CN104265402A - Active oil-gas separator - Google Patents

Active oil-gas separator Download PDF

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Publication number
CN104265402A
CN104265402A CN201410477233.0A CN201410477233A CN104265402A CN 104265402 A CN104265402 A CN 104265402A CN 201410477233 A CN201410477233 A CN 201410477233A CN 104265402 A CN104265402 A CN 104265402A
Authority
CN
China
Prior art keywords
assembly
lamination
driving shaft
base assembly
diaphragm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410477233.0A
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Chinese (zh)
Other versions
CN104265402B (en
Inventor
柳国立
韩俊楠
王睿智
戈非
葛海龙
李文祥
刘正勇
张蒙
吴贵荣
张国宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FAW Group Corp
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FAW Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by FAW Group Corp filed Critical FAW Group Corp
Priority to CN201410477233.0A priority Critical patent/CN104265402B/en
Publication of CN104265402A publication Critical patent/CN104265402A/en
Application granted granted Critical
Publication of CN104265402B publication Critical patent/CN104265402B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00Crankcase ventilating or breathing
    • F01M13/04Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
    • F01M13/0416Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil arranged in valve-covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00Crankcase ventilating or breathing
    • F01M13/0011Breather valves
    • F01M2013/0016Breather valves with a membrane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00Crankcase ventilating or breathing
    • F01M13/04Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil
    • F01M2013/0422Separating oil and gas with a centrifuge device

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)

Abstract

The invention relates to an active oil-gas separator which is characterized in that the upper end of a base assembly is fixedly connected with an upper shell assembly, a sealing ring is arranged at the joint of the base assembly and the upper shell assembly, an inner cavity of the base assembly is an oil return cavity, a gas outlet cavity assembly is assembled at the lower end of an inner cavity of the upper shell assembly, a driving shaft assembly is vertically arranged in a cavity formed by the base assembly and the upper shell assembly, an auxiliary separating impeller is arranged on the portion of the driving shaft assembly positioned in the base assembly, an engine oil spraying hole is formed below the driving shaft assembly, a lamination lower body, a lamination and a lamination upper body sleeve the portion of the driving shaft assembly positioned in the upper shell assembly from bottom to top, the lamination lower body is limited by a limiting spring, the lamination upper body is limited by a clamping spring, a pressing plate is arranged in a side cover above the upper shell assembly, a diaphragm is arranged at the pressing plate, the maximum gap is kept between the diaphragm and a gas outlet, and the diaphragm is supported by a pressure adjusting valve spring. The active oil-gas separator can solve the problems that the overall engine performance and reliability of medium-duty and heavy duty diesel engines are reduced after a closed crankcase ventilation system is used.

Description

Active deaerator
Technical field
The present invention relates to a kind of active deaerator, belong to crankshaft of diesel engine box ventilation system Oil-gas Separation technology, belong to automobile technical field.
Background technique
Crankcase ventilation system is the important constituent element of motor, and along with the increasingly stringent of Abgasgesetz, crankcase ventilation system also becomes the content of examination of regulation gradually.The GB11340 put into effect for such as 2005 just explicitly calls for petrol engine to adopt closed crankcase ventilation system.Although at present not to diesel engine mandatory requirement, in Europe six Abgasgesetz of up-to-date appearance, explicitly point out the waste gas that crankcase ventilation system is discharged to be introduced directly in tail gas and carry out unifying to detect.The enforcement of this regulation, can produce great pushing effect to crankcase ventilation system correlation technique undoubtedly.At present, domestic Medium or severe type diesel engine adopts open-circuit ventilation form substantially, and deaerator is as the core component of crankcase ventilation system, and its structure mostly is mazy type or Cyclone.This Oil-gas Separation technology due to its separation effect low, so be difficult to the requirement meeting closed crankcase ventilation system.Force employing that efficiency of turbocharger reduction, intercooler oil-feed and consumption of lubricating oil will be caused abnormal, and finally cause the problem such as overall performance, reliability decrease.
Summary of the invention
The object of this invention is to provide a kind of active deaerator, it can solve the problem that Medium or severe type diesel engine adopts overall performance and reliability decrease after closed crankcase ventilation system.
Technological scheme of the present invention is achieved in that active deaerator, it is characterized in that: base assembly upper end is fixedly connected with upper housing assy, there is seal ring the joint of base assembly and upper housing assy, base assembly inner chamber is oil back chamber, upper housing assy inner chamber lower end is equipped with outlet chamber assembly, " O " RunddichtringO is provided with between outlet chamber assembly and upper housing assy, driving shaft assembly is arranged vertically in the cavity that base assembly and upper housing assy form, the part that driving shaft assembly is positioned at base assembly has auxiliary separating from impeller, the below of driving shaft assembly has machine oil spray orifice, the part that driving shaft assembly is positioned at housing assy is overlapped from bottom to up and is had lamination lower body, lamination, lamination upper body, lamination lower body limited location spring retainer, lamination upper body has jump ring spacing, pressing plate is had in upper housing assy upper side lid, pressing plate place is furnished with diaphragm, keep maximal clearance between diaphragm and air outlet, diaphragm is by pressure regulator valve spring supporting.
Good effect of the present invention is that to which solve Oil-gas Separation product oil-gas separation efficiency in the market low, cannot meet the problem of closed crankcase ventilation system; Structure is simple, is convenient to complete machine and arranges; Lifelong service free, reduces customer using cost; Reliability is high, is applicable to the Medium or severe type diesel engine being required to meet Europe six Abgasgesetz.
Accompanying drawing explanation
Fig. 1 is structural drawing of the present invention.
Fig. 2 is active oil-gas separator structure schematic diagram of the present invention.
Embodiment
Below in conjunction with drawings and Examples, the present invention will be further described: as Fig. 1, shown in Fig. 2, active deaerator, it is characterized in that: base assembly 1 upper end is fixedly connected with upper housing assy 10, base assembly 1 has seal ring 11 with the joint of upper housing assy 10, base assembly 1 inner chamber is oil back chamber 17, upper housing assy 10 inner chamber lower end is equipped with outlet chamber assembly 4, " O " RunddichtringO 12 is provided with between outlet chamber assembly 4 and upper housing assy 10, driving shaft assembly 2 is arranged vertically in the cavity that base assembly 1 and upper housing assy 10 form, the part that driving shaft assembly 2 is positioned at base assembly 1 has auxiliary separating from impeller 3, the below of driving shaft assembly 2 has machine oil spray orifice 18, the part that driving shaft assembly 2 is positioned at housing assy 10 is overlapped from bottom to up and is had lamination lower body 6, lamination 5, lamination upper body 7, lamination lower body 6 limited location spring 8 is spacing, lamination upper body 7 has jump ring 9 spacing, pressing plate 15 is had in side cover 13 above upper housing assy 10, pressing plate 15 place is furnished with diaphragm 14, keep maximal clearance between diaphragm 14 and air outlet, diaphragm 14 is supported by pressure regulator valve spring 16.
Embodiment
Extreme pressure lubricant enters in driving shaft assembly 2 by base assembly 1, and the machine oil spray orifice 18 along rotating center symmetry being 1.8mm by the diameter of two on driving shaft assembly 2 sprays.The couple that oil injection is formed drives driving shaft around central rotation; Lamination 5, lamination upper body 7 and lamination lower body 6 are fixed on driving shaft assembly 2 by limit spring 8 and jump ring 9, and carry out High Rotation Speed along with driving shaft assembly 2; The lamination of crankcase waste gas by High Rotation Speed of deaerator inside is now entered into by upper housing assy 10.Rotating the centrifugal force produced can make the liquid oil droplet in crankcase waste gas and particulate matter fly away from lamination and strike on the wall of housing assy 10, thus completes oil, gas separation process.Clean gas after separation can enter deaerator air outlet by outlet chamber assembly 4, and isolated oil droplet and particle can enter oil back chamber 17 by outlet chamber assembly 4.
Because the present invention is applied on closed crankcase ventilation system, so need to flow through the parts such as suction tude, pressurized machine, intercooler by the gas after Oil-gas Separation, and finally enter firing chamber participation burning.When the pressure that the negative pressure of crankcase and the negative pressure in pressure regulator valve outlet port produce with when being less than the pretightening force of pressure regulator valve spring 16, pressing plate 15 is had in side cover 13 above upper housing assy 10, pressing plate 15 place is furnished with diaphragm 14, maximal clearance is kept between diaphragm 14 and air outlet, diaphragm 14 is supported by pressure regulator valve spring 16, and along with the increase of pressure regulator valve outlet port negative pressure, pressure regulating spring 16 compresses, gap between diaphragm 14 and air outlet reduces gradually, until completely closed.
Owing to machine oil can be caused to splash when high pressure oil is sprayed onto oil back chamber 17 by machine oil spray orifice 18, so add auxiliary separating from impeller 3 between outlet chamber assembly 4 and oil back chamber 17.It to be fixed on driving shaft assembly 2 and High Rotation Speed thereupon.Stop the oil droplet of splashing to enter in outlet chamber assembly 4 under the influence of centrifugal force, thus ensure completely cutting off between oil back chamber 17 and outlet chamber assembly 4.

Claims (1)

1. active deaerator, it is characterized in that: base assembly upper end is fixedly connected with upper housing assy, there is seal ring the joint of base assembly and upper housing assy, base assembly inner chamber is oil back chamber, upper housing assy inner chamber lower end is equipped with outlet chamber assembly, " O " RunddichtringO is provided with between outlet chamber assembly and upper housing assy, driving shaft assembly is arranged vertically in the cavity that base assembly and upper housing assy form, the part that driving shaft assembly is positioned at base assembly has auxiliary separating from impeller, and the below of driving shaft assembly has machine oil spray orifice; The part that driving shaft assembly is positioned at housing assy is overlapped from bottom to up and is had lamination lower body, lamination, lamination upper body, lamination lower body limited location spring retainer, lamination upper body has jump ring spacing, pressing plate is had in upper housing assy upper side lid, pressing plate place is furnished with diaphragm, keep maximal clearance between diaphragm and air outlet, diaphragm is by pressure regulator valve spring supporting.
CN201410477233.0A 2014-09-18 2014-09-18 Active oil-gas separator Expired - Fee Related CN104265402B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410477233.0A CN104265402B (en) 2014-09-18 2014-09-18 Active oil-gas separator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410477233.0A CN104265402B (en) 2014-09-18 2014-09-18 Active oil-gas separator

Publications (2)

Publication Number Publication Date
CN104265402A true CN104265402A (en) 2015-01-07
CN104265402B CN104265402B (en) 2017-01-11

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410477233.0A Expired - Fee Related CN104265402B (en) 2014-09-18 2014-09-18 Active oil-gas separator

Country Status (1)

Country Link
CN (1) CN104265402B (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105221214A (en) * 2015-10-26 2016-01-06 潍柴西港新能源动力有限公司 A kind of deaerator
CN109026278A (en) * 2018-06-27 2018-12-18 潍柴动力股份有限公司 Gs-oil separator seat
CN109107779A (en) * 2018-09-30 2019-01-01 合肥恒信汽车发动机部件制造有限公司 A kind of separation disk fixed mechanism of active disk whizzer
CN109236410A (en) * 2018-09-14 2019-01-18 广西玉柴机器股份有限公司 A kind of filter plate oil drive formula oil-gas separating device of engine
CN109236414A (en) * 2018-09-14 2019-01-18 广西玉柴机器股份有限公司 A kind of tree-shaped leaf fat drive formula oil-gas separating device of engine
CN109236413A (en) * 2018-09-14 2019-01-18 广西玉柴机器股份有限公司 A kind of tree-shaped leaf fat drive formula voltage adaptive controlling oil-gas separating device of engine
CN112128033A (en) * 2020-09-30 2020-12-25 宁波立达智能控制技术有限公司 Side-feeding and ejection type oil-gas separator
CN112145256A (en) * 2020-09-30 2020-12-29 泰州林阳展示设备有限公司 Oil-gas separation valve with metal diaphragm structure

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10301028A1 (en) * 2003-01-14 2004-07-29 Alfmeier Präzision AG Ventilation valve for a crank housing with an integrated cyclone separator comprises a valve chamber defined on one side by a membrane and on the opposite-lying side by a separating wall
CN101063417A (en) * 2006-04-25 2007-10-31 蚌埠金威滤清器有限公司 Device for degasification of oil
CN202023610U (en) * 2011-05-03 2011-11-02 赵志国 Centrifugal oil-gas separator of heavy-duty diesel engine
CN202325759U (en) * 2011-11-23 2012-07-11 黄河汽配集团汽车精密部件有限公司 Oil-gas separator
CN202578839U (en) * 2012-05-25 2012-12-05 黄河汽配集团汽车精密部件有限公司 Oil and gas separator
CN204113382U (en) * 2014-09-18 2015-01-21 中国第一汽车股份有限公司 Active deaerator

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10301028A1 (en) * 2003-01-14 2004-07-29 Alfmeier Präzision AG Ventilation valve for a crank housing with an integrated cyclone separator comprises a valve chamber defined on one side by a membrane and on the opposite-lying side by a separating wall
CN101063417A (en) * 2006-04-25 2007-10-31 蚌埠金威滤清器有限公司 Device for degasification of oil
CN202023610U (en) * 2011-05-03 2011-11-02 赵志国 Centrifugal oil-gas separator of heavy-duty diesel engine
CN202325759U (en) * 2011-11-23 2012-07-11 黄河汽配集团汽车精密部件有限公司 Oil-gas separator
CN202578839U (en) * 2012-05-25 2012-12-05 黄河汽配集团汽车精密部件有限公司 Oil and gas separator
CN204113382U (en) * 2014-09-18 2015-01-21 中国第一汽车股份有限公司 Active deaerator

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105221214A (en) * 2015-10-26 2016-01-06 潍柴西港新能源动力有限公司 A kind of deaerator
CN109026278A (en) * 2018-06-27 2018-12-18 潍柴动力股份有限公司 Gs-oil separator seat
CN109236410A (en) * 2018-09-14 2019-01-18 广西玉柴机器股份有限公司 A kind of filter plate oil drive formula oil-gas separating device of engine
CN109236414A (en) * 2018-09-14 2019-01-18 广西玉柴机器股份有限公司 A kind of tree-shaped leaf fat drive formula oil-gas separating device of engine
CN109236413A (en) * 2018-09-14 2019-01-18 广西玉柴机器股份有限公司 A kind of tree-shaped leaf fat drive formula voltage adaptive controlling oil-gas separating device of engine
CN109107779A (en) * 2018-09-30 2019-01-01 合肥恒信汽车发动机部件制造有限公司 A kind of separation disk fixed mechanism of active disk whizzer
CN112128033A (en) * 2020-09-30 2020-12-25 宁波立达智能控制技术有限公司 Side-feeding and ejection type oil-gas separator
CN112145256A (en) * 2020-09-30 2020-12-29 泰州林阳展示设备有限公司 Oil-gas separation valve with metal diaphragm structure
CN112145256B (en) * 2020-09-30 2021-07-23 泰州林阳展示设备有限公司 Oil-gas separation valve with metal diaphragm structure
CN112128033B (en) * 2020-09-30 2023-08-18 宁波立达智能控制技术有限公司 Side-feeding ejection type oil-gas separator

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