CN104264292A - Special carding machine for bionic enzymatic biological protection spunlace materials - Google Patents

Special carding machine for bionic enzymatic biological protection spunlace materials Download PDF

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Publication number
CN104264292A
CN104264292A CN201410483315.6A CN201410483315A CN104264292A CN 104264292 A CN104264292 A CN 104264292A CN 201410483315 A CN201410483315 A CN 201410483315A CN 104264292 A CN104264292 A CN 104264292A
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CN
China
Prior art keywords
carding machine
cylinder
biological protection
highly dense
carding
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Application number
CN201410483315.6A
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Chinese (zh)
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CN104264292B (en
Inventor
张国炎
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HANGZHOU NBOND NONWOVENS CO Ltd
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HANGZHOU NBOND NONWOVENS CO Ltd
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Priority to CN201410483315.6A priority Critical patent/CN104264292B/en
Publication of CN104264292A publication Critical patent/CN104264292A/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/26Arrangements or disposition of carding elements
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/84Card clothing; Manufacture thereof not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Respiratory Apparatuses And Protective Means (AREA)

Abstract

The invention relates to a special carding machine for bionic enzymatic biological protection spunlace materials which can obstruct virus and bacteria, further kill the virus and the bacteria, prevent the virus and the bacteria from transferring and infecting and play a role in indeed obstructing and protecting. The special carding machine for the bionic enzymatic biological protection spunlace materials comprises a carding machine; the carding machine is formed by configuration of shallow-tooth high-intensity carding clothing and adjustment of spacing distance of carding units; the spacing distance between a cylinder and a working cylinder is from 0.25 to 0.30mm; the spacing distance between the working cylinder and a stripping roller is from 0.35 to 0.40mm; the spacing distance between the cylinder and the stripping roller is from 0.25 to 0.30mm; the spacing distance between the cylinder and a doffer is from 0.45 to 0.50mm. The special carding machine for the bionic enzymatic biological protection spunlace materials has the advantages of guaranteeing the fiber web uniformity due to the fact that a webbing process is monitored in real time through the AI (Artificial Intelligence) monitoring high-intensity carding technology, achieving small hole diameter and a high porosity rate of a fiber web under high speed and high yield, enhancing protecting and obstructing functions, reducing respiratory resistance and enabling the fiber web to be large in specific surface area.

Description

The special highly dense carding machine of bionic enzyme biological protection water thorn material
Technical field
The present invention relates to one and can either intercept virus, bacterium for making, further virus, bacterium can be murdered again, prevent its transfer from infecting, and the real special highly dense carding machine of bionic enzyme biological protection water thorn material intercepting protective action can be played, belong to highly dense carding machine and manufacture field.
Background technology
CN202809049U, title " fiber carding machine ", comprise carding machine fuselage, it is characterized in that, also comprise: feeder, described feeder is arranged at the top of described carding machine fuselage, described feeder comprises the condenser and feed box that set gradually from top to bottom, and described condenser is provided with material inlet; Discharging mechanism, described discharging mechanism is arranged at the bottom of described carding machine fuselage, and described discharging mechanism comprises the cotton road of the discharging being communicated with described feeder end.Its weak point: it is applicable to the fiber processing 1.5-2.5dtex fineness, pin tooth is rarer darker, if by conventional carding machine combing fineness when the fine count fiber of below 0.9dtex, easy generation grasping force is not good and form more flyings, cannot produce smoothly and export, and easily the little cotton knot of formation affects the product uniformity and hole quality.
Summary of the invention
Purpose of design: avoid the weak point in background technology, design is a kind of can either intercept virus, bacterium for making, further virus, bacterium can be murdered again, prevent its transfer from infecting, and the real special highly dense carding machine of bionic enzyme biological protection water thorn material intercepting protective action can be played.
Design: in order to realize above-mentioned purpose of design.The bionic enzyme biological protection water thorn material of the application is devoted to research and development one and is had functional high-end medical water-spraying non-woven material, highly dense carding technology is monitored by AI, micropin high-pressure water-jet technology and epsilon-polylysine work in coordination with the innovation of bionic enzyme finishing technique, break-through skill bottleneck, epsilon-polylysine is attached to bionic enzyme viscose and polypropylene fibre top layer, again through dryness finalization, make it to have antibacterial, the function of deodorization, when using as the intermediate functional layer of biological protective mask together with fusion spray cloth (increasing a kind of antibacterial nonwoven material in the structure of existing biological protective mask), virus can not only be intercepted, bacterium, more can further by virus, bacterium is murdered, prevent its transfer from infecting, play real obstruct protective action.For this reason, carding machine is designed to highly dense carding machine by the application, and the object of design is like this: the adjustment of spacing primarily of the configuration of " shallow tooth depth is close " type pin cloth, comb unit due to highly dense carding technology is formed; Utilize " shallow tooth depth is close " type pin cloth, and the technological parameter between each combing element of rational allocation, under realizing high speed high yield, carding machine is to meticulous point of comb of fibre bundle, ensures the small-bore of fibre web, concrete dynamic modulus." shallow tooth depth is close " i.e. shallow tooth depth, high tooth are close.Be fine count fiber because raw materials used, fibre diameter is little, easily tangle between fiber, adopt shallow tooth pin cloth that fiber just can be made to float over needle point, make fiber obtain sufficient combing, fiber is avoided to fill bottom pin cloth, waste raw material, even forming little cotton knot affects web quality, and high tooth is close, and backlash is reduced, be conducive to point comb of fine fibre, improve the quality that fiber divides comb.If but tooth depth is excessive, can cause dial load weight, wandering fibre is many, easily forms cotton knot and card nailing neps, affects web quality; And excessive tooth secret meeting reduces production capacity, even fiber can be damaged.Thus, in actual production, the model of rational allocation pin cloth is carried out according to the difference of each carding element effect, as the pin cloth on cylinder is arranged to shallow tooth depth, give full play to its carding role, working roll, angle stripper and doffer then increase tooth depth a little, increase and hold fine amount, promote even, the mixing of fiber.Simultaneously, each combing element makes up aborning mutually, the pin cloth depending a set of advanced person alone is useless, only have configuration rationally, just can give full play to the effect of each model pin cloth, reach the object of improving the quality of products, therefore spacing between each comb unit is adjusted, what be mainly cylinder and working roll spaces for 0.25-0.30mm, working roll and angle stripper space for 0.35-0.40mm, cylinder and angle stripper space for 0.25-0.30mm, cylinder and up/down doffer's spaces for 0.45-0.50mm, thin dawn bionic enzyme viscose and flame retardant polypropylene fibers is enable to realize effective point of comb, strip, improve comb unit operating efficiency.By the adjustment that the configuration of " shallow tooth depth is close " type pin cloth, comb unit are spaced, ensure that the production of small-bore, concrete dynamic modulus fibre web, realize inspiratory resistance and be less than 343Pa, having ensured the stable of web quality, is laying a good foundation smoothly of later process.
Technical scheme: the special highly dense carding machine of a kind of bionic enzyme biological protection water thorn material, comprises carding machine, the adjustment that highly dense carding machine is spaced by the configuration of " shallow tooth depth is close " type pin cloth, comb unit is formed; Its cylinder and working roll space for 0.25-0.30mm, working roll and angle stripper space for 0.35-0.40mm, cylinder and angle stripper space for 0.25-0.30mm, cylinder and up/down doffer's spaces for 0.45-0.50mm.
The present invention is compared with background technology, one is adopt AI to monitor highly dense carding technology, net process is monitored in real time, ensure that the uniformity of fibre web, and the aperture that under achieving high speed high yield, fibre web is less and higher porosity, strengthen its protection iris action, reduce respiratory resistance, and make fibre web have larger specific area, for rear road epsilon-polylysine is worked in coordination with bionic enzyme arrangement, strengthened the foundation structure that antibacterial ability provides excellence; Two is the mouth mask intermediate layers adopting AI to monitor the bionic enzyme biological protection water thorn manufacture of materials that highly dense carding technology makes, except there is gas filtration and intercepting except the function of bacterium, also there is specific function that is antibacterial, deodorizing, and virus, bacterium can be intercepted, more can further virus, bacterium be murdered, prevent its transfer from infecting, play real obstruct protective action.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of a kind of bionic enzyme biological protection water thorn material foams sizing finish machine, wherein in figure 1, feeding, and 2, licker-in roller, 3, breast cylinder, 4, breast cylinder angle stripper, 5, breast cylinder working roll, 6, transferring roller, 7, main cylinder, 8, main cylinder angle stripper, 9, main cylinder working roll, 10, upper doffer, 11, lower doffer, 12, upper stripping, 13, lower stripping, 14, upper conveying, 15, lower conveying, 16 switch boards.
Detailed description of the invention
Embodiment 1: with reference to accompanying drawing 1.The special highly dense carding machine of a kind of bionic enzyme biological protection water thorn material, comprises carding machine, and the adjustment that highly dense carding machine is spaced by the configuration of " shallow tooth depth is close " type pin cloth, comb unit is formed; Its cylinder and working roll space for 0.25-0.30mm, working roll and angle stripper space for 0.35-0.40mm, cylinder and angle stripper space for 0.25-0.30mm, cylinder and up/down doffer's spaces for 0.45-0.50mm, enable thin dawn bionic enzyme viscose and flame retardant polypropylene fibers realize effective point of comb, strip, improve comb unit operating efficiency.Pin cloth on cylinder is arranged to shallow tooth depth, gives full play to its carding role, working roll, angle stripper and doffer then increase tooth depth a little, increase and hold fine amount, promote even, the mixing of fiber.Fibre fineness is no more than the thin dawn bionic enzyme viscose of 0.9dtex and flame retardant polypropylene fibers as fibrous raw material.The adjustment that the configuration of " shallow tooth depth is close " type pin cloth, comb unit are spaced, ensure that the production of small-bore, concrete dynamic modulus fibre web, realizes inspiratory resistance and be less than 343Pa.
It is to be understood that: although above-described embodiment to be contrasted detailed text description to mentality of designing of the present invention; but these text descriptions; just the simple text of mentality of designing of the present invention is described; instead of the restriction to mentality of designing of the present invention; any do not exceed mentality of designing of the present invention combination, increase or amendment, all fall within the scope of protection of the present invention.

Claims (4)

1. a bionic enzyme biological protection water thorn material special highly dense carding machine, comprises carding machine, it is characterized in that: the adjustment that highly dense carding machine is spaced by the configuration of " shallow tooth depth is close " type pin cloth, comb unit is formed; Its cylinder and working roll space for 0.25-0.30mm, working roll and angle stripper space for 0.35-0.40mm, cylinder and angle stripper space for 0.25-0.30mm, cylinder and doffer's spaces for 0.45-0.50mm.
2. the special highly dense carding machine of bionic enzyme biological protection water thorn material according to claim 1, it is characterized in that: the pin cloth on cylinder is arranged to shallow tooth depth, give full play to its carding role, working roll, angle stripper and doffer then increase tooth depth a little, increase and hold fine amount, promote even, the mixing of fiber.
3. the special highly dense carding machine of bionic enzyme biological protection water according to claim 2 thorn material, is characterized in that: fibre fineness is no more than the thin dawn bionic enzyme viscose of 0.9dtex and flame retardant polypropylene fibers as fibrous raw material.
4. the special highly dense carding machine of bionic enzyme biological protection water thorn material according to claim 1, it is characterized in that: the adjustment that the configuration of " shallow tooth depth is close " type pin cloth, comb unit are spaced, ensure that the production of small-bore, concrete dynamic modulus fibre web, realize inspiratory resistance and be less than 343Pa.
CN201410483315.6A 2014-09-22 2014-09-22 The special highly dense carding machine of bionic enzyme biological protection spun lacing material Active CN104264292B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106367852A (en) * 2016-11-17 2017-02-01 常熟万龙机械有限公司 Opener for carbon fiber and glass fiber
CN111441110A (en) * 2020-02-27 2020-07-24 辽东学院 Efficient carding process through selection and matching of various card clothing

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5522119A (en) * 1993-08-24 1996-06-04 Trutzschler Gmbh & Co. Kg Fiber web supporting device in a carding machine
CN202671749U (en) * 2012-05-29 2013-01-16 高忠林 Double-cylinder carding machine
CN103397409A (en) * 2013-08-23 2013-11-20 林跃东 Non-woven efficient carded web formation system
CN204125592U (en) * 2014-09-22 2015-01-28 杭州诺邦无纺股份有限公司 The special highly dense carding machine of bionic enzyme biological protection water thorn material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5522119A (en) * 1993-08-24 1996-06-04 Trutzschler Gmbh & Co. Kg Fiber web supporting device in a carding machine
CN202671749U (en) * 2012-05-29 2013-01-16 高忠林 Double-cylinder carding machine
CN103397409A (en) * 2013-08-23 2013-11-20 林跃东 Non-woven efficient carded web formation system
CN204125592U (en) * 2014-09-22 2015-01-28 杭州诺邦无纺股份有限公司 The special highly dense carding machine of bionic enzyme biological protection water thorn material

Non-Patent Citations (2)

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Title
朱玉飞,汪永生,龚伟,周建平: "非织造布梳理机的梳理特点与针布配置", 《"太平洋杯"2007年现代梳理技术交流研讨会文集》 *
费青: "纺细号纱和超细特纤维针布的研究与开发", 《棉纺织技术》 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106367852A (en) * 2016-11-17 2017-02-01 常熟万龙机械有限公司 Opener for carbon fiber and glass fiber
CN111441110A (en) * 2020-02-27 2020-07-24 辽东学院 Efficient carding process through selection and matching of various card clothing
CN111441110B (en) * 2020-02-27 2021-11-30 辽东学院 Efficient carding process through selection and matching of various card clothing

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