CN104264668A - Pile mold of X-shaped model pile and production method thereof - Google Patents
Pile mold of X-shaped model pile and production method thereof Download PDFInfo
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- CN104264668A CN104264668A CN201410482778.0A CN201410482778A CN104264668A CN 104264668 A CN104264668 A CN 104264668A CN 201410482778 A CN201410482778 A CN 201410482778A CN 104264668 A CN104264668 A CN 104264668A
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- concave arc
- shaped
- panel
- stake
- fan
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/66—Mould-pipes or other moulds
- E02D5/665—Mould-pipes or other moulds for making piles
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
- E02D2250/0023—Cast, i.e. in situ or in a mold or other formwork
Abstract
The invention discloses a pile mold of an X-shaped model pile and a production method thereof. The pile mold comprises outer side panels and concaved arc shaped templates; every concaved arc shaped template is connected with the corresponding outer side panel; the outer side panels form into a square frame; the four groups of concaved arc shaped templates are arranged in four corners of the square frame respectively; every group of concaved arc shaped template comprises a plurality of fan-shaped supporting plates, a concaved arc shaped panel supporting square wood and a concaved arc shaped panel, wherein the fan-shaped supporting plates are located in the corresponding corner of the square frame and arranged in a parallel mode; the four concaved arc shaped panels and the square frame forms into an X-shaped empty chamber; a reinforcement cage is arranged in the X-shaped empty chamber; each end of the square frame is provided with a pile end square wood which is used for sealing the square frame; each pile end square wood is provided with a fixing hole which is used for fixing the reinforcement cage; the outer side panel arranged on the upper lateral side of the square frame is provided with a feeding inlet which is communicated with the X-shaped empty chamber. The pile mold of the X-shaped model pile is low in production cost, good in forming effect and high in mold detachment and installation. The production method of the pile mold is simple in production and convenient to operate.
Description
Technical field
The present invention relates to a kind of stake mould, be specifically related to stake mould of a kind of X-shaped Model Pile and preparation method thereof.
Background technology
In the treatment of soft foundation such as speedway, high-speed railway engineering field, by changing concrete pile shape of cross section, improving unit materials rate of utilization of strength, while saving constructional materials consumption, improve pile foundation supporting capacity is one of important topic of paying close attention to for a long time of researcher.Cast-in-place X-shaped concrete pile (patent No.: ZL200710020306.3) discloses the cross section shaped pile that shape of cross section is similar English alphabet X-shaped.Because it has larger unit volume material specific surface area, thus under the prerequisite not increasing material usage, greatly can improve bearing capacity of single pile, thus improve the ratio of performance to price.
Carry out statics and the Dynamical Characteristics such as X-shaped pile capacity characteristic, pull-out behaviors, dynamic response, need analogue formation stake.
Traditional square-section stake and the stake mould of circular cross-section stake, because cross section is simple, barrette only by four pieces of wood board splicings, need be reinforced in periphery and just can; The multiplex elongated wood board splicing of circular section stake, adds circular band and reinforces shaping or prefabricated Arc moulding board finally to add circular band in periphery by splicing shaping in periphery.X-shaped stake is due to its cross section special-shaped property, and stake cross section wedge angle and concave arc place conventional template are difficult to shaping.Before making the present invention, X-shaped stake is all formed by punching block cast-in-site, and this punching block is that the Plate Welding by making in advance forms, and each piece of steel form is fixing, and weight is large, can not be used for Model Pile and make.So invent a kind of with low cost, good forming effect, the stake mould of the high X-shaped Model Pile of rate is imitated in mounting or dismounting and the preparation method of this Model Pile significantly works.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the invention provides stake mould of a kind of X-shaped Model Pile and preparation method thereof, and with low cost, good forming effect, mounting or dismounting imitate that rate is high and template is reusable.
Technical scheme: for solving the problems of the technologies described above, the stake mould of a kind of X-shaped Model Pile of the present invention, comprise outer side panel, the concave arc shaping template be connected with outer side panel, described outer side panel forms a quadra, in quadra four interior angles, concave arc shaping template is installed, often organize concave arc shaping template and comprise the some fan-shaped support plates be arranged in parallel being positioned at quadra corner, the concave arc setting panel support lumps of wood and concave arc setting panel, the fan-shaped cambered surface of each fan-shaped support plate is provided with concave arc setting panel, four concave arc setting panels are supported by fan-shaped support plate and the concave arc setting panel support lumps of wood, four concave arc setting panels and quadra constitute X-shaped cavity, in X-shaped cavity, reinforcing cage is installed, reinforcing cage is hung in X-shaped cavity by the steel wire that some are connected on quadra, square plank is held in the stake that the two ends of quadra are provided with sealing square framework, the square plank of stake end offers the hole of hanging and drawing reinforcing cage, the quadra of side is provided with the charging aperture being communicated with X-shaped cavity.
As preferably, the arcwall face of described fan-shaped support plate offers groove every 15 °, install the concave arc setting panel support lumps of wood connecting adjacent fan-shaped support plate in groove, concave arc setting panel is connected by the formalize panel support lumps of wood and fan-shaped support plate of iron nail and concave arc.
As preferably, outside described quadra, be provided with the support of banding quadra.
As preferably, in described quadra, be provided with active clapboard.
Based on a preparation method for the stake mould of above-mentioned X-shaped Model Pile, comprise the following steps:
(1) material is prepared: with outer side panel according to design drawing size, peripheral reinforced liner, fan-shaped concave arc shaping template, the concave arc setting panel support lumps of wood, concave arc setting panel and iron nail;
(2) concave arc shaping template is made: at the peripheral embedding groove outputing a concave arc setting panel support lumps of wood every 15 ° of fan-shaped support plate, assembling fan-shaped support plate and the concave arc setting panel support lumps of wood, cutting concave arc setting panel, concave arc is formalized panel hoop on fan-shaped support plate, then be fixed on fan-shaped support plate and concave arc formalize the panel support lumps of wood with iron nail concave arc formalized panel, complete in the making of four groups of concave arc shaping templates;
(3) assemble outboard template: ground on the scene lays flat on one's back and places bottom reinforced liner, the outer side panel of overlap joint bottom and both sides on support, hammers into iron nail and reinforces in outer side panel joint;
(4) fix concave arc shaping template and reinforcing cage is set: first solid bottom two concave arc shaping templates, place dividing plate, dividing plate is fixed on quadra, places vertical muscle and becomes reinforcing cage with stirrup colligation, fixed upper two concave arc shaping templates again, hammer into iron nail and reinforce outside outer side panel;
(5) stake mold forming: on the upside of placing, square plank is held in outer side panel and stake, fixes, wherein hold on square plank in stake and output hole, the several bars of reinforcing cage drawn from hole with iron nail, so that experiment lifting;
(6) reinforcing template: by stake mould surrounding frame stiffens, arranges a coil support along every 1 meter of stake mould length direction;
(7) open charging aperture: on the upside of stake mould, open a charging aperture every 1 meter, for filling with concrete, with steel wire reinforcing cage being hung and drawing in upside outer side panel;
(8) pouring concrete: pour into the good concrete of proportioning from template charging aperture, pour into while vibrate, guarantees that concrete is filled evenly closely knit in template, seals after material filling to charging aperture;
(9) form removal and maintenance: the reinforcing lumps of wood first removing upside, then upside and the both sides iron nail for fixing outer side panel and concave arc shaping template is extracted, take off upper panel and two, upside concave arc shaping template subsequently, after completing form removal, stake is carried out to the maintenance of some days, after reaching intensity, hang out the stake of having poured into a mould.
Beneficial effect: stake mould of X-shaped Model Pile of the present invention and preparation method thereof, has the following advantages:
(1) the present invention requires custom made forms according to the stake shape of Model Pile, and adopt wooden form splicing, template cost is low;
(2) the present invention adopts the mode of fluid concrete of lying on one's side, and the pouring pressure that template is born is little, and template is built simple efficient, little to site requirements, does not need complicated external support system;
(3) the concave arc position concave arc shaping template of X-shaped stake is shaping, and concave arc setting panel hoop is on the fan-shaped panel made, and concave arc setting panel is ganoid veneer, shaping stake concave arc portion smooth and good forming effect;
(4) concave arc shaping template is by the plank be equipped with and lumps of wood assembled formation, makes simple, sound construction;
(5) active clapboard is provided with in the middle part of stake mould, can when without pouring into a mould piles with different long Model Pile when cutting template;
(6) form removal process is only removed upside outer side panel and two, upside concave arc shaping template, other positions of template are not destroyed, so template can be reused, and only need change partition position by designing pile length when reusing, assembling upper panel and two, upside concave arc shaping template, just can pour into a mould after fixed upper reinforced liner again.
Accompanying drawing explanation
Fig. 1 is template assemblies shaping schematic view of the present invention;
Fig. 2 is feature cross-section schematic diagram in Fig. 1;
Fig. 3 is X-shaped stake concave arc shaping template schematic diagram of the present invention;
1. outer side panels, 2. dividing plate, 3. support, 4. fan-shaped support plate in figure, 5. the concave arc setting panel support lumps of wood, 6. concave arc setting panel, 7. stirrup, 8. vertical muscle, 9. iron nail, 10. pile body concrete, 11. grooves, 12. square planks of end, 13. charging apertures.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described.
As shown in Figure 1 to Figure 3, the stake mould of a kind of X-shaped Model Pile of the present invention, comprise outer side panel 1, the concave arc shaping template be connected with outer side panel 1 and the concave arc be positioned on concave arc shaping template formalize panel 6, four outer side panels 1 form a quadra, in quadra four interior angles, four groups of concave arc shaping templates are installed, often organize concave arc shaping template and comprise the some fan-shaped support plates be arranged in parallel 4 being positioned at quadra corner, the concave arc setting panel support lumps of wood 5 and concave arc setting panel 6, adjacent fan-shaped support plate 4 spacing is 1m, the fan-shaped cambered surface of each fan-shaped support plate 4 is provided with concave arc setting panel 6, four concave arc setting panels 6 are supported by fan-shaped support plate 4 and the concave arc setting panel support lumps of wood 5, four concave arc setting panels 6 constitute X-shaped cavity with quadra, in X-shaped cavity, reinforcing cage is installed, reinforcing cage passes through the wire peg at 1 meter, interval on quadra, concrete 10 is filled with in X-shaped cavity, square plank 12 is held in the stake that the two ends of quadra are provided with sealing square framework, the square plank 12 of stake end offers the hole of hanging and drawing reinforcing cage, the quadra of side is provided with the charging aperture 13 being communicated with X-shaped cavity.
In the present invention, the arcwall face of fan-shaped support plate 4 offers groove 11 every 15 °, the concave arc setting panel support lumps of wood 5 connecting adjacent concave arc shaping template is installed in groove 11, concave arc setting panel 6 is connected by the formalize panel support lumps of wood 5 and fan-shaped support plate 4 of iron nail and concave arc, adjacent concave arc setting panel 6 is connected by the concave arc setting panel support lumps of wood 5, the panel support lumps of wood 5 that six groups of fan-shaped support plates 4 and concave arc setting panel 6 and concave arc formalize connects into an entirety, and concave arc setting panel 6 is better fixed; The support 3 of banding quadra is provided with outside described quadra, support 3 comprise around quadra around supporting and connecting ring around support long support, quadra arranges a ring around supporting every one meter of, each around supporting connected by long support, what quadra was reinforced is more firm, around supporting and long support be all the lumps of wood, around support be made up of four lumps of wood; Active clapboard 2 is provided with in described quadra, can when without pouring into a mould piles with different long Model Pile when cutting template.
Based on a preparation method for the stake mould of above-mentioned X-shaped Model Pile, comprise the following steps:
(1) material is prepared: with outer side panel 1 according to design drawing size, peripheral reinforced liner, fan-shaped fan-shaped support plate 4, the concave arc setting panel support lumps of wood 5, concave arc setting panel 6 and iron nail 9;
(2) concave arc shaping template is made: output every 15 ° the embedding groove 11 that supports the concave arc setting panel support lumps of wood 5 in fan-shaped support plate 4 periphery, assemble six fan-shaped support plates 4 and the concave arc setting panel support lumps of wood 5, cutting concave arc setting panel 6, the panel 6 that formalized by concave arc binds round on fan-shaped support plate 4, then be fixed on fan-shaped support plate 4 formalize on the panel support lumps of wood 5 with concave arc with iron nail 9 concave arc formalized panel 6, complete the making of four concave arc shaping templates;
(3) assemble outboard template: ground on the scene lays flat on one's back placements, bottom reinforcing ring, around supporting, around bottom overlap joint in supporting and the outer side panel 1 of both sides, hammers into iron nail 9 in outer side panel 1 joint and reinforces;
(4) fix concave arc shaping template and reinforcing cage is set: first solid bottom two concave arc shaping templates, place dividing plate 2, dividing plate 2 is fixed on quadra by the lumps of wood, place vertical muscle 8 and become reinforcing cage with stirrup 7 colligation, fixed upper two concave arc shaping templates, hammer into iron nail 9 and reinforce outside outer side panel 1 again;
(5) stake mold forming: on the upside of placing, square plank 12 is held in outer side panel 1 and stake, fixes with iron nail 9, wherein holds on square plank 12 in stake and output hole, the several bars of reinforcing cage drawn from hole, so that experiment lifting;
(6) reinforcing template: by stake mould surrounding frame stiffens, arranges a ring around supporting along every 1 meter of stake mould length direction;
(7) open charging aperture 13: on the upside of stake mould, open a charging aperture 13 every 1 meter, for filling with concrete 10, with steel wire reinforcing cage being hung and drawing in upside outer side panel (1);
(8) concrete 10 is poured into a mould: pour into the good concrete of proportioning 10 from template charging aperture 13, pour into while vibrate, and guarantees that concrete 10 is filled evenly closely knit in template, seals after material filling to charging aperture 13;
(9) form removal and maintenance: the reinforcing lumps of wood first removing upside, then upside and the both sides iron nail 9 for fixing outer side panel 1 and concave arc shaping template is extracted, take off upper panel and two, upside concave arc shaping template subsequently, after completing form removal, stake is carried out to the maintenance of some days, after reaching intensity, hang out the stake of having poured into a mould.
The above is only the preferred embodiment of the present invention; be noted that for those skilled in the art; under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (5)
1. the stake mould of an X-shaped Model Pile, it is characterized in that: comprise outer side panel (1), the concave arc shaping template be connected with outer side panel (1), described outer side panel (1) composition quadra, in quadra four interior angles, concave arc shaping template is installed, concave arc shaping template comprises the some fan-shaped support plates be arranged in parallel (4) being positioned at quadra corner, the concave arc setting panel support lumps of wood (5) and concave arc setting panel (6), the fan-shaped cambered surface of each fan-shaped support plate (4) is provided with concave arc setting panel (6), four concave arcs setting panel (6) are supported by fan-shaped support plate (4) and the concave arc setting panel support lumps of wood (5), four concave arcs setting panel (6) constitute X-shaped cavity with quadra, in X-shaped cavity, reinforcing cage is installed, reinforcing cage is hung in X-shaped cavity by the steel wire that some are connected on quadra, square plank (12) is held in the stake that the two ends of quadra are provided with sealing square framework, the stake square plank of end (12) offers the hole of hanging and drawing reinforcing cage, the quadra of side is provided with the charging aperture (13) being communicated with X-shaped cavity.
2. the stake mould of X-shaped Model Pile according to claim 1, it is characterized in that: the arcwall face of described fan-shaped support plate (4) offers groove (11) every 15 °, install the concave arc setting panel support lumps of wood (5) connecting adjacent fan-shaped support plate (4) in groove (11), concave arc setting panel (6) is connected by the formalize panel support lumps of wood (5) and fan-shaped support plate (4) of iron nail (9) and concave arc.
3. the stake mould of X-shaped Model Pile according to claim 1, is characterized in that: the support (3) being provided with banding quadra outside described quadra.
4. the stake mould of X-shaped Model Pile according to claim 1, is characterized in that: be provided with active clapboard (2) in described quadra.
5., based on the preparation method of the stake mould of any one X-shaped Model Pile of Claims 1-4, it is characterized in that, comprise the following steps:
(1) material is prepared: with outer side panel (1) according to design drawing size, peripheral reinforced liner (3), fan-shaped support plate (4), the concave arc setting panel support lumps of wood (5), concave arc setting panel (6) and iron nail (9);
(2) concave arc shaping template is made: on fan-shaped support plate (4) arcwall face, output every 15 ° the embedding groove (11) that supports the concave arc setting panel support lumps of wood (5), assembling fan-shaped support plate (4) and the concave arc setting panel support lumps of wood (5), cutting concave arc setting panel (6), the panel (6) that formalized by concave arc hoop is on fan-shaped support plate (4), then iron nail (9) panel (6) that formalized by concave arc is used to be fixed on fan-shaped support plate (4) and concave arc and to formalize on the panel support lumps of wood (5), complete the making of four groups of concave arc shaping templates,
(3) outboard template is assembled: ground on the scene lays flat on one's back and places bottom reinforced liner (3), at the upper outer side panel (1) overlapping bottom and both sides of support (3), hammer into iron nail (9) in outer side panel (1) joint and reinforce;
(4) fix concave arc shaping template and reinforcing cage is set: first solid bottom two concave arc shaping templates, place dividing plate (2), dividing plate (2) is fixed on quadra, place vertical muscle (8) and become reinforcing cage with stirrup (7) colligation, fixed upper two concave arc shaping templates again, hammer into iron nail (9) from outer side panel (1) outside and reinforce;
(5) stake mold forming: on the upside of placing, square plank (12) is held in outer side panel (1) and stake, fix with iron nail (9), wherein hold the upper perforate of square plank (12) in stake, the several bars of reinforcing cage is drawn from hole, so that experiment lifting;
(6) reinforcing template: stake mould surrounding support (3) is reinforced, a coil support (3) is set along every 1 meter of stake mould length direction;
(7) open charging aperture (13): on the upside of stake mould, open a charging aperture (13) every 1 meter, for filling with concrete (10), with steel wire reinforcing cage being hung and drawing in upside outer side panel (1);
(8) concrete (10) cast: pour into the good concrete of proportioning (10) from template charging aperture (13), pour into while vibrate, guarantee that concrete (10) is filled evenly closely knit in template, after material filling, charging aperture (13) is sealed;
(9) form removal and maintenance: first remove upside and reinforce the lumps of wood, then upside and the both sides iron nail (9) for fixing outer side panel (1) and concave arc shaping template is extracted, take off upper panel and two, upside concave arc shaping template subsequently, after completing form removal, stake is carried out to the maintenance of some days, after reaching intensity, hang out the stake of having poured into a mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410482778.0A CN104264668B (en) | 2014-09-19 | 2014-09-19 | Stake mould of X-shaped Model Pile and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410482778.0A CN104264668B (en) | 2014-09-19 | 2014-09-19 | Stake mould of X-shaped Model Pile and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104264668A true CN104264668A (en) | 2015-01-07 |
| CN104264668B CN104264668B (en) | 2016-02-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410482778.0A Expired - Fee Related CN104264668B (en) | 2014-09-19 | 2014-09-19 | Stake mould of X-shaped Model Pile and preparation method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN104264668B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104790390A (en) * | 2015-05-06 | 2015-07-22 | 河海大学 | Pile mould of cast-in-place X-shaped large-diameter hollow orientated steel fiber reinforced concrete and construction method |
| CN106057063A (en) * | 2016-08-08 | 2016-10-26 | 江苏建筑职业技术学院 | Concrete column structural model and manufacturing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB1153188A (en) * | 1965-08-11 | 1969-05-29 | Yoshiro Tsuzuki | Mould for and method of Moulding concrete piles |
| JPH07124602A (en) * | 1993-11-04 | 1995-05-16 | Nippon Steel Corp | Rolling method of rough billet for z-shaped steel short pile |
| CN2481757Y (en) * | 2001-03-30 | 2002-03-13 | 周玉明 | Precast X-type reinforced concrete pile |
| JP2002231741A (en) * | 2001-01-30 | 2002-08-16 | Hitachi Ltd | Method for manufacturing semiconductor device |
| CN101021070A (en) * | 2007-02-12 | 2007-08-22 | 刘汉龙 | Cast-in-situ X-shaped concrete pile construction method |
| CN102587357A (en) * | 2012-03-27 | 2012-07-18 | 河海大学 | Construction method for electro-osmosis aided driving of cast-in-place X-shaped pile |
-
2014
- 2014-09-19 CN CN201410482778.0A patent/CN104264668B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1153188A (en) * | 1965-08-11 | 1969-05-29 | Yoshiro Tsuzuki | Mould for and method of Moulding concrete piles |
| JPH07124602A (en) * | 1993-11-04 | 1995-05-16 | Nippon Steel Corp | Rolling method of rough billet for z-shaped steel short pile |
| JP2002231741A (en) * | 2001-01-30 | 2002-08-16 | Hitachi Ltd | Method for manufacturing semiconductor device |
| CN2481757Y (en) * | 2001-03-30 | 2002-03-13 | 周玉明 | Precast X-type reinforced concrete pile |
| CN101021070A (en) * | 2007-02-12 | 2007-08-22 | 刘汉龙 | Cast-in-situ X-shaped concrete pile construction method |
| CN102587357A (en) * | 2012-03-27 | 2012-07-18 | 河海大学 | Construction method for electro-osmosis aided driving of cast-in-place X-shaped pile |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104790390A (en) * | 2015-05-06 | 2015-07-22 | 河海大学 | Pile mould of cast-in-place X-shaped large-diameter hollow orientated steel fiber reinforced concrete and construction method |
| CN104790390B (en) * | 2015-05-06 | 2016-08-17 | 河海大学 | The stake mould of a kind of cast-in-place X-shaped large-diameter hollow orientation steel fiber reinforced concrete stake and construction method |
| CN106057063A (en) * | 2016-08-08 | 2016-10-26 | 江苏建筑职业技术学院 | Concrete column structural model and manufacturing method thereof |
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| Publication number | Publication date |
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| CN104264668B (en) | 2016-02-10 |
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Granted publication date: 20160210 Termination date: 20180919 |