CN104270846A - Electromagnetic heating device with magnetic stripe shielding protection structure - Google Patents

Electromagnetic heating device with magnetic stripe shielding protection structure Download PDF

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Publication number
CN104270846A
CN104270846A CN201410561173.0A CN201410561173A CN104270846A CN 104270846 A CN104270846 A CN 104270846A CN 201410561173 A CN201410561173 A CN 201410561173A CN 104270846 A CN104270846 A CN 104270846A
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China
Prior art keywords
magnetic stripe
magnetic
solenoid
protection structure
shielding protection
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CN201410561173.0A
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CN104270846B (en
Inventor
王德良
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Tianjin SAIJIN energy Polytron Technologies Inc
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Tianjin Saijin Energy-Saving Science & Technology Co Ltd
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Abstract

The invention relates to an electromagnetic heating device with a magnetic stripe shielding protection structure. The electromagnetic heating device comprises a heating unit, an electromagnetic coil and an outer cover. A 20-mm insulating thermal-insulating layer is arranged between the heating unit and the electromagnetic coil. The magnetic stripe shielding protection structure is formed by wrapping a group of magnetic stripes on the outer layer of the electromagnetic coil. The magnetic stripes are arranged annularly to form a magnetic stripe band. The distance between every two adjacent magnetic stripes is larger than 30 mm and smaller than 50 mm. The fixing mode of the magnetic stripe band is that a fabric band is arranged on the outer layer of the electromagnetic coil in a sleeving mode to form shielding. The electromagnetic heating device has the advantages that in order to solve the problem that iron metal can not exist within 40 mm of an external magnetic field of a heating coil, the magnetic stripe shielding protection structure is additionally arranged on the outer layer of the electromagnetic coil and used for shielding the external magnetic field and changing the direction of magnetic force lines, so that the magnetic force lines do not diffuse outwards; even if iron metal materials exist on the outer portion of the heating coil, the iron metal materials can not be heated, and only a heated unit can be heated, so the magnetic flux of the heated unit is increased, and the heated unit can be heated more quickly; thus, electric energy consumption is lowered, and the heat supply efficiency is improved.

Description

There is the electromagnetic heating apparatus of magnetic stripe shielding protection structure
Technical field
The present invention relates to Electromagnetic Heating body, particularly a kind of electromagnetic heating apparatus with magnetic stripe shielding protection structure.
Background technology
Electromagnetic induction heating controller adopts electromagnetic inductive heating principle to convert electric energy to as heat energy.First by inner current rectifying and wave filtering circuit, the alternating current of 50Hz is become direct current, direct current is converted to high-frequency high-voltage that frequency is 20-30KHz again through pwm control circuit, the electric current of change can produce the magnetic field of change at a high speed by coil at a high speed, when the magnetic line of force in magnetic field is by during by heating metal objects, can being produced countless little eddy current in heating metal objects, thus make to be generated heat at a high speed by heating metal objects itself.
Current Electromagnetic Heating product is widely used, and Electromagnetic Heating is that heated object self produces eddy current self-heating, and added heat-preservation cotton insulation, warm-up time shortens greatly.Electromagnetic induction heating controller adopts electromagnetic inductive heating principle to convert electric energy to as heat energy.First by inner current rectifying and wave filtering circuit, the alternating current of 50Hz is become direct current, direct current is converted to high-frequency high-voltage that frequency is 20-30KHz again through pwm control circuit, the electric current of change can produce the magnetic field of change at a high speed by coil at a high speed, when the magnetic line of force in magnetic field is by during by heating metal objects, can being produced countless little eddy current in heating metal objects, thus make to be generated heat at a high speed by heating metal objects itself.
The advantage of Electromagnetic Heating product is: safety is without dangerous: have the insulated thermal insulating layer of 20mm (heat-preservation cotton) heated object charged never in the middle of solenoid and heated object, do not have Danger Electric shock risk.
Electromagnetic Heating mode heats does not have dead angle, homogeneous heating, and heating effect is perfect.
Change the ambient temperature of working region: resistance coil wraps in heated object outside, it thermal energy transfer to heated object while, some heat is scattering in extraneous air, and ambient temperature is raised.Adopt Electromagnetic Heating mode greatly can reduce ambient temperature, make people's energy Wonderful Job.
Electromagnetic Heating is according to heating effect of current principle, and ferromagnetic material is good magnetic conductor, is also good electric conductor, when coil has electric current to pass through, magnetic flux there occurs change, in coil, produce induced electromotive force, causes ring current, namely eddy current, eddy current can make heating unshakable in one's determination, produces heat energy.
But, also there is a unfavorable factor in Electromagnetic Heating, when there being electric current by coil, toroidal magnetic field is produced around heated object, magnetic field coverage is 40mm, that is the calandria be required for, in the scope of its outside 40mm, also there is magnetic field to exist, therefore ferrous metal class material can not be had in distance coil 40mm, otherwise the magnetic line of force also can produce eddy current to this ferrous metal class material, make it generate heat, just reduce the heat energy of heated object, firing rate can be slack-off, certainly, in the equipment of vulcanizer, just need this technology to heat upper and lower two pieces of heating plates simultaneously, but for the use for laboratory heated at constant temperature bucket of university and research institution, keep the constant of heated at constant temperature inner bucket water temperature, require that toroidal magnetic field only produces eddy current to heating staving, and do not wish the metal housing epidermis at coil outer, connecting tube produces eddy current, in other words outer cover epidermis can not be allowed to generate heat, so, toroidal magnetic field how just can be made not to outdiffusion, even if there is ferrous metal class material and exist in thermotank outside, also can not be heated, and ensure that only heated object one side is heated.In order to address this problem, existing technology must be improved, design new product structure, become the problem that those skilled in the art will study and solve.
Summary of the invention
Object of the present invention is exactly for overcoming the deficiencies in the prior art, for heater coil external magnetic field problem, a kind of design with the electromagnetic heating apparatus of magnetic stripe shielding protection structure is provided, the direction of the magnetic line of force is changed by magnetic stripe shielding protection cover structure, make it not to outdiffusion, even if firing equipment outside has iron quality metal material to exist, also can not heat it, only heat for heated object one side.Thus increase the magnetic flux of heated object, make its firing rate sooner, the loss of electric energy can be reduced, improve heating efficiency.
The present invention is realized by such technical scheme: the electromagnetic heating apparatus with magnetic stripe shielding protection structure, comprise calandria, solenoid and outer cover, it is characterized in that, also comprise the magnetic stripe shielding protection structure of applying in the outside of solenoid, calandria and the middle insulated thermal insulating layer having 20mm of solenoid, magnetic stripe shielding protection structure is at the coated one group of magnetic stripe of the skin of solenoid, magnetic stripe annular array, forms magnetic lineation;
Magnetic lineation makes ring shaped fabric belt by fabric and magnetic stripe forms, and on webbing, interval arranges magnetic stripe pocket, and each magnetic stripe pocket is for carrying a magnetic stripe, and the belt sections between each magnetic stripe pocket is elastic cord; Distance between every two adjacent magnetic stripes is greater than 30mm, is less than 50mm; Its fixed form is: webbing is sleeved on solenoid skin, forms shielding;
Or: with 704 silicon rubber, magnetic stripe is directly pasted onto around coil, the length of magnetic stripe is to radial mutually vertical with solenoid, and strip magnetic stripe length is greater than the width of solenoid, and solenoid is extended at its upper and lower two ends, and the length of extending part is greater than 10mm; Distance between magnetic stripe and magnetic stripe is greater than 30mm, is less than (5) 0mm.
The invention has the beneficial effects as follows: in heater coil external magnetic field 40mm, the problem of ferrous metal can not be had, magnetic stripe shielding protection structure is increased at solenoid skin, for shielding external magnetic field, change the direction of the magnetic line of force, make it not to outdiffusion, even if there is iron quality metal material heater coil outside, also can not heat it, and only heat for heated object one side.This adds increased the magnetic flux of heated object, make its firing rate sooner, thus the loss of electric energy can be reduced, reach the object improving heating efficiency.
Accompanying drawing explanation
Fig. 1, there is the electromagnetic heating apparatus axonometric drawing of magnetic stripe shielding protection structure;
Fig. 2, electromagnetic coil structure partial isometric views;
Fig. 3, magnetic lineation 4 axonometric drawing;
Fig. 4, magnetic stripe shielding protection structure division axonometric drawing.
In figure: in figure: 1. calandria, 2. solenoid, 3. outer cover, 4. magnetic lineation, 5. insulated thermal insulating layer, 41. webbings, 42. magnetic stripes.
Embodiment
For a more clear understanding of the present invention, the present invention is described in detail in conjunction with the accompanying drawings and embodiments:
In embodiment as shown in Figures 1 to 4, there is the electromagnetic heating apparatus of magnetic stripe shielding protection structure, comprise calandria 1, solenoid 2 and outer cover 3, also comprise the outside magnetic stripe shielding protection structure of applying at solenoid 2, calandria 1 and the middle insulated thermal insulating layer 5(heat-preservation cotton having 20mm of solenoid 2), magnetic stripe shielding protection structure is at the coated one group of magnetic stripe of the skin of solenoid 2, magnetic stripe annular array, forms magnetic lineation 4;
Magnetic lineation 4 makes ring shaped fabric belt 41 by fabric and magnetic stripe 42 forms, interval on webbing 41 arrangemagnetic stripe pocket, each magnetic stripe pocket is for carrying a magnetic stripe 42, and the belt sections between each magnetic stripe pocket is elastic cord; Distance between every two adjacent magnetic stripes 42 must be greater than 30mm, is less than 50mm; Its fixed form is: webbing 31 is sleeved on solenoid 2 outer, forms shielding;
Or: with 704 silicon rubber, magnetic stripe 42 is directly pasted onto around coil, the length of strip magnetic stripe 42 is to radial mutually vertical with solenoid 2, and magnetic stripe 42 length is greater than the width of solenoid 2, and solenoid 2 is extended at its two ends, and the length of extending is greater than 10mm; Distance between magnetic stripe 42 and magnetic stripe 42 must be greater than 30mm, is less than 50mm.
According to the above description, the solution of the present invention can be realized in conjunction with art technology.

Claims (1)

1. there is the electromagnetic heating apparatus of magnetic stripe shielding protection structure, comprise calandria (1), solenoid (2) and outer cover (3), it is characterized in that, also comprise the magnetic stripe shielding protection structure of applying in the outside of solenoid (2), calandria (1) and the middle insulated thermal insulating layer (5) having 20mm of solenoid (2), magnetic stripe shielding protection structure is at the coated one group of magnetic stripe of the skin of solenoid (2), magnetic stripe annular array, forms magnetic lineation (4);
Magnetic lineation (4) makes ring shaped fabric belt (41) by fabric and magnetic stripe (42) forms, and the upper interval of webbing (41) arranges magnetic stripe bag, and each magnetic stripe bag is for carrying a magnetic stripe (42), and the belt sections between each magnetic stripe bag is elastic cord; Distance between every two adjacent magnetic stripes (42) must be greater than 30mm, is less than 50mm; Its fixed form is: webbing (31) is sleeved on solenoid (2) outer, forms shielding;
Or: with 704 silicon rubber, magnetic stripe (42) is directly pasted onto around coil, the length of magnetic stripe (42) is to radial mutually vertical with solenoid (2), strip magnetic stripe (42) length is greater than the width of solenoid (2), solenoid (2) is extended at its upper and lower two ends, and the length of extending part is greater than 10mm; Distance between magnetic stripe (42) and magnetic stripe (42) is greater than 30mm, is less than (5) 0mm.
CN201410561173.0A 2014-10-21 2014-10-21 There is the electromagnetic heating apparatus of magnetic stripe shielding protection structure Active CN104270846B (en)

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CN104270846B CN104270846B (en) 2016-06-22

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105392225A (en) * 2015-12-07 2016-03-09 汪沛 Novel shielding type electromagnetic heating apparatus and heating method
CN107438301A (en) * 2017-09-30 2017-12-05 董道法 Electromagnetic heating coil shielding construction and its electromagnetism steam boiler
CN112566293A (en) * 2020-12-08 2021-03-26 徐州市拓普电气设备有限公司 Intelligent instant heating type energy-saving environment-friendly variable frequency electromagnetic heating equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2506919Y (en) * 2001-09-27 2002-08-21 沧州东海电器有限公司 Water and electricity separated quick heating type water heater
CN101478844A (en) * 2009-01-13 2009-07-08 上海天剑电磁技术有限公司 Electromagnetic induction heating safe shielding apparatus for industry
CN201335539Y (en) * 2008-12-30 2009-10-28 上海波宝仟赫科技有限公司 Fixed support
CN201748649U (en) * 2010-07-28 2011-02-16 朱维宣 Inside and outside electromagnetic heating body
CN102573159A (en) * 2012-02-14 2012-07-11 深圳市科诺尔节能技术有限公司 Electromagnetic heating roller device with built-in coil

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2506919Y (en) * 2001-09-27 2002-08-21 沧州东海电器有限公司 Water and electricity separated quick heating type water heater
CN201335539Y (en) * 2008-12-30 2009-10-28 上海波宝仟赫科技有限公司 Fixed support
CN101478844A (en) * 2009-01-13 2009-07-08 上海天剑电磁技术有限公司 Electromagnetic induction heating safe shielding apparatus for industry
CN201748649U (en) * 2010-07-28 2011-02-16 朱维宣 Inside and outside electromagnetic heating body
CN102573159A (en) * 2012-02-14 2012-07-11 深圳市科诺尔节能技术有限公司 Electromagnetic heating roller device with built-in coil

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105392225A (en) * 2015-12-07 2016-03-09 汪沛 Novel shielding type electromagnetic heating apparatus and heating method
CN105392225B (en) * 2015-12-07 2018-09-21 汪沛 A kind of novel shielding type electromagnetic heater and heating means
CN107438301A (en) * 2017-09-30 2017-12-05 董道法 Electromagnetic heating coil shielding construction and its electromagnetism steam boiler
CN107438301B (en) * 2017-09-30 2023-10-27 董道法 Electromagnetic heating coil shielding structure and electromagnetic steam boiler thereof
CN112566293A (en) * 2020-12-08 2021-03-26 徐州市拓普电气设备有限公司 Intelligent instant heating type energy-saving environment-friendly variable frequency electromagnetic heating equipment

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Address after: 301700 Tianjin Wuqing District, Zhu Zhu street, Guang Xian Road, Fuxing Longsheng Plaza 41-3 doors.

Patentee after: Tianjin SAIJIN energy Polytron Technologies Inc

Address before: 301700 Tianjin Wuqing District Wuqing entrepreneurship headquarters base C05-6

Patentee before: Tianjin Saijin Energy-saving Science & Technology Co., Ltd.