The belt conveyor of self-unloading oceangoing ship outrigger telescopic turning combined type and using method
Technical field
The present invention relates to the technical field of self-unloading oceangoing ship feedway.
Background technology
On self-unloading boats and ships, easily cause the present situation of potential safety hazard in order to change current fixed type outrigger under steam, in present industry wide, many enterprises are making great efforts to carry out correlative study, develop the outrigger that can regain.But in numerous Related products up to the present, there are problems in self-unloading oceangoing ship Belt Conveying outrigger: 1) safety factor is not high.Many outriggers fracture collapse accident continuously; 2) run not steady, belt is settled not in place; 3) program is various, complicated operation, and contraction time is long; 4) because of the limitation of structure design, cause structure bulky, cost is high.Therefore, be necessary to improve self-unloading oceangoing ship Belt Conveying outrigger.
Summary of the invention
Technical matters to be solved by this invention is, provides a kind of belt conveyor and using method of the self-unloading oceangoing ship outrigger telescopic turning combined type operated steadily.
Technical scheme of the present invention is: a kind of belt conveyor of self-unloading oceangoing ship outrigger telescopic turning combined type, comprise hull, one end be hinged on the 3rd outrigger on hull, be socketed in can be free to slide in the 3rd outrigger the second outrigger, be socketed in first outrigger that can be free to slide in the second outrigger, main portal frame, the upset portal frame being hinged on the 3rd outrigger one end, the 3rd outrigger draw cable, be arranged on the 3rd outrigger of the other end of the 3rd outrigger draws cable pulley, winch, turning lifting oil cylinder and retractable driving device; Described retractable driving device comprises driven roller and flexible cable; Described winch, turning lifting oil cylinder, main portal frame are arranged on hull; Described 3rd outrigger draws the 3rd outrigger that one end of cable connects winch, the other end walks around the other end of the 3rd outrigger to draw cable pulley, then is connected on main portal frame; Described turning lifting oil cylinder connects upset portal frame; Described second outrigger is connected driven roller with the first outrigger by flexible cable.
Can also be that described first outrigger is provided with the first outrigger tail roller, described second outrigger be provided with the second outer frame sliding track matched with the first outrigger tail roller; Described second outrigger is also provided with the second outrigger tail roller; Described 3rd outrigger is provided with the 3rd outer frame sliding track matched with the second outrigger tail roller; The fore of described hull is provided with base, and the 3rd outrigger is connected with base S. A. and hull by the 3rd outrigger.
The belt conveyor of described self-unloading oceangoing ship outrigger telescopic turning combined type also comprises the base be positioned on hull, main portal frame is connected on base, the top of main portal frame is provided with main portal frame top angle pulley, the top of main portal frame is connected to the position of main portal frame back stay adapter shaft by main portal frame back stay, main portal frame back stay is two sections and can folds, and described main portal frame can level be placed upside down on the deck of hull.
Described retractable driving device comprises motor, the driven roller connecting motor, drive pulley assembly, flexible cable; Described motor and driven roller are installed in the 3rd outrigger; Drive pulley assembly is arranged on the first outrigger, the second outrigger and the 3rd outrigger; Described first outrigger, the second outrigger are connected driven roller by flexible cable with drive pulley assembly with the 3rd outrigger.
Described drive pulley assembly comprises contracting arm wiring assembly and semi-girder wiring assembly;
Described contracting arm wiring assembly comprise the outrigger being arranged on the 3rd outrigger one end stretch cable attachment point II, the first outrigger tail angle pulley be arranged on the first outrigger bottom, be arranged on the 3rd outrigger and stretch and draw cable fixed pulley and the 3rd outrigger to stretch the coaxial fixed pulley I of cable, the second outrigger tail angle pulley be arranged on the second outrigger bottom;
Described semi-girder wiring assembly comprises the first outrigger tail be arranged on below the first outrigger bottom and to commutate coaxial pulley, angle pulley and the front coaxial pulley that commutates of the second outrigger before being arranged on the second outrigger below the second outrigger top, commutate coaxial pulley I and the second outrigger tail of the second outrigger tail be arranged on below the second outrigger bottom commutates coaxial pulley II, angle pulley and the front coaxial pulley that commutates of the 3rd outrigger before being arranged on the 3rd outrigger below the 3rd outrigger other end, stretch cable attachment point I and the 3rd outrigger of the outrigger be arranged on below the 3rd outrigger one end stretches the coaxial fixed pulley II of cable,
One of described flexible cable is fixed on outrigger and stretches on cable attachment point II, walk around the first outrigger tail angle pulley more successively, 3rd outrigger stretches cable fixed pulley, second outrigger tail angle pulley, 3rd outrigger stretches the coaxial fixed pulley I of cable, driven roller, 3rd outrigger stretches the coaxial fixed pulley II of cable, the coaxial pulley of commutation before 3rd outrigger, second outrigger tail commutates coaxial pulley II, the coaxial pulley of commutation before second outrigger, first outrigger tail commutates coaxial pulley, angle pulley before second outrigger, second outrigger tail commutates coaxial pulley I, angle pulley before 3rd outrigger, other end is fixed on outrigger and stretches cable attachment point I.
Described driven roller comprises two driven rollers installed side by side; The connection mode of described flexible cable and driven roller is: flexible cable Jiao Cha Chan is around on two driven rollers.
A using method for the belt conveyor of self-unloading oceangoing ship outrigger telescopic turning combined type, the belt conveyor of described self-unloading oceangoing ship outrigger telescopic turning combined type is the belt conveyor of above-mentioned self-unloading oceangoing ship outrigger telescopic turning combined type; Described outrigger comprises the first outrigger, the second outrigger and the 3rd outrigger that are connected in turn; The using method of the belt conveyor of described self-unloading oceangoing ship outrigger telescopic turning combined type comprises outrigger and stretches out and regain with outrigger;
Described outrigger stretches out and comprises the following steps:
1) cylinder jacking: when outrigger leaves in and hull is under operational configuration, starts turning lifting oil cylinder, will overturn portal frame together with outrigger jack-up, and make outrigger be turned to desired location; In the process, main portal frame is drawn cable suspended on by the 3rd outrigger, is also improved upset simultaneously, until be that the main portal frame back stay of folded state is straightened originally;
2) pulling outrigger: start winch, start to unclasp the 3rd outrigger and draw cable, continues jacking turning lifting oil cylinder simultaneously, and outrigger is overturn and crosses center of gravity vertex, then under the effect from gravity, the speed with winch is turned to forward operating angle position;
3) outrigger is upheld: start retractable driving device, two driven rollers rotate in the opposite direction, make flexible cable under the friction force effect of driven roller, second outrigger and the first outrigger are pulled and stretches out, and reach predetermined work position, make whole outrigger in running order, complete outrigger and stretch out work;
Described outrigger is regained and is comprised the following steps:
1) shrink outrigger: when outrigger is in operating angle, start retractable driving device, two driven rollers rotate in the opposite direction, make flexible cable under the friction force effect of driven roller, the second outrigger and the first outrigger are pulled retraction, until be recovered in the 3rd outrigger;
2) draw receipts outrigger: start winch, shrink the 3rd outrigger and draw cable, outrigger lifting is turn to and abuts against on upset portal frame; Continue operation winch contraction the 3rd outrigger and draw cable, turning lifting oil cylinder is compressed under the pushing of the 3rd outrigger, until outrigger crosses center of gravity vertex;
3) deposit and put in place: operation turning lifting oil cylinder, open to cheat and initiatively shrink, outrigger is turned to outrigger deposit position with the speed of turning lifting oil cylinder under the effect from gravity, makes outrigger be in operational configuration position; Complete outrigger withdrawal work.
The present invention compares relative to like product following advantage: 1) outrigger adopts flexible in conjunction with upset mode, and simple to operate, structure optimization, operates steadily.2) reduce device additional equipment, reduce cost of product.3) account for goods yard less, improve boats and ships degree of utilization.4) do not need to change hull structure.5) easy to maintenance.6) safety factor improves.
Accompanying drawing explanation
Fig. 1 is the structural representation of the belt conveyor (mode of operation) of self-unloading oceangoing ship outrigger telescopic turning combined type of the present invention.
Fig. 2 is that the outrigger in the present invention regains process (when outrigger is in position near vertical guide) schematic diagram.
Fig. 3 is that outrigger in the present invention regains process (outrigger abut against in outrigger retaining frame and overturn with the speed of retaining frame oil cylinder under self-gravity action) schematic diagram.
Fig. 4 is after the outrigger in the present invention is regained and deposit position (operational configuration) schematic diagram.
Fig. 5 is that (outrigger comprises the first outrigger, the second outrigger and the 3rd outrigger that are connected in turn for outrigger retractable driving device schematic diagram in the present invention.Figure divides middle and upper part the graphic contracting arm wiring assembly be mainly positioned at above outrigger, the semi-girder wiring assembly be mainly positioned at below outrigger of lower illustration, contracting arm wiring assembly and semi-girder wiring assembly lay respectively at same outrigger above and below, clear for making baudrier illustrate, two parts up and down that the contracting arm wiring assembly be arranged in above same outrigger and semi-girder wiring assembly are below divided into figure are illustrated).
Fig. 6 is flexible cable in the present invention and driven roller connection mode and driving principle schematic diagram.
Description of reference numerals:
1-first outrigger, home roll before 2-first outrigger, 3-first outrigger upper supporting roller, angle pulley before 4-second outrigger, 5-first outrigger tail angle pulley, 6-first outrigger tail roller, 7-second outrigger, 8-second outrigger tail angle pulley, 9-second outrigger tail roller, angle pulley before 10-the 3rd outrigger, 11-overturns portal frame S. A., the outer frame sliding track of 12-second, 13-the 3rd outrigger, 14-the 3rd outrigger and fore base S. A., 15-the 3rd outrigger draws cable pulley, 16-the 3rd outrigger draws cable, the main portal frame of 17-, 18-hull, 19-main portal frame back stay 20-main portal frame back stay adapter shaft, 21-winch, 22-turning lifting oil cylinder, adapter shaft bottom 23-turning lifting oil cylinder, 24-base, 25-main portal frame top angle pulley, 26-overturns portal frame, 27-the 3rd outrigger stretches cable fixed pulley, 28-outrigger stretches cable attachment point I 29-driven roller, 30-outrigger stretches cable attachment point II, 31-stretches cable, the coaxial pulley of commutation before 4-1-second outrigger, 5-1-first outrigger tail commutates coaxial pulley, 8-1-second outrigger tail commutates coaxial pulley I, 8-2-second outrigger tail commutates coaxial pulley II, the coaxial pulley of commutation before 10-1-the 3rd outrigger, 27-1-the 3rd outrigger stretches the coaxial fixed pulley I of cable, 27-2-the 3rd outrigger stretches the coaxial fixed pulley II of cable
Detailed description of the invention
The present invention uses oil cylinder turning device, comprise turning lifting oil cylinder 22 and upset portal frame 26, when after the first outrigger 1 above and the second outrigger 7 indentation the 3rd outrigger 13, drawn by steel rope (the 3rd outrigger draws cable 16) and be adjacent on upset portal frame 26; When outrigger (comprising the first outrigger, the second outrigger and the 3rd outrigger) is regained, outrigger is pressed on upset portal frame under the effect of deadweight, is slowly shunk, outrigger is dropped on hull 18 storage by turning lifting oil cylinder.When outrigger stretches, by turning lifting cylinder jacking outrigger to certain position, outrigger rotates forward again under the effect from gravity, and under the constraint of steel rope, outrigger slowly turns forward appropriate location, then the first outrigger and the second outrigger are stretched out.Flexible very simple.
Below in conjunction with drawings and Examples, the invention will be further described.
As shown in Figures 1 to 6, a belt conveyor for self-unloading oceangoing ship outrigger telescopic turning combined type, primarily of the first outrigger 1, second outrigger 7, the 3rd outrigger 13, base 24, upset portal frame 26, main portal frame 17, winch 21, turning lifting oil cylinder 22 and retractable driving device composition.
Described first outrigger front end is provided with home roll 2 and the first outrigger upper supporting roller 3 before the first outrigger.Described second outrigger is provided with the second outer frame sliding track 12.The belt conveyor of described self-unloading oceangoing ship outrigger telescopic turning combined type also comprises the 3rd outrigger adapter shaft 23, main portal frame top angle pulley 25 bottom upset portal frame S. A. 11, main portal frame back stay adapter shaft 20, main portal frame back stay 19, turning lifting oil cylinder.
Connection mode: 1) the first outrigger 1 is connected with the second outrigger 7 by the first outrigger tail roller 6.2) the second outrigger 7 is connected with the 3rd outrigger by the second outrigger tail roller 9.3) the 3rd outrigger is connected with fore base S. A. 14 and hull by the 3rd outrigger.Described 3rd outrigger draws cable 16 through main portal frame top angle pulley 25, is connected to winch 21.
Type of drive: (comprising following three parts)
1) driving is shunk.As shown in Fig. 1, Fig. 5 and Fig. 6, flexible one, cable is fixed on outrigger and stretches cable attachment point II 30, flexible cable extends to the first outrigger tail angle pulley 5, commutate to the 3rd outrigger to stretch cable fixed pulley 27, commutate to the second outrigger tail angle pulley 8, commutate to the 3rd outrigger again to stretch cable coaxial fixed pulley I 27-1, commutation connects driven roller.When the first outrigger and the second outrigger shrink, driven by driven roller and shrink.
2) driving is upheld.As Fig. 1, shown in Fig. 5 and Fig. 6, the other end of flexible cable is fixed on outrigger and stretches cable attachment point I 28, and angle pulley 10 before extending to the 3rd outrigger, second outrigger tail commutates coaxial pulley I 8-1, commutate to angle pulley 4 before the second outrigger, commutate to the first outrigger tail to commutate coaxial pulley 5-1, commutate before commutating to the second outrigger coaxial pulley 4-1, second outrigger tail commutates coaxial pulley II 8-2, commutate before commutating to the 3rd outrigger coaxial pulley 10-1, commutate to the 3rd outrigger to stretch cable coaxial fixed pulley II 27-2, commutate to driven roller again, a whole rope is formed with the cable that draws realizing shrinking.When the first outrigger and the second outrigger are upheld, driven by driven roller and uphold.When (i.e. two relative sides of driven roller) upward direction in two driven rollers is rolled, the first outrigger and the second outrigger can outwards be upheld; Meanwhile, the flexible cable that actuating device is regained is fed in the assembly pulley shrinking and drive, and the two reaching flexible cable realizes one and stretches a contracting and be synchronized with the movement.
3) upset drives.As shown in Figures 1 to 4.When outrigger needs to regain, when the first outrigger and the second outrigger shrink behind the 3rd outrigger midfield, winch 21 leaves and cheats contraction the 3rd outrigger and draw cable 16, draw cable pulley 15 that whole outrigger is promoted upset by the 3rd outrigger, abut against on upset portal frame 26, continuation operation winch 21 shrinks the 3rd outrigger and draws cable 16, and turning lifting oil cylinder 22 is compressed under the pushing of the 3rd outrigger 13, until outrigger crosses center of gravity vertex; Operation turning lifting oil cylinder 22, open to cheat and initiatively retract, outrigger is turned to outrigger deposit position with the speed of turning lifting oil cylinder 22 under the effect from gravity, makes outrigger be in operational configuration position, reaches the object of withdrawal.
When outrigger needs to stretch out, portal frame 26 will be overturn together with outrigger jack-up, and make outrigger be turned to desired location; In the process, main portal frame 17 is drawn cable 16 suspended on by the 3rd outrigger, is also improved upset simultaneously, until be that the main portal frame back stay 19 of folded state is straightened originally; Start winch, start to unclasp the 3rd outrigger and draw cable 16, continue jacking turning lifting oil cylinder 22 simultaneously, outrigger is overturn and crosses center of gravity vertex, then under the effect from gravity, the speed with winch is turned to forward operating angle position; Again by above-mentioned 2) uphold the extension process that the program driven completes outrigger, make outrigger reach mode of operation desired location.