CN104261671A - Fiberglass-reinforced plastic septic tank cylinder/bracing ring integrated winding technique - Google Patents
Fiberglass-reinforced plastic septic tank cylinder/bracing ring integrated winding technique Download PDFInfo
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- CN104261671A CN104261671A CN201410439825.3A CN201410439825A CN104261671A CN 104261671 A CN104261671 A CN 104261671A CN 201410439825 A CN201410439825 A CN 201410439825A CN 104261671 A CN104261671 A CN 104261671A
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- reinforced plastic
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- fibre bundle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The invention provides a fiberglass-reinforced plastic septic tank cylinder/bracing ring integrated winding technique. A gum dipping trolley and a creel are utilized to wind a fiberglass-reinforced plastic fiber bundle onto a mold outer wall to form a fiberglass-reinforced plastic cylinder. The cylinder is wound after winding the bracing ring, so that the cylinder and bracing ring are connected into an integral body. The technique has the advantages of high winding strength, firm bracing ring/cylinder combination and higher product quality, saves the labor cost and raw materials, and enhances the production efficiency.
Description
Technical field
The present invention relates to a kind of manufacture method of glass toughening manure pit, refer to a kind of glass toughening manure pit cylindrical shell and supporting cup one winding shaping process especially.
Background technology
Glass toughening manure pit is the collecting dung processing vessel for places such as residential quarter, school, markets, is also a kind of Novel environment-protecting device.Because septic tank need be embedded in below earth's surface, so need that there is certain anti-pressure ability, for addressing this problem, the supporting cup of some amount need be added in septic tank cylindrical shell.Septic tank supporting cup generally adopts steel or glass steel material on the market at present, after cylindrical shell and supporting cup split are finished, supporting cup by manual lay-up on cylindrical shell, cylindrical shell makes and is divided into manual pasting and Mechanical entanglement (utilizing the cylinder mould of surfacing) two kinds, and the shortcoming of these two kinds of techniques is:
1, make supporting cup with steel, processing simply but not corrosion-resistant; Use glass reinforced plastic manual pasting, troublesome poeration;
2, a large amount of manual operation is needed, inefficiency, and unstable product quality;
3, waste of raw materials is large, and solid waste is many.
Summary of the invention
The present invention proposes a kind of glass toughening manure pit cylindrical shell and supporting cup one winding shaping process, by on particular manufacturing craft to the cylindrical shell of septic tank and supporting cup one Wrapping formed, no longer need to make supporting cup separately, solve the above-mentioned problems in the prior art.
Technical scheme of the present invention is achieved in that
A kind of glass toughening manure pit cylindrical shell and supporting cup one winding shaping process, comprise the following steps:
A, the mould of fw frp fibrous bundle to be fixed on the ground by head rotating drive unit and seat in the plane fixed supporting seat, slide rail is arranged side by side with mould, slide rail is arranged impregnation dolly, impregnation dolly opposite side arranges the creel of placing glass steel fiber bundle;
B, outer mold wall are provided with multi-turn groove, first by being manually wound around in a groove through impregnation dolly by the reinforced plastic glass fibre bundle on creel, make reinforced plastic glass fibre bundle be fixed on mould;
C, open head rotating drive unit mould is rotated, reinforced plastic glass fibre bundle is wrapped in the groove of mould with the rotation of mould;
D, after being wrapped over reinforced plastic glass fibre bundle in groove, the impregnation dolly be arranged on slide rail starts mobile to make reinforced plastic glass fibre bundle move in next groove, and now impregnation dolly stops mobile, and reinforced plastic glass fibre bundle starts to be wound around this groove;
E, reinforced plastic glass fibre wrapping just complete the winding of a supporting cup after a complete groove, after being wrapped over a groove, and repeating step d;
F, after all groove parts of outer mold wall are wrapped over reinforced plastic glass fibre bundle, impregnation dolly starts to move around along slide rail, makes reinforced plastic glass fibre bundle be wrapped on outer mold wall with special angle;
G, impregnation dolly move multiple winding completed afterwards back and forth outer mold wall, and now reinforced plastic glass fibre bundle forms the fiber reinforced plastic barrel of a both ends open at outer mold wall;
The connection of h, disconnection reinforced plastic glass fibre bundle and mould, taken out from the fiber reinforced plastic barrel of both ends open by mould, so far the one of fiber reinforced plastic barrel and supporting cup has been wound around.
As a further improvement on the present invention, be provided with Resin adhesive in described impregnation dolly, reinforced plastic glass fibre bundle is wound on groove and mould after immersing described Resin adhesive again.
As a further improvement on the present invention, described mould is made up of four removable branches, described four removable branch composition hollow cylinder moulds.
As a further improvement on the present invention, described outer mold wall is axially provided with a circle groove every 1 ~ 1.5 meter along it.
As a further improvement on the present invention, the cross-sectional shape of described groove is trapezoidal or trilateral, is also provided with enhancing steel band in groove.
As a further improvement on the present invention, described reinforced plastic glass fibre Shu Yiyu mould is that the angle wound of 0 ~ 90 ° is on outer mold wall.
As a further improvement on the present invention, described mould adopts glass reinforced plastic or metallic substance to make.
The present invention has the following advantages relative to the making method of traditional glass toughening manure pit:
1, supporting cup adopts glass steel material, good corrosion resistance, and it is high to be wound around making intensity;
2, cylindrical shell and supporting cup one are wound around efficiency and improve, cost of labor reduction;
3, one winding supporting cup is combined with cylindrical shell firmly, and quality product improves, and is convenient to quality management and control;
4, waste of raw materials reduces, and solid waste reduces.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the principle schematic of winding process of the present invention;
Fig. 2 is the structural representation of mould of the present invention;
Fig. 3 is the partial enlarged drawing of mold groove of the present invention;
Fig. 4 is the sectional view of mould detachable part of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.
As shown in Figure 1, a kind of glass toughening manure pit cylindrical shell and supporting cup one winding shaping process, comprise the following steps:
A, the mould 1 of fw frp fibrous bundle 7 to be fixed on the ground by head rotating drive unit 2 and seat in the plane fixed supporting seat 3, slide rail 4 is arranged side by side with mould 1, slide rail 4 is arranged impregnation dolly 5, impregnation dolly 5 opposite side arranges the creel 6 of placing glass steel fiber bundle 7;
B, mould 1 outer wall being axially provided with a circle groove 8 every 1 ~ 1.5 meter along it, first by being manually wrapped in groove 8 through impregnation dolly 5 by the reinforced plastic glass fibre bundle 7 on creel 6, making reinforced plastic glass fibre bundle 7 be fixed on mould 1;
C, open head rotating drive unit 2 mould 1 is rotated, reinforced plastic glass fibre bundle 7 is wrapped in the groove 8 of mould 1 with the rotation of mould 1;
D, after being wrapped over reinforced plastic glass fibre bundle 7 in groove 8, the impregnation dolly 5 be arranged on slide rail 4 starts mobile to make reinforced plastic glass fibre bundle 7 move in next groove, and now impregnation dolly 5 stops mobile, and reinforced plastic glass fibre bundle 7 starts to be wound around this groove;
E, reinforced plastic glass fibre bundle 7 just complete the winding of a supporting cup after being wound around a groove, after being wrapped over a groove, and repeating step d;
F, after all groove parts of mould 1 outer wall are wrapped over reinforced plastic glass fibre bundle 7, impregnation dolly 5 starts to move around along slide rail 4, make reinforced plastic glass fibre bundle 7 with mould 1 in the angle wound of 0 ~ 90 ° on mould 1 outer wall;
G, impregnation dolly 5 move multiple winding completed afterwards back and forth mould 1 outer wall, and now reinforced plastic glass fibre bundle 7 forms the fiber reinforced plastic barrel of a both ends open at mould 1 outer wall;
The connection of h, disconnection reinforced plastic glass fibre bundle 7 and mould 1, taken out from the fiber reinforced plastic barrel of both ends open by mould 1, so far the one of fiber reinforced plastic barrel and supporting cup has been wound around.
Wherein, mould 1 adopts glass reinforced plastic or metallic substance to make, and head rotating drive unit 2 adopts motor to drive, and is provided with Resin adhesive in impregnation dolly 5, and reinforced plastic glass fibre bundle 7 is wound into after immersing described Resin adhesive on groove 8 and mould 1 again.
As shown in Figures 2 and 3, the cross-sectional shape of mould 1 outer wall upper groove 8 is trapezoidal, is also provided with and strengthens steel band 9, to strengthen the stability of supporting cup in groove 8.During winding, reinforced plastic glass fibre bundle 7 on being first wound around in advance in groove 8, is then arranged in groove 8 by enhancing steel band 9, finally continues fw frp fibrous bundle 7 again and be wrapped in groove 8 by enhancing steel band 9.Certainly, other geometrical shapies also can be made, as trilateral etc. in the cross section of groove 8.
As shown in Figure 4, mould 1 is made up of four removable branches 11,12,13,14, described four removable branches 11,12,13,14 form hollow cylinder mould along cut-off rule L1, L2, L3, the L4 shown in figure respectively, wherein, length along mould 1 outer wall cut-point line AB is less than the length along inwall cut-point line ab, so that delivery.
The present invention has the following advantages relative to the making method of traditional glass toughening manure pit:
1, supporting cup adopts glass steel material, good corrosion resistance, and it is high to be wound around making intensity;
2, cylindrical shell and supporting cup one are wound around efficiency and improve, cost of labor reduction;
3, one winding supporting cup is combined with cylindrical shell firmly, and quality product improves, and is convenient to quality management and control;
4, waste of raw materials reduces, and solid waste reduces.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. glass toughening manure pit cylindrical shell and a supporting cup one winding shaping process, is characterized in that, comprise the following steps:
A, the mould of fw frp fibrous bundle to be fixed on the ground by head rotating drive unit and seat in the plane fixed supporting seat, slide rail is arranged side by side with mould, slide rail is arranged impregnation dolly, impregnation dolly opposite side arranges the creel of placing glass steel fiber bundle;
B, outer mold wall are provided with multi-turn groove, first by being manually wound around in a groove through impregnation dolly by the reinforced plastic glass fibre bundle on creel, make reinforced plastic glass fibre bundle be fixed on mould;
C, open head rotating drive unit mould is rotated, reinforced plastic glass fibre bundle is wrapped in the groove of mould with the rotation of mould;
D, after being wrapped over reinforced plastic glass fibre bundle in groove, the impregnation dolly be arranged on slide rail starts mobile to make reinforced plastic glass fibre bundle move in next groove, and now impregnation dolly stops mobile, and reinforced plastic glass fibre bundle starts to be wound around this groove;
E, reinforced plastic glass fibre wrapping just complete the winding of a supporting cup after a complete groove, after being wrapped over a groove, and repeating step d;
F, after all groove parts of outer mold wall are wrapped over reinforced plastic glass fibre bundle, impregnation dolly starts to move around along slide rail, makes reinforced plastic glass fibre bundle be wrapped on outer mold wall with special angle;
G, impregnation dolly move multiple winding completed afterwards back and forth outer mold wall, and now reinforced plastic glass fibre bundle forms the fiber reinforced plastic barrel of a both ends open at outer mold wall;
The connection of h, disconnection reinforced plastic glass fibre bundle and mould, taken out from the fiber reinforced plastic barrel of both ends open by mould, so far the one of fiber reinforced plastic barrel and supporting cup has been wound around.
2. glass toughening manure pit cylindrical shell according to claim 1 and supporting cup one winding shaping process, it is characterized in that, be provided with Resin adhesive in described impregnation dolly, reinforced plastic glass fibre bundle is wound on groove and mould after immersing described Resin adhesive again.
3. glass toughening manure pit cylindrical shell according to claim 1 and 2 and supporting cup one winding shaping process, it is characterized in that, described mould is made up of four removable branches, described four removable branch composition hollow cylinder moulds.
4. glass toughening manure pit cylindrical shell according to claim 3 and supporting cup one winding shaping process, it is characterized in that, described outer mold wall is axially provided with a circle groove every 1 ~ 1.5 meter along it.
5. glass toughening manure pit cylindrical shell according to claim 4 and supporting cup one winding shaping process, it is characterized in that, the cross-sectional shape of described groove is trapezoidal or trilateral, is also provided with enhancing steel band in groove.
6. glass toughening manure pit cylindrical shell according to claim 5 and supporting cup one winding shaping process, it is characterized in that, described reinforced plastic glass fibre Shu Yiyu mould is that the angle wound of 0 ~ 90 ° is on outer mold wall.
7. glass toughening manure pit cylindrical shell according to claim 6 and supporting cup one winding shaping process, it is characterized in that, described mould adopts glass reinforced plastic or metallic substance to make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410439825.3A CN104261671A (en) | 2014-09-01 | 2014-09-01 | Fiberglass-reinforced plastic septic tank cylinder/bracing ring integrated winding technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410439825.3A CN104261671A (en) | 2014-09-01 | 2014-09-01 | Fiberglass-reinforced plastic septic tank cylinder/bracing ring integrated winding technique |
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| CN104261671A true CN104261671A (en) | 2015-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410439825.3A Pending CN104261671A (en) | 2014-09-01 | 2014-09-01 | Fiberglass-reinforced plastic septic tank cylinder/bracing ring integrated winding technique |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104787998A (en) * | 2015-03-24 | 2015-07-22 | 泉州博超实业有限公司 | Production process of glass fiber reinforced plastic septic tank and production equipment for glass fiber reinforced plastic septic tank |
| CN105034202A (en) * | 2015-07-21 | 2015-11-11 | 浙江飞龙管业有限公司 | Manufacturing mold and method for fiberglass septic tank |
| CN105690789A (en) * | 2016-02-02 | 2016-06-22 | 湖南易净环保科技有限公司 | Once winding molding method of fiberglass tank body |
| CN109534635A (en) * | 2018-11-30 | 2019-03-29 | 贵州西南管业股份有限公司 | A kind of glass toughening manure pit and preparation method |
| CN111660584A (en) * | 2020-06-13 | 2020-09-15 | 黄伟 | Environment-friendly glass tempering manure pit shaping processing equipment |
| CN113804528A (en) * | 2021-10-15 | 2021-12-17 | 巨石集团有限公司 | Sample preparation device and performance test method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658643A (en) * | 2012-06-01 | 2012-09-12 | 冀州中意复合材料科技有限公司 | Manufacture device of large-diameter glass fiber reinforced plastic flue |
| CN103057110A (en) * | 2012-12-28 | 2013-04-24 | 深圳市绿洲彩虹机电科技有限公司 | Large-sized glass fiber reinforced plastic shaping mold, as well as manufacturing equipment and manufacturing method thereof |
| CN203625214U (en) * | 2013-12-24 | 2014-06-04 | 牟秀峰 | Septic tank |
-
2014
- 2014-09-01 CN CN201410439825.3A patent/CN104261671A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102658643A (en) * | 2012-06-01 | 2012-09-12 | 冀州中意复合材料科技有限公司 | Manufacture device of large-diameter glass fiber reinforced plastic flue |
| CN103057110A (en) * | 2012-12-28 | 2013-04-24 | 深圳市绿洲彩虹机电科技有限公司 | Large-sized glass fiber reinforced plastic shaping mold, as well as manufacturing equipment and manufacturing method thereof |
| CN203625214U (en) * | 2013-12-24 | 2014-06-04 | 牟秀峰 | Septic tank |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104787998A (en) * | 2015-03-24 | 2015-07-22 | 泉州博超实业有限公司 | Production process of glass fiber reinforced plastic septic tank and production equipment for glass fiber reinforced plastic septic tank |
| CN104787998B (en) * | 2015-03-24 | 2016-08-17 | 泉州博超实业有限公司 | A kind of production technology of glass toughening manure pit |
| CN105034202A (en) * | 2015-07-21 | 2015-11-11 | 浙江飞龙管业有限公司 | Manufacturing mold and method for fiberglass septic tank |
| CN105034202B (en) * | 2015-07-21 | 2017-06-06 | 浙江飞龙管业有限公司 | A kind of making mould of glass toughening manure pit and preparation method thereof |
| CN105690789A (en) * | 2016-02-02 | 2016-06-22 | 湖南易净环保科技有限公司 | Once winding molding method of fiberglass tank body |
| CN105690789B (en) * | 2016-02-02 | 2018-08-28 | 湖南易净环保科技有限公司 | The disposable winding, molding method of glass fiber reinforced plastic tank cylinder |
| CN109534635A (en) * | 2018-11-30 | 2019-03-29 | 贵州西南管业股份有限公司 | A kind of glass toughening manure pit and preparation method |
| CN111660584A (en) * | 2020-06-13 | 2020-09-15 | 黄伟 | Environment-friendly glass tempering manure pit shaping processing equipment |
| CN113804528A (en) * | 2021-10-15 | 2021-12-17 | 巨石集团有限公司 | Sample preparation device and performance test method |
| CN113804528B (en) * | 2021-10-15 | 2024-02-20 | 巨石集团有限公司 | Sample preparation device and performance test method |
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Application publication date: 20150107 |