CN104263497A - Cutting fluid for turning rough machining - Google Patents

Cutting fluid for turning rough machining Download PDF

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Publication number
CN104263497A
CN104263497A CN201410490721.5A CN201410490721A CN104263497A CN 104263497 A CN104263497 A CN 104263497A CN 201410490721 A CN201410490721 A CN 201410490721A CN 104263497 A CN104263497 A CN 104263497A
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CN
China
Prior art keywords
cutting fluid
parts
turning
mass fraction
rough machining
Prior art date
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Pending
Application number
CN201410490721.5A
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Chinese (zh)
Inventor
陈凌
王琰
任琪
程晓
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KPS Wuxi Machinery Technology Co Ltd
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KPS Wuxi Machinery Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201410490721.5A priority Critical patent/CN104263497A/en
Publication of CN104263497A publication Critical patent/CN104263497A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a cutting fluid for turning rough machining and relates to the field of mechanical chemical industry. The cutting fluid comprises the following components in parts by weight: 3-7 parts of oleic acid epoxy ester, 5-10 parts of polyacrylate, 1.5-3.5 parts of synthetic magnesium sulfonate, 1-2 parts of magnesium naphthenate, 0.5-1.5 parts of low-alkali value petroleum calcium sulfonate, 1.9-3.8 parts of sodium carbonate and 100-150 parts of water. The cutting fluid for turning rough machining provided by the invention is a cutting fluid composition taking cooling performance and washing performance as main performances according to the characteristics of a turning rough machining technology; furthermore, the cutting fluid integrates certain lubricating oil and friction reduction performances, and is particularly applicable to the fields of turning rough machining and semi-finish machining.

Description

A kind of turning roughing cutting fluid
Technical field
The invention belongs to mechanical chemical industry field, the cutting fluid composite particularly used in a kind of lathe turning roughing.
Background technology
Cutting fluid is used in metal cutting, the mill course of processing, is used for the industrial type fluid of Cooling and Lubricator cutter and workpiece, belongs to the subsidiary material of field of machining.Along with the development of processing technology in mechanical field, cutting fluid technology also constantly gets a promotion.
Cutting fluid generally can be divided into oil base cutting fluid and water-base cutting fluid.Wherein, the lubricity of oil base cutting lubricant base cutting fluid is better, and cooling performance is poor.Water-base cutting fluid lubricity compared with oil base cutting fluid is relatively poor, and cooling performance is better.On the other hand, in skilled worker's process, there will be mist of oil splash phenomena with oil base cutting fluid, be easy to pollute lathe around, even more serious may therefore initiation fire, therefore cutting fluid is developed so far, and water-base cutting fluid is current most popular cutting fluid.
In turning coarse working techniques field, be different from turning retrofit, in this course of processing, can produce a large amount of heats, therefore cutting fluid is in this course of processing, its effect should based on cooling heat dissipation, without the need to possessing lubricity excellent especially and antifriction performance.
Application number is " a kind of cutting fluid " patent documentation of 201210332696.9, disclose a kind of technical scheme of cutting fluid, described cutting fluid is made up of according to parts by weight following component: diethanolamine 8-15 part, monoethanolamine 7-18 part, succinic acid 3-8 part, borate 2-4 part, glycerine 3-8 part, permeate agent 8-20 part, emulsifying agent 4-12 part, rust-preventive agent 3-8 part, surplus is water.Technical scheme is known thus; the performance of this cutting fluid be lubricate, anticorrosion and rustless property is master, uses this cutting fluid, because producing a large amount of heats in turning roughing process; and cause heat radiation not enough, be unfavorable for the protection to cutter or relevant lathe equipments.
Application number is " a kind of cutting fluid " patent documentation of 201210327527.6, disclose a kind of technical scheme of cutting fluid, described cutting fluid is made up of according to parts by weight following component: triethanol ammonium 22-28 part, phenylformic acid 6-10 part, polyoxyethylene glycol 4-6 part, castor-oil plant acid amides 3-7 part, amine hydroxybenzene 5-8 part, Sulfothiorine 9-12 part, dibasic acid anhydride 3-8 part, boric acid 4-8 part, tetrasodium ethylenediamine tetraacetate 7-11 part, surplus is water.The performance of this technical scheme is still lubricate to have master, but difference is positioned at this cutting fluid has certain high temperature resistance, good lubricity can be kept at relatively high temperatures, but the mobility of this cutting fluid and heat dispersion are still not good, the turning roughing field higher to cooling heat dissipation requirement can not be used for.
In summary, in turning roughing field, mobility and the cooling heat dissipation performance of emphasis because being cutting fluid of concern, make cutting fluid meet certain lubrication and rustless property while ensureing the heat dispersion that cutting fluid is excellent and cleaning performance, turning roughing field, the developing direction of cutting fluid.
Summary of the invention
The technical problem that the present invention solves: for above-mentioned deficiency, overcome the defect of prior art, the object of this invention is to provide and a kind ofly have excellent cooling performance and cleaning performance, have the turning roughing cutting fluid of certain lubrication and antifriction performance simultaneously concurrently.
Technical scheme of the present invention: a kind of turning roughing cutting fluid, comprises each component of following mass fraction: oleic acid epoxy ester 3-7 part, polyacrylic ester 5-10 part, synthesis sulfonic acid magnesium 1.5-3.5 part, magnesium naphthenate 1-2 part, low alkali value calcium mahogany sulfonate 0.5-1.5 part, sodium carbonate 1.9-3.8 part and water 100-150 part.
As preferably, the mass fraction of oleic acid epoxy ester is 4-6 part.
More preferably, the mass fraction of oleic acid epoxy ester is 5 parts.
As preferably, the mass fraction of polyacrylic ester is 6-8 part.
More preferably, the mass fraction of polyacrylic ester is 7 parts.
As preferably, the mass fraction of synthesis sulfonic acid magnesium is 2-3 part.
More preferably, the mass fraction synthesizing sulfonic acid magnesium is 3 parts.
As preferably, mass fraction 0.8-1.2 part of low alkali value calcium mahogany sulfonate.
More preferably, the mass fraction 1.1 parts of low alkali value calcium mahogany sulfonate.
As preferably, the mass fraction of sodium carbonate is 2.5-3.5 part.
More preferably, the mass fraction of sodium carbonate is 3 parts.
Beneficial effect: turning roughing cutting fluid provided by the invention, it is the cutting fluid being applied to turning roughing field, for better improving the cooling performance of cutting fluid, on the one hand, being adopt water-base cutting fluid, by being added to the water by various additive, not only ensure that corresponding performance, and provide the flowing property of cutting fluid, contribute to scattering and disappearing of heat; On the other hand, by adding different additives, specific heat of water is added, make better heat-radiation effect, and the synergy between low alkali value calcium mahogany sulfonate and synthesis sulfonic acid magnesium, cutting fluid can be made to have certain cleaning performance, effectively can remove the chip in the course of processing.
Turning roughing cutting fluid provided by the invention, it is the feature according to turning coarse working techniques, with the cutting fluid composite that cooling performance and cleaning performance are salient features, and have certain lubricating oil and antifriction performance concurrently, be particularly suitable for using in turning roughing and semi-finishing field.
Embodiment
In order to understand the present invention further, below in conjunction with embodiment, the preferred embodiment of the invention is described, but should be appreciated that these describe just for further illustrating the features and advantages of the present invention, instead of limiting to the claimed invention.
Embodiment 1:
A kind of turning roughing cutting fluid, comprises each component of following mass fraction:
Epoxy ester 7 parts, polyacrylic ester 10 parts;
Synthesis sulfonic acid magnesium 3.5 parts, low alkali value calcium mahogany sulfonate 1.5 parts;
Magnesium naphthenate 2 parts;
3.8 parts, sodium carbonate;
150 parts, water.
Embodiment 2:
A kind of turning roughing cutting fluid, comprises each component of following mass fraction:
Oleic acid epoxy ester 3 parts, polyacrylic ester 5 parts;
Synthesis sulfonic acid magnesium 1.5 parts, low alkali value calcium mahogany sulfonate 0.5 part;
Magnesium naphthenate 1 part;
1.9 parts, sodium carbonate;
100 parts, water.
Embodiment 3:
A kind of turning roughing cutting fluid, comprises each component of following mass fraction:
Oleic acid epoxy ester 4 parts, polyacrylic ester 6 parts;
Synthesis sulfonic acid magnesium 2 parts, low alkali value calcium mahogany sulfonate 0.8 part;
Magnesium naphthenate 1.2 parts;
2.5 parts, sodium carbonate;
120 parts, water.
Embodiment 4:
A kind of turning roughing cutting fluid, comprises each component of following mass fraction:
Oleic acid epoxy ester 6 parts, polyacrylic ester 8 parts;
Synthesis sulfonic acid magnesium 3 parts, low alkali value calcium mahogany sulfonate 1.2 parts;
Magnesium naphthenate 1.8 parts;
3.5 parts, sodium carbonate;
143 parts, water.
Embodiment 5:
A kind of turning roughing cutting fluid, comprises each component of following mass fraction:
Oleic acid epoxy ester 5 parts, polyacrylic ester 7 parts;
Synthesis sulfonic acid magnesium 3 parts, low alkali value calcium mahogany sulfonate 1.1 parts;
Magnesium naphthenate 1.5 parts;
3 parts, sodium carbonate;
133 parts, water.
The cutting fluid above-mentioned embodiment provided is as experimental group; Preparing cutting fluid according to the technical scheme that application number " a kind of cutting fluid " patent documentation that is 201210332696.9 provides, is control group; Experimental group and control group are carried out cutting fluid performance test respectively.
(1) fundamental property
Outward appearance: embodiment 1-5 and control group are liquid state, without layering, without precipitation, in evenly aqueous;
Transparent: embodiment 1-5 is transparent liquid; Control group is translucent liquid;
Kinematic viscosity (40 DEG C of-m 2/ s): embodiment 1 is 0.721; Embodiment 2 is 0.719; Embodiment 3 is 0.717; Embodiment 4 is 0.719; Embodiment 5 is 0.720; Control group is 0.643.
Result shows: the mobility of embodiment 1-5 is all higher than control group, and embodiment 5 has best mobility.
(2) heat conductivility
Embodiment 1-5 and control group are carried out to the test of heat conductivility, result shows:
The heat conductivility of embodiment 5 is best, and be secondly embodiment 4, embodiment 3 is better than embodiment 1, and embodiment 1 is better than embodiment 2; Control group heat conductivility is the poorest.
(3) rustless property
Antirust grade: embodiment 1-5 is good; Control group is good.
In summary; a kind of turning roughing cutting fluid provided by the invention; by the synergy of each composition; while not affecting cutting fluid rustless property; improve mobility and the heat conductivility of cutting fluid; therefore there is good cooling performance, the work-ing life of each workpiece in Tutrning Process can be protected better, be applicable to turning roughing or semi-finishing field.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (6)

1. a turning roughing cutting fluid, it is characterized in that, comprise each component of following mass fraction: oleic acid epoxy ester 3-7 part, polyacrylic ester 5-10 part, synthesis sulfonic acid magnesium 1.5-3.5 part, magnesium naphthenate 1-2 part, low alkali value calcium mahogany sulfonate 0.5-1.5 part, sodium carbonate 1.9-3.8 part and water 100-150 part.
2. turning roughing cutting fluid according to claim 1, is characterized in that: the mass fraction of oleic acid epoxy ester is 4-6 part.
3. turning roughing cutting fluid according to claim 1, is characterized in that: the mass fraction of polyacrylic ester is 6-8 part.
4. turning roughing cutting fluid according to claim 1, is characterized in that: the mass fraction of synthesis sulfonic acid magnesium is 2-3 part.
5. turning roughing cutting fluid according to claim 1, is characterized in that: mass fraction 0.8-1.2 part of low alkali value calcium mahogany sulfonate.
6. turning roughing cutting fluid according to claim 1, is characterized in that: the mass fraction of sodium carbonate is 2.5-3.5 part.
CN201410490721.5A 2014-09-24 2014-09-24 Cutting fluid for turning rough machining Pending CN104263497A (en)

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CN201410490721.5A CN104263497A (en) 2014-09-24 2014-09-24 Cutting fluid for turning rough machining

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Application Number Priority Date Filing Date Title
CN201410490721.5A CN104263497A (en) 2014-09-24 2014-09-24 Cutting fluid for turning rough machining

Publications (1)

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CN104263497A true CN104263497A (en) 2015-01-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107739652A (en) * 2017-09-18 2018-02-27 珠海格力电器股份有限公司 The elbow preparation method of aqueous lubricating composition, water-based lubricant and Tube Sheet of Heat Exchanger

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102719306A (en) * 2011-03-30 2012-10-10 上海福岛化工科技发展有限公司 Green microemulsion metal cutting fluid and its preparation method
CN102899152A (en) * 2012-10-19 2013-01-30 宋小林 Multi-effect semi-synthetic cutting solution
CN102925269A (en) * 2012-11-09 2013-02-13 上海应用技术学院 Aluminum alloy semisynthesis cutting liquid and preparation method thereof
CN103031195A (en) * 2011-10-10 2013-04-10 洛科斯润滑油(上海)有限公司 Microemulsion cutting fluid

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102719306A (en) * 2011-03-30 2012-10-10 上海福岛化工科技发展有限公司 Green microemulsion metal cutting fluid and its preparation method
CN103031195A (en) * 2011-10-10 2013-04-10 洛科斯润滑油(上海)有限公司 Microemulsion cutting fluid
CN102899152A (en) * 2012-10-19 2013-01-30 宋小林 Multi-effect semi-synthetic cutting solution
CN102925269A (en) * 2012-11-09 2013-02-13 上海应用技术学院 Aluminum alloy semisynthesis cutting liquid and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107739652A (en) * 2017-09-18 2018-02-27 珠海格力电器股份有限公司 The elbow preparation method of aqueous lubricating composition, water-based lubricant and Tube Sheet of Heat Exchanger
CN107739652B (en) * 2017-09-18 2019-08-27 珠海格力电器股份有限公司 The elbow preparation method of aqueous lubricating composition, water-based lubricant and Tube Sheet of Heat Exchanger

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