CN104264252A - Complete production equipment for high-intensity polyphenylene sulfide composite filament - Google Patents
Complete production equipment for high-intensity polyphenylene sulfide composite filament Download PDFInfo
- Publication number
- CN104264252A CN104264252A CN201410493951.7A CN201410493951A CN104264252A CN 104264252 A CN104264252 A CN 104264252A CN 201410493951 A CN201410493951 A CN 201410493951A CN 104264252 A CN104264252 A CN 104264252A
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- China
- Prior art keywords
- live
- rollers
- frame
- polyphenylene sulfide
- machine
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/16—Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/30—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polycondensation products not covered by indexing codes D10B2331/02 - D10B2331/14
- D10B2331/301—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polycondensation products not covered by indexing codes D10B2331/02 - D10B2331/14 polyarylene sulfides, e.g. polyphenylenesulfide
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
Abstract
The invention relates to complete production equipment for high-intensity polyphenylene sulfide composite filament. The complete production equipment for high-intensity polyphenylene sulfide composite filament is composed of a fiber forming device, a fiber guide rack, a fiber guide machine, an oil impregnation tank, a first seven-roller drafting machine, a water bath tank, a second seven-roller drafting machine, a steam heating box, a third seven-roller drafting machine, a steam pre-heating box, a crimping machine, a vibration belt conveyor, an oven, a tension bracket and a first winding machine which are arranged in sequence, and the fiber forming device comprises a fiber forming device stand, a metering pump, a spinning box, a cooler and a second winding machine. The complete production equipment for high-intensity polyphenylene sulfide composite filament is low in cost and capable of producing high-intensity polyphenylene sulfide composite filament.
Description
Technical field
The present invention relates to the technical field of special chemical fiber, particularly high-strength polyphenylene sulfide composite filament complete production unit.
Background technology
Polyphenylene sulfide can be made into long filament and staple fibre, owing to having good textile process performance and excellent chemical resistance, heat endurance, heat-resisting quantity and anti-flammability, have a wide range of applications, as steam power plant, coal-burning boiler, waste incineration, cement plant high-temperature flue filter bag in environmental protection, flue and the field such as chemical industry high temperature filtration and Aero-Space; Corrosion-resistant filter cloth in chemical industry; Dry zone, Nomex in paper industry and electrical industry; Special cable cladding; Flame-retardant textile etc. in aerospace industry.
The equipment energy consumption of existing production polyphenylene sulfide is large, processing cost is high, efficiency is low, the polyphenyl thioether filament quality lousiness produced is many, homogeneity is poor, and the polyphenylene sulfide fracture strength produced is lower, below 4.5, high temperature cannot be applied to and cross the manufacture of material sewing thread.
Summary of the invention
Technical problem to be solved by this invention provides a kind of high-strength polyphenylene sulfide composite filament complete production unit for above drawback, and cost is low, can produce the polyphenylene sulfide composite filament of high strength.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of high-strength polyphenylene sulfide composite filament complete production unit, by fiber forming device, silk guide frame, guiding machine, immersion cell, slubbing seven roller drawing machine, water bath, two road seven roller drawing machines, steam heating box, three road seven roller drawing machines, steam preheating case, crimping machine, vibration belt feeder, baking oven, tension bracket and the first winder are arranged composition successively, described fiber forming device comprises fiber forming device frame, measuring pump, manifold, cooler and the second winder, described fiber forming device frame is divided into the first frame layer, second frame layer and the 3rd frame layer, described measuring pump is fixed on the first frame layer by screw rod, described metering delivery side of pump is connected with the entrance of manifold, described manifold is fixed on the second frame layer by manifold fixed mount, described second winder is fixed on the 3rd frame layer, cooler is fixed on above the second winder, the filament mouth of described manifold and the air outlet of cooler are positioned in same level, described guiding machine comprises guiding machine frame, described guiding machine frame is provided with 6 the first live-rollers, described 6 the first live-rollers are with the formal distribution of 3*2, and the radius of each first live-roller is 76mm, and the distance laterally between adjacent two the first live-rollers is 305mm, described seven roller drawing machines comprise drawing machine frame, described drawing machine frame is provided with 7 the second live-rollers, described 7 the second live-rollers are divided into two rows, first row distributes 4, second row distributes 3, horizontal range between two laterally adjacent the second live-rollers is 400mm, and the vertical distance between two longitudinally adjacent the second live-rollers is 291.5mm.
Beneficial effect of the present invention is:
This high-strength polyphenylene sulfide composite filament complete production unit is when producing high-strength polyphenylene sulfide composite filament, first ordinary polyester sheet is increased glutinous process through high temperature, viscosity is promoted to after more than 1.2, squeeze into after being measured by measuring pump in manifold and carry out spinning, material in spinning machine forms primary filament after cooler process, primary filament is after 2 rollings and 3 stretch processings, the high-strength polyphenylene sulfide composite filament finished product of final formation, its fracture strength can reach more than 5.0, cost of the present invention is low, the polyphenylene sulfide composite filament of high strength can be produced, can make it to possess the ability of producing high strength sewing threads simultaneously, greatly reduce cost, improve the service life of finished product.
Guiding machine is provided with 6 the first live-rollers, and 6 the first live-rollers have the distribution of its uniqueness, improves the operating efficiency of guiding machine, and the spacing distribution of adjacent first live-roller can make filament in seal wire process do not pulled impaired, affects service life, improves intensity.
Seven roller drawing machines are provided with 7 the second live-rollers, the distribution mode that 7 the second live-rollers are especially unique, filament can be made to stretch evenly, ensure that stretching quality, improve the fracture strength of finished product in drafting process.
Accompanying drawing explanation
Fig. 1 is assembly drawing of the present invention.
Fig. 2 is fiber forming device 1 structure chart of the present invention.
Fig. 3 is silk guide frame 2-two road seven of the present invention roller drawing machine 7 distribution map.
Fig. 4 is steam heating box 8-crimping machine 11 distribution map of the present invention.
Fig. 5 is that the present invention vibrates belt feeder 12-the first winder 15 distribution map
Fig. 6 is guiding machine structure chart of the present invention.
Fig. 7 is the present invention seven roller drafting machine structure figure.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described.
A high-strength polyphenylene sulfide composite filament complete production unit as shown in the figure, by fiber forming device 1, silk guide frame 2, guiding machine 3, immersion cell 4, slubbing seven roller drawing machine 5, water bath 6, two road seven roller drawing machines 7, steam heating box 8, three road seven roller drawing machines 9, steam preheating case 10, crimping machine 11, vibration belt feeder 12, baking oven 13, tension bracket 14 and the first winder 15 are arranged composition successively, described fiber forming device 1 comprises fiber forming device frame 16, measuring pump 17, manifold 18, cooler 19 and the second winder 20, described fiber forming device frame 16 is divided into the first frame layer 21, second frame layer 22 and the 3rd frame layer 23, described measuring pump 17 is fixed on the first frame layer 21 by screw rod 24, the outlet of described measuring pump 17 is connected with the entrance of manifold 18, described manifold 18 is fixed on the second frame layer 22 by manifold fixed mount 25, described second winder 20 is fixed on the 3rd frame layer 23, cooler 19 is fixed on above the second winder 20, the filament mouth of described manifold 18 and the air outlet of cooler 19 are positioned in same level, described guiding machine 2 comprises guiding machine frame 26, described guiding machine frame 26 is provided with 6 the first live-rollers 27, described 6 the first live-rollers 27 are with the formal distribution of 3*2, and the radius R of each first live-roller 27 is 76mm, and the distance L1 laterally between adjacent two the first live-rollers 27 is 305mm, described seven roller drawing machines 5,7,9 comprise drawing machine frame 28, described drawing machine frame 28 is provided with 7 the second live-rollers 29, described 7 the second live-rollers 29 are divided into two rows, first row distributes 4, second row distributes 3, horizontal range L2 between two laterally adjacent the second live-rollers is 400mm, and the vertical distance H1 between two longitudinally adjacent the second live-rollers is 291.5mm.
This high-strength polyphenylene sulfide composite filament complete production unit is when producing high-strength polyphenylene sulfide composite filament, first ordinary polyester sheet is increased glutinous process through high temperature, viscosity is promoted to after more than 1.2, squeeze into after being measured by measuring pump in manifold and carry out spinning, material in spinning machine forms primary filament after cooler process, primary filament is after 2 rollings and 3 stretch processings, the high-strength polyphenylene sulfide composite filament finished product of final formation, its fracture strength can reach more than 5.0, cost of the present invention is low, the polyphenylene sulfide composite filament of high strength can be produced, can make it to possess the ability of producing high strength sewing threads simultaneously, greatly reduce cost, improve the service life of finished product.
Guiding machine is provided with 6 the first live-rollers, and 6 the first live-rollers have the distribution of its uniqueness, improves the operating efficiency of guiding machine, and the spacing distribution of adjacent first live-roller can make filament in seal wire process do not pulled impaired, affects service life, improves intensity.
Seven roller drawing machines are provided with 7 the second live-rollers, the distribution mode that 7 the second live-rollers are especially unique, filament can be made to stretch evenly, ensure that stretching quality, improve the fracture strength of finished product in drafting process.
Here description of the invention and application is illustrative, not wants by scope restriction of the present invention in the above-described embodiments, and therefore, the present invention is not by the restriction of the present embodiment, and the technical scheme that any employing equivalence replacement obtains is all in the scope of protection of the invention.
Claims (3)
1. a high-strength polyphenylene sulfide composite filament complete production unit, is characterized by, by fiber forming device, silk guide frame, guiding machine, immersion cell, slubbing seven roller drawing machine, water bath, two road seven roller drawing machines, steam heating box, three road seven roller drawing machines, steam preheating case, crimping machine, vibration belt feeder, baking oven, tension bracket and the first winder are arranged composition successively, described fiber forming device comprises fiber forming device frame, measuring pump, manifold, cooler and the second winder, described fiber forming device frame is divided into the first frame layer, second frame layer and the 3rd frame layer, described measuring pump is fixed on the first frame layer by screw rod, described metering delivery side of pump is connected with the entrance of manifold, described manifold is fixed on the second frame layer by manifold fixed mount, described second winder is fixed on the 3rd frame layer, cooler is fixed on above the second winder, the filament mouth of described manifold and the air outlet of cooler are positioned in same level.
2. a kind of high-strength polyphenylene sulfide composite filament complete production unit as claimed in claim 1, it is characterized by, described guiding machine comprises guiding machine frame, described guiding machine frame is provided with 6 the first live-rollers, described 6 the first live-rollers are with the formal distribution of 3*2, the radius of each first live-roller is 76mm, and the distance laterally between adjacent two the first live-rollers is 305mm.
3. a kind of high-strength polyphenylene sulfide composite filament complete production unit as claimed in claim 1, it is characterized by, described seven roller drawing machines comprise drawing machine frame, described drawing machine frame is provided with 7 the second live-rollers, described 7 the second live-rollers are divided into two rows, and first row distributes 4, and second row distributes 3, horizontal range between two laterally adjacent the second live-rollers is 400mm, and the vertical distance between two longitudinally adjacent the second live-rollers is 291.5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410493951.7A CN104264252A (en) | 2014-09-24 | 2014-09-24 | Complete production equipment for high-intensity polyphenylene sulfide composite filament |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410493951.7A CN104264252A (en) | 2014-09-24 | 2014-09-24 | Complete production equipment for high-intensity polyphenylene sulfide composite filament |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104264252A true CN104264252A (en) | 2015-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410493951.7A Pending CN104264252A (en) | 2014-09-24 | 2014-09-24 | Complete production equipment for high-intensity polyphenylene sulfide composite filament |
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| CN (1) | CN104264252A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109281029A (en) * | 2018-11-28 | 2019-01-29 | 吉林市吉研高科技纤维有限责任公司 | A kind of seven roller drafting machines |
| CN113227470A (en) * | 2018-12-28 | 2021-08-06 | 连津格股份公司 | Spinneret, method of heating spinneret, and lyocell fiber method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1603477A (en) * | 2004-11-29 | 2005-04-06 | 四川省纺织工业研究所 | Melt spinning, set-stretching method for linear high molecular weight polyphenylene sulfide fiber |
| CN1818158A (en) * | 2005-06-27 | 2006-08-16 | 江苏泽天化纤有限公司 | High strength and low extending thick Denier polypropylene yarns and production thereof |
| CN101135069A (en) * | 2007-09-29 | 2008-03-05 | 盐城市宏达纺织器材有限公司 | High-modulus high-strength polyvinyl fibre abstraction drafting production line |
| CN101187074A (en) * | 2007-11-28 | 2008-05-28 | 深圳市中晟纤维工程技术有限公司 | Polyphenylene sulfide composite short fibre one-step method complete equipment and production method |
| CN101260573A (en) * | 2007-12-28 | 2008-09-10 | 东华大学 | Composite fiber and preparation method thereof |
| CN102534833A (en) * | 2012-03-06 | 2012-07-04 | 芜湖恒一塑料设备制造有限公司 | Drawing mechanism of plastic flat filament drawing machine set |
-
2014
- 2014-09-24 CN CN201410493951.7A patent/CN104264252A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1603477A (en) * | 2004-11-29 | 2005-04-06 | 四川省纺织工业研究所 | Melt spinning, set-stretching method for linear high molecular weight polyphenylene sulfide fiber |
| CN1818158A (en) * | 2005-06-27 | 2006-08-16 | 江苏泽天化纤有限公司 | High strength and low extending thick Denier polypropylene yarns and production thereof |
| CN101135069A (en) * | 2007-09-29 | 2008-03-05 | 盐城市宏达纺织器材有限公司 | High-modulus high-strength polyvinyl fibre abstraction drafting production line |
| CN101187074A (en) * | 2007-11-28 | 2008-05-28 | 深圳市中晟纤维工程技术有限公司 | Polyphenylene sulfide composite short fibre one-step method complete equipment and production method |
| CN101260573A (en) * | 2007-12-28 | 2008-09-10 | 东华大学 | Composite fiber and preparation method thereof |
| CN102534833A (en) * | 2012-03-06 | 2012-07-04 | 芜湖恒一塑料设备制造有限公司 | Drawing mechanism of plastic flat filament drawing machine set |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109281029A (en) * | 2018-11-28 | 2019-01-29 | 吉林市吉研高科技纤维有限责任公司 | A kind of seven roller drafting machines |
| CN113227470A (en) * | 2018-12-28 | 2021-08-06 | 连津格股份公司 | Spinneret, method of heating spinneret, and lyocell fiber method |
| CN113227470B (en) * | 2018-12-28 | 2022-12-13 | 连津格股份公司 | Spinneret, method for heating spinneret and method for lyocell fiber |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150107 |
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| RJ01 | Rejection of invention patent application after publication |