stop described heating watt heating;
S4: froth to heated plate, rises to the relevant position of described plate by shaping mould, and starts to vacuumize, and makes described plate be adsorbed onto on shaping mould;
S5: to goods trimming, and by the liner cooling after shaping, to disappear vacuum to forming machine, heats, then carry out the demoulding to goods, finally taken off by the workpiece of forming after completing the vacuum that disappears to described heating watt at the end of cooling;
S6:: be placed on the work top of forming machine by next plate, drives binder frame to move downward by oil cylinder (or cylinder) and pushes down described plate; Heating watt is moved in forming cavity, after the heating regular hour, described forming cavity is withdrawn from described heating watt, and stop, to described heating watt heating, continuing step S4 to S5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410482795.4A CN104275794A (en) | 2014-09-22 | 2014-09-22 | Energy-saving control method of efficient and energy-saving single-station vacuum plastic sucking machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410482795.4A CN104275794A (en) | 2014-09-22 | 2014-09-22 | Energy-saving control method of efficient and energy-saving single-station vacuum plastic sucking machine |
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| CN104275794A true CN104275794A (en) | 2015-01-14 |
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| CN201410482795.4A Pending CN104275794A (en) | 2014-09-22 | 2014-09-22 | Energy-saving control method of efficient and energy-saving single-station vacuum plastic sucking machine |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2248579A (en) * | 1990-10-09 | 1992-04-15 | William John Craske | A vacuum forming machine in which vacuum is automatically initiated upon delivery of the sheet to the machine |
| JPH091645A (en) * | 1995-06-21 | 1997-01-07 | Matsushita Electric Ind Co Ltd | Strip like film molding apparatus |
| CN102252493A (en) * | 2011-06-24 | 2011-11-23 | 浙江普信电器股份有限公司 | Horizontal type freezer using plastic inner container and manufacturing process of plastic inner container thereof |
| CN103950188A (en) * | 2014-04-14 | 2014-07-30 | 苏州威利仕塑胶电子有限公司 | Plastic-absorbing machine temperature control system, and plastic-absorbing machine temperature control method |
-
2014
- 2014-09-22 CN CN201410482795.4A patent/CN104275794A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2248579A (en) * | 1990-10-09 | 1992-04-15 | William John Craske | A vacuum forming machine in which vacuum is automatically initiated upon delivery of the sheet to the machine |
| JPH091645A (en) * | 1995-06-21 | 1997-01-07 | Matsushita Electric Ind Co Ltd | Strip like film molding apparatus |
| CN102252493A (en) * | 2011-06-24 | 2011-11-23 | 浙江普信电器股份有限公司 | Horizontal type freezer using plastic inner container and manufacturing process of plastic inner container thereof |
| CN103950188A (en) * | 2014-04-14 | 2014-07-30 | 苏州威利仕塑胶电子有限公司 | Plastic-absorbing machine temperature control system, and plastic-absorbing machine temperature control method |
Non-Patent Citations (2)
| Title |
|---|
| 不详: "智能化节能型真空吸塑机监控系统", 《豆丁网》 * |
| 匿名: "真空吸塑成型机系统新控制方案", 《中国百科网》 * |
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Application publication date: 20150114 |
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