CN104275748B - A kind of intelligent water groove cutting machine - Google Patents

A kind of intelligent water groove cutting machine Download PDF

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Publication number
CN104275748B
CN104275748B CN201310297813.7A CN201310297813A CN104275748B CN 104275748 B CN104275748 B CN 104275748B CN 201310297813 A CN201310297813 A CN 201310297813A CN 104275748 B CN104275748 B CN 104275748B
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China
Prior art keywords
bracing frame
screw
workpiece
movable case
work top
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Application number
CN201310297813.7A
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Chinese (zh)
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CN104275748A (en
Inventor
孙高前
戴昊
杨兆国
仇宇鹏
张恕
毕诗海
朱春祥
刘荣
于汪海
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YANCHENG BAODING POWER TOOLS CO Ltd
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YANCHENG BAODING POWER TOOLS CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • B28D1/24Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/005Devices for the automatic drive or the program control of the machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

A kind of novel intelligent water groove cutting machine, is related to a kind of field of power tools.The cutting machine structure rationally, using PLC program control movable case, automatic feeding and water pump, realizes digitization surface trimming and automatic cooling program, high degree of automation, performance safety reliability.The cutting machine is respectively arranged at the two ends with hold-down mechanism I-shaped support, and automatic feeding is provided with work top, is capable of achieving to control manually and automatically control.Its hold-down mechanism is made up of little bracing frame, pressing handwheel, screw rod, rubber platen, can effectively compress all kinds of workpiece, it is ensured that workpiece is not damaged by.Its automatic feeding, is capable of the cutting position of adjust automatically workpiece, alleviates hand labor intensity, reduces operating error, improves product quality and work efficiency.

Description

A kind of intelligent water groove cutting machine
Technical field
The present invention relates to a kind of field of power tools, particularly a kind of intelligent water groove cutting machine.
Background technology
Since China reforms and opens up to the outside world, national economy rapid growth, " scientific and technical innovation, autonomous innovation " have become the current work of China The main flow of industry development. direction of China's modern industry just progressively to economizing type, energy-saving and emission-reduction, low-carbon (LC) is developed. and building industry is China One of five big pillar industry of national economy, with the high speed development of China's building trade, building material market demand is also therewith Increase.Construction material when in use, needs to carry out certain cutting to meet use requirement. and cutting machine is a kind of for cutting The universal cutting tool of the construction materials such as ceramic tile, stone material. existing cutting machine in cutting process needs to manually adjust workpiece Position, easily causes error, waste of material, has increased following process workload. meanwhile, in cutting machine, fixing device is in regular worker During part, if fixed loosely, the otch for easily causing the workpiece such as ceramic tile, stone material is uneven;It is fixed too tight, easily cause ceramic tile, stone material etc. Fragile article workpiece ruptures. with wanting for modern mechanical industrial expansion, the work efficiency processed to work piece cut and product quality Ask also while improving. therefore, scientific and technological research staff and technical staff of the same trade is improved design to existing cutting machine, though So have made some progress, but all fail to solve this technical barrier.
The content of the invention
It is an object of the invention to overcome the above not enough, there is provided a kind of intelligent water groove cutting machine, using PLC program control Movable case, automatic feeding and water pump, realize digitization surface trimming and automatic cooling program. the man-machine boundary in control box Face display screen shows cutting data automatically, and data accuracy is high. the machine is capable of achieving to control manually and automatically control, by setting up pressure Tight mechanism, rotates pressing handwheel and can effectively fix workpiece, while protect workpiece without damage, improve product quality, it is to avoid Waste of material;By setting up automatic feeding, error during work can be reduced, carried with the cutting position of adjust automatically workpiece High workload efficiency.
The technical solution adopted for the present invention to solve the technical problems is:Containing handling, automatic feeding, guide-track groove, Servomotor, control box, jig, water pump, tank, support feet, cutting sheet, main bracing frame, work top, rubber platen, spiral shell Bar, little bracing frame, pressing handwheel, crawler type drag chain, movable case, screw mandrel stand-off, locating piece, axle sleeve, handwheel, sprocket wheel, chain, silk Bar, main bracing frame are rectangular shapes, and which is welded with steel plate, have four support feets, wherein two below main bracing frame Individual support feet is arranged below universal wheel, and work top is provided with above main bracing frame, is provided with jig on work top top, Tank is provided with work top, water pump, the outlet pipe alignment cutting sheet of water pump is provided with the bottom of tank;Main bracing frame it is upper The center at end is provided with an I-shaped support, and the top of I-shaped support is provided with guide-track groove, and two are provided with guide-track groove Guide rail light is justified, and four davits are provided with above movable case, and there are journal bearing, endoporus and the guide rail light of journal bearing in the upper end of davit Circle be connected, an axle is provided with below davit, axle is connected with the center of movable case Upper shaft sleeve, can rotate up and down 0 °~ 45 °, in the cylindrical graduated disc for being provided with 0 °~45 ° in the center of axle sleeve, scale locking screw wheel is provided with axle sleeve, is provided with movable case One motor, is equipped with cutting sheet on the top of motor output shaft, is provided with a L-shaped in the upper end of movable case and handles, and crawler type is dragged Power line is provided with chain, power line is connected with the motor in movable case, the circuit phase in the motor in movable case and control box Connection, is provided with PLC control modules, man machine interface touch display screen is provided with above control box in control box;In I-shaped support Hold-down mechanism is respectively arranged at the two ends with, automatic feeding is provided with work top.
Described hold-down mechanism:Little bracing frame is rectangular support frame, is welded on the lower side on the inside of I-shaped support, little bracing frame Top is provided with screw, and screw rod is provided with screw, and screw tip is provided with pressing handwheel, and the lower end of screw rod is provided with rubber platen.
Described automatic feeding is arranged on the bottom of work top, and work top is provided with an elongate slots, in work A rectangular locating piece is provided with above table top, is connected with axle sleeve in the lower end of locating piece, axle sleeve just alignment work The centre of table top elongate slots, axle sleeve are connected with screw mandrel, and one end of screw mandrel is connected with screw mandrel stand-off, and the other end of screw mandrel is equipped with Handwheel, is provided with sprocket wheel on the inside of equipped with handwheel, and chain, the other end of chain and the screw mandrel equipped with servomotor are housed on sprocket wheel On sprocket wheel be connected.
The technology used in the present invention principle is:Innovation is improved to existing cutting machine, by original steel plate type pressure Tight mechanism, Curve guide impeller Cheng You little bracing frames, pressing handwheel, screw rod, the hold-down mechanism of rubber platen composition, effectively can fix Firmly all kinds of workpiece of ceramic tile, stone material, prevent workpiece otch uneven or workpiece rupture, it is to avoid waste of material, improve product quality. and it is same When, automatic feeding is set up on work top, cutting workpiece material cutting can either be automatically controlled, can be controlled manually again Workpiece material cuts, and realizes double-direction control.
When the cutting machine works, using PLC Based Intelligent Controls, working procedure is set in control box, be input into corresponding data Information. by workpiece one end against jig, by automatic feeding, according to the cut lengths data for setting, adjust automatically is good The cutting position of workpiece. the pressing handwheel on the hold-down mechanism of rotation work table top both sides, make screw rod drive rubber platen downward Workpiece pressing. rubber platen is formed using top-quality rubber molding, can be made workpiece material uniform force, is effectively protected easily Broken product workpiece. under PLC program control, during work, crawler type drag chain is run simultaneously with movable case, and the cutting sheet on movable case is opened Begin to rotate, cooling water pump is also begun to work, cooling water is directly sprayed onto in cutting sheet by the outlet pipe on water pump and cooled down, Realize surface trimming. after the completion of cutting work, cutting sheet automatically restores to original position. and the cutting machine is capable of achieving to control manually With automatically control, when needing artificial operation, the cutting position of workpiece can be adjusted by rotating handwheel;Pull again and handle, carry out Cutting workpiece.
When workpiece needs the hypotenuse for cutting out certain angle, cutting sheet can be made to rotate 0 ° to side case in rotary moving ~45 °, such that it is able to cut out the hypotenuse of special angle. in cutting process, crawler type drag chain is run simultaneously with movable case, is cut Protective cover is provided with outside pitch cutting, cooling water splashes can be prevented, so as to ensure that the safety of circumstance.
The invention has the beneficial effects as follows:The cutting machine structure rationally, is filled using PLC program control movable case, self-feeding To put and water pump, realize digitization surface trimming and automatic cooling program, high degree of automation, performance safety reliability. the machine can Realization is controlled manually and is automatically controlled, and its hold-down mechanism can effectively compress all kinds of workpiece, it is ensured that workpiece is not damaged by. and which is automatic Pay-off, is capable of the cutting position of adjust automatically workpiece, alleviates hand labor intensity, reduces operating error, improves product Quality and work efficiency.
Description of the drawings
It is presented herein below and in conjunction with the accompanying drawings and embodiments the present invention is further described:
Fig. 1 is a kind of dimensional structure diagram of novel intelligent water groove cutting machine;
Fig. 2 is a kind of A-A overlooking the structure diagrams of novel intelligent water groove cutting machine.
In figure:1. handle, 2. automatic feeding, 3. guide-track groove, 4. servomotor, 5. control box, 6. jig, 7. water Pump, 8. tank, 9. support feet, 10. cutting sheet, 11. main bracing frames, 12. work tops, 13. rubber platens, 14. screw rods, 15. little bracing frames, 16. pressing handwheels, 17. crawler type drag chains, 18. movable cases, 19. screw mandrel stand-offs, 20. locating pieces, 21. axles Set, 22. handwheels, 23. sprocket wheels, 24. chains, 25. screw mandrels.
Specific embodiment:
In Fig. 1, Fig. 2:Main bracing frame 11 is rectangular shape, and which is welded with steel plate, under main bracing frame 11 There are four support feets 9 in face, and two of which support feet 9 is arranged below universal wheel, is provided with work top above main bracing frame 11 12, jig 6 is provided with 12 top of work top, be provided with tank 8, be provided with water pump 7 in the bottom of tank 8 in work top 12, The outlet pipe alignment cutting sheet 10 of water pump 7;The center of the upper end of main bracing frame 11 is provided with an I-shaped support, I-shaped The top of shape support is provided with guide-track groove 3, is provided with two guide rail light circles, is provided with four and hangs above movable case 18 in guide-track groove 3 Post, the endoporus that there is journal bearing, journal bearing the upper end of davit are connected with guide rail light circle, and one is provided with below davit Axle, axle are connected with the center of 18 Upper shaft sleeve of movable case, can rotate 0 °~45 ° up and down, the center of axle sleeve it is cylindrical be provided with 0 °~ 45 ° of graduated disc, is provided with scale locking screw wheel on axle sleeve, is provided with a motor, on the top of motor output shaft in movable case 18 End is provided with a L-shaped in the upper end of movable case 18 and handles 1, be provided with power line, power supply in crawler type drag chain 17 equipped with cutting sheet 10 Line is connected with the motor in movable case 18, and the motor in movable case 18 is connected with the circuit in control box 5, in control box 5 PLC control modules are provided with, control box 5 is provided with man machine interface touch display screen above;Pressure is respectively arranged at the two ends with I-shaped support Tight mechanism, is provided with automatic feeding on work top.
Described hold-down mechanism:Little bracing frame 15 is rectangular support frame, is welded on the lower side on the inside of I-shaped support, little support 15 top of frame is provided with screw, and screw rod 14 is provided with screw, and 14 top of screw rod is provided with pressing handwheel 16, and the lower end of screw rod 14 is provided with rubber Glue laminated disk 13.
Described automatic feeding is arranged on the bottom of work top 12, and work top 12 is provided with an elongate slots, A rectangular locating piece 20 is provided with above work top 12, is connected with axle sleeve 21 in the lower end of locating piece 20, axle sleeve The centre of 21 just 12 elongate slots of alignment work table top, axle sleeve 21 are connected with screw mandrel 25, one end and the screw mandrel stand-off of screw mandrel 25 19 are connected, and the other end of screw mandrel 25 is equipped with handwheel 22, is provided with sprocket wheel 23 in the inner side equipped with handwheel 22, and chain is housed on sprocket wheel 23 Bar 24, the other end of chain 24 are connected with the sprocket wheel 23 on the screw mandrel 25 equipped with servomotor 4.
By original steel plate type hold-down mechanism, Curve guide impeller Cheng You little bracing frames 15, pressing handwheel 16, screw rod 14, rubber The hold-down mechanism of the composition of platen 13, can effectively fix all kinds of workpiece of ceramic tile, stone material, prevent workpiece otch uneven or workpiece is broken Split, it is to avoid waste of material, improve product quality. meanwhile, automatic feeding is set up on work top 12, can either control automatically System cutting workpiece material cutting, can control workpiece material cutting again manually, realize double-direction control.
When the cutting machine works, using PLC Based Intelligent Controls, working procedure is set in control box 5, be input into corresponding data Information.By workpiece one end against jig 6, by automatic feeding, according to the cut lengths data for setting, adjust automatically is good The cutting position of workpiece. the pressing handwheel 16 on the hold-down mechanism of 12 both sides of rotation work table top, make screw rod 14 drive rubber pressure 13 downward workpiece pressing of disk.Rubber platen 13 is formed using top-quality rubber molding, can make workpiece material uniform force, effectively Protect fragile article workpiece. under PLC program control, during work, crawler type drag chain 17 is run simultaneously with movable case 18, mobile Cutting sheet 10 on case 18 starts rotation, and cooling water pump 7 also begins to work, cooling water is direct by the outlet pipe on water pump 7 It is sprayed onto in cutting sheet 10 and is cooled down, realizes surface trimming. after the completion of cutting work, cutting sheet 10 automatically restores to original position Put.The cutting machine is capable of achieving to control manually and automatically control, and when needing artificial operation, can adjust work by rotating handwheel 22 The cutting position of part;Pull again and handle 1, carry out cutting workpiece.
When workpiece needs the hypotenuse for cutting out certain angle, can revolve cutting sheet 10 to side case 18 in rotary moving Turn 0 °~45 °, such that it is able to cut out the hypotenuse of special angle. in cutting process, crawler type drag chain 17 is same with movable case 18 Step operation, the outside of cutting sheet 10 is provided with protective cover, can prevent cooling water splashes, so as to ensure that circumstance Safety.

Claims (1)

1. a kind of intelligent water groove cutting machine, containing handling, automatic feeding, guide-track groove, servomotor, control box, jig, Water pump, tank, support feet, cutting sheet, main bracing frame, work top, rubber platen, screw rod, little bracing frame, pressing handwheel, Crawler type drag chain, movable case, screw mandrel stand-off, locating piece, axle sleeve, handwheel, sprocket wheel, chain, screw mandrel, is characterized in that:Body supports Frame is rectangular shape, and which is welded with steel plate, has four support feets, below two of which support feet below main bracing frame Universal wheel is provided with, work top above main bracing frame, is provided with, jig is provided with work top top, set in work top There is tank, water pump, the outlet pipe alignment cutting sheet of water pump are provided with the bottom of tank;The center of the upper end of main bracing frame An I-shaped support is provided with, the top of I-shaped support is provided with guide-track groove, two guide rail light circles are provided with guide-track groove, it is mobile Four davits are provided with above case, the endoporus that there is journal bearing, journal bearing the upper end of davit is connected with guide rail light circle, is being hung An axle is provided with below post, axle is connected with the center of movable case Upper shaft sleeve, 0 °~45 ° can be rotated up and down, in axle sleeve The cylindrical graduated disc for being provided with 0 °~45 ° of the heart, is provided with scale locking screw wheel on axle sleeve, is provided with a motor, in electricity movable case The top of machine output shaft is equipped with cutting sheet, is provided with a L-shaped in the upper end of movable case and handles, is provided with power supply in crawler type drag chain Line, power line are connected with the motor in movable case, and the motor in movable case is connected with the circuit in control box, in control box PLC control modules are provided with, man machine interface touch display screen above control box, is provided with;Compression is respectively arranged at the two ends with I-shaped support Mechanism, is provided with automatic feeding on work top;Hold-down mechanism is by little bracing frame, pressing handwheel, screw rod, rubber platen group Into little bracing frame is rectangular support frame, is welded on the lower side on the inside of I-shaped support, and little bracing frame top is provided with screw, in screw Screw rod is provided with, screw tip is provided with pressing handwheel, and the lower end of screw rod is provided with rubber platen;Automatic feeding is arranged on workbench The bottom in face, work top are provided with an elongate slots, and a rectangular locating piece is provided with above work top, in positioning The lower end of block is connected with axle sleeve, and the centre of axle sleeve just alignment work table top elongate slots, axle sleeve are connected with screw mandrel, screw mandrel One end is connected with screw mandrel stand-off, and the other end of screw mandrel is equipped with handwheel, is provided with sprocket wheel, is equipped with sprocket wheel on the inside of equipped with handwheel Chain, the other end of chain are connected with the sprocket wheel on the screw mandrel equipped with servomotor.
CN201310297813.7A 2013-07-05 2013-07-05 A kind of intelligent water groove cutting machine Active CN104275748B (en)

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CN104275748B true CN104275748B (en) 2017-03-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107825488A (en) * 2017-12-08 2018-03-23 张中豪 A kind of automatic cutting device

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107020416B (en) * 2017-05-27 2019-07-02 郑州嘉晨化工科技有限公司 A kind of movable type cutting machine

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US6006735A (en) * 1997-09-12 1999-12-28 Park Industries, Inc. Automated stoneworking system and method
CN2508937Y (en) * 2001-12-13 2002-09-04 张堂 Water groove cutting machine
CN2915457Y (en) * 2006-07-14 2007-06-27 张志远 Multiple blade automatic stone-cutting machine
US20080223188A1 (en) * 2007-03-16 2008-09-18 Snartland Phillip A Mitering saw system
CN102765137A (en) * 2011-05-05 2012-11-07 扬州兴益机械有限公司 Water tank cutting machine with workpiece clamping devices
CN202241658U (en) * 2011-07-01 2012-05-30 河北省首钢迁安钢铁有限责任公司 Special fixture for cutting and sampling refractory brick
CN203357701U (en) * 2013-07-05 2013-12-25 盐城宝鼎电动工具有限公司 Novel water groove cutting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107825488A (en) * 2017-12-08 2018-03-23 张中豪 A kind of automatic cutting device

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