CN104259735A - Anilox processing device of anilox roller - Google Patents
Anilox processing device of anilox roller Download PDFInfo
- Publication number
- CN104259735A CN104259735A CN201410364203.9A CN201410364203A CN104259735A CN 104259735 A CN104259735 A CN 104259735A CN 201410364203 A CN201410364203 A CN 201410364203A CN 104259735 A CN104259735 A CN 104259735A
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- roller
- plant
- reticulate pattern
- processing unit
- roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P9/00—Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
- B23P9/02—Treating or finishing by applying pressure, e.g. knurling
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- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The invention relates to an anilox processing device of an anilox roller, belongs to the technical field of gravure plate making, and solves the problems of complex structure and low processing precision of the anilox roller in the prior art. The anilox processing device of the anilox roller comprises a frame, wherein the frame is provided with a power head provided with a plate roller and driving the plate roller to rotate, and is additionally provided with a base and a driving mechanism for driving the base to move in the axial direction of the plate roller; a bracket is hinged to the base; a rolling mechanism capable of pressing the surface of the plate roller is arranged in the middle of the bracket, and comprises a mold frame arranged on the bracket and a rolling mold arranged on the mold frame; a guide base for guiding the rolling mold is arranged on the mold frame; when the rolling mold tightly presses the surface of the plate roller to rotate, the rolling mold can move to one side of the plate roller along the guide base with constant speed; and the mold frame is provided with a trigger unit for sending a signal to the driving mechanism to drive the base to feed to a direction opposite to the movement direction of the rolling mold when the rolling mold is positioned at the most lateral part of the guide base.
Description
Technical field
The invention belongs to gravure plate-making technical field, relate to the processing unit (plant) in a kind of plate-making process, particularly a kind of reticulate pattern processing unit (plant) of squash type anilox roll.
Background technology
Intaglio printing is the one of typography, has layer of ink abundant, bright in luster, saturation degree is high, printing quality is high and stable, print speed printing speed fast, truly can reduce the advantages such as original copy effect.Abroad, gravure is used for the meticulous publications such as magazine, is also applied to the fields such as banknote, packages printing, ornament materials.At home, gravure is mainly used in flexible package, sheet package, graining, leather substance etc.Along with water base gravure ink research and development and widely use, intaglio printing has become a kind of important printing technology meeting environmental requirement, is applied to increasing print field.
Anilox roll is to the mechanism of the quantitative ink transfer of flexographic plate, its surface is made up of countless in the same size, the shrinkage pool that is evenly distributed and ink cell (also known as " ink hole "), ink is passed on forme by these shrinkage pools, and therefore, anilox roll is flexographic presses " heart ".What adopts for the processing of anilox roll at present is that electronic engraving or laser engraving method are processed, and slowly, cost is high for its carving speed, inapplicable for the anilox roll of some simple lines.In addition, and adopt standard machinery rolling process to reach conveniently to regulate rolling speed, the parameters such as rolling pressure, cause can only the roll extrusion mesh degree of depth large, lines anilox roll clearly, its machining accuracy is not high.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose a kind of structure simple, the reticulate pattern processing unit (plant) of the anilox roll that the accuracy of manufacture is high.
Object of the present invention realizes by following technical proposal: a kind of reticulate pattern processing unit (plant) of anilox roll, comprise frame, described frame is provided with installs roller and the unit head driving roller to rotate, it is characterized in that, described frame is also provided with pedestal and drives pedestal along the driving mechanism of roller axis direction movement, described pedestal is hinged with support, described mid-stent is provided with the rolling mechanism that can be pressed in roller surface, described rolling mechanism comprises the mould bases be arranged on support and the roll die be arranged on mould bases, described mould bases is provided with the guide holder led to roll die, and when described roll die to be pressed in when roller surface is rotated rolling forging die prodigiosin along guide holder at the uniform velocity to roller one lateral movement, described mould bases is provided with the trigger element sending a signal to the rightabout feeding that driving mechanism band moving base moves to roll die when roll die is positioned at the most sidepiece of guide holder.
In the reticulate pattern processing unit (plant) of above-mentioned anilox roll, described roll die comprises press section and rotating shaft, be provided with in the middle part of described press section in skewed reticulate pattern, described rotating shaft is sheathed on guide holder, and the rotating shaft described in when press section is pressed in roller surface pivots can along guide holder axis rotation.Because press section outer face has the lines of inclination, therefore press section can have tractive force to the right when roller surface pivots, press section is moved right uniformly along rotating shaft while roller surface pivots, thus ensures that the lines on press section is end to end all the time.
In the reticulate pattern processing unit (plant) of above-mentioned anilox roll, described trigger element comprises the proximity switch be arranged on the right side of mould bases, and when press section moves to low order end along guide holder, proximity switch triggering signal also sends to driving mechanism, driving mechanism band moving base is moved left.The distance that proximity switch triggering signal drives driving mechanism to drive the distance of pedestal feeding to be press section to move along guide holder, thus continue when press section does not depart from anilox roll surface to carry out guide effect to press section, complete press section from the high order end of roller to the disposable roll extrusion of low order end, thus make the seamless connection of roll extrusion lines.
In the reticulate pattern processing unit (plant) of above-mentioned anilox roll, described support is also provided with the pressure regulating mechanism compressing intensity for adjustment roll compression mould away from jointed shaft one end, described pressure regulating mechanism comprises the lower screw mandrel be arranged on pedestal and the upper screw rod being articulated with support front end, is arranged with screw rod bushing outside described upper screw rod and lower screw mandrel.By rotary screw rod cover adjustable support pendulum angle, thus adjustment mid-stent roll die is pressed in the dynamics in roller, thus the roll extrusion degree of depth of adjustment roll compression mould.
In the reticulate pattern processing unit (plant) of above-mentioned anilox roll, described lower screw mandrel is removably connected on pedestal.When needs maintenance or more mold exchange time, lower screw mandrel can be dismantled, thus lift support.
In the reticulate pattern processing unit (plant) of above-mentioned anilox roll, described support is provided with from pouring weight near jointed shaft one end.Being that support is had all the time from the effect of pouring weight makes roll die depart from the trend of roller direction rotation, make to offset from pouring weight and support gravity, convenient by pressure regulating mechanism adjustment roll compression mould compression intensity, prevent from the deadweight of support from exceeding pressure needed for roll die to cause regulating, also can conveniently descend screw mandrel to dismantle after-poppet from pedestal automatically to lift, convenient maintenance simultaneously.
In the reticulate pattern processing unit (plant) of above-mentioned anilox roll, described pedestal front end is provided with balance weight.Because pedestal is provided with support and support linkwork, the rear end of support is also provided with from pouring weight simultaneously, cause the overall deviation of gravity center base central of pedestal, when pedestal can be caused to slide on rack rail there is larger friction in guide groove and guide rail, affect the course feed of pedestal simultaneously, therefore balance weight is set in pedestal front end, makes pedestal center of gravity be unlikely to too large skew occurs, improve the stability of pedestal along the feeding of roller axis direction.
In the reticulate pattern processing unit (plant) of above-mentioned anilox roll, described frame is positioned at roller roll shaft side and is also provided with the bracing frame supporting roll shaft.
In the reticulate pattern processing unit (plant) of above-mentioned anilox roll, described mould bases is provided with fuel reserve tank, and described fuel reserve tank outlet is provided with flowline, and the outlet of described flowline is positioned at guide holder place, and described fuel reserve tank height is higher than guide holder.Carry out self-lubricate by fuel reserve tank, realize automatically to guide holder fuel feeding under gravity, lubricating oil plays cooling and rinses the effect of impurity in rolling process.
In the reticulate pattern processing unit (plant) of above-mentioned anilox roll, described guide holder is fixed on below mould bases by bolt.
Compared with prior art, the reticulate pattern processing unit (plant) of this anilox roll carries out roll extrusion formation reticulate pattern by arranging roll die on mould bases to roller surface, the twill that roll die is arranged is movement automatically in rolling process, the rightabout feeding of pedestal along roll die movement is controlled by arranging proximity switch on mould bases, therefore roll die once compresses rear sustainable roll extrusion until the reticulate pattern completing whole roller is shaping, make reticulate pattern seamless connection, lines is clear without overlapping or being interrupted, and improves reticulate pattern pressing result.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the reticulate pattern processing unit (plant) of this anilox roll;
Fig. 2 is the structural representation of pedestal in the reticulate pattern processing unit (plant) of this anilox roll;
Fig. 3 is the structural representation of mould bases in the reticulate pattern processing unit (plant) of this anilox roll.
In figure, 1, frame; 11, unit head; 12, bracing frame; 13, guide rail; 2, driving mechanism; 3, pedestal; 31, support; 4, roll die; 41, press section; 42, rotating shaft; 5, mould bases; 51, guide holder; 6, proximity switch; 7, lower screw mandrel; 71, upper screw rod; 72, screw rod bushing; 8, from pouring weight; 81, balance weight; 9, fuel reserve tank; 91, flowline.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
As shown in figures 1 and 3, the reticulate pattern processing unit (plant) of this anilox roll, comprises frame 1, described frame 1 is provided with installs roller and the unit head 11 driving roller to rotate, roll shaft one end of roller is clamped on unit head 11, and the other end is positioned on bracing frame 12, and unit head 11 can drive roller to rotate.Frame 1 is also provided with pedestal 3 and drives pedestal 3 along the driving mechanism 2 of roller axis direction movement, this driving mechanism 2 comprises stepper motor feed screw nut structure, pedestal 3 is arranged on the guide rail 13 of frame 1, moving base 3 can be with to move along guide rail 13 by the rotation of stepper motor.
Pedestal 3 is hinged with support 31, the rolling mechanism that can be pressed in roller surface is provided with in the middle part of support 31, rolling mechanism comprises the mould bases 5 be arranged on support 31 and the roll die 4 be arranged on mould bases 5, described mould bases 5 is provided with the guide holder 51 led to roll die 4, roll die 4 comprises press section 41 and rotating shaft 42, be provided with in the middle part of described press section 41 in skewed reticulate pattern, described rotating shaft 42 is sheathed on guide holder 51, and the rotating shaft 42 described in when press section 41 is pressed in roller surface pivots can along guide holder 51 axis rotation.When described roll die 4 is pressed in roll die 4 when roller surface is rotated can along guide holder 51 at the uniform velocity to roller one lateral movement, mould bases 5 is provided with the trigger element sending a signal to the rightabout feeding that driving mechanism 2 moves to roll die 4 with moving base 3 when roll die 4 is positioned at guide holder 51 most sidepiece.This trigger element comprises the proximity switch 6 be arranged on the right side of mould bases 5, and when press section 41 moves to low order end along guide holder 51, proximity switch 6 triggering signal also sends to driving mechanism 2, makes driving mechanism 2 be with moving base 3 to left movement.Because press section 41 outer face has the lines of inclination, therefore press section 41 can have tractive force to the right when roller surface pivots, and press section 41 is moved right uniformly along rotating shaft 42 while roller surface pivots.The distance that proximity switch 6 triggering signals drive driving mechanisms 2 to drive the distance of pedestal 3 feeding to be press section 41 to move along guide holder 51, thus continue when press section 41 does not depart from anilox roll surface to carry out guide effect to press section 41, complete press section 41 from the high order end of roller to the disposable roll extrusion of low order end, thus make the seamless connection of roll extrusion lines.
In the reticulate pattern processing unit (plant) of this anilox roll, support 31 is also provided with the pressure regulating mechanism compressing intensity for adjustment roll compression mould 4 away from jointed shaft one end, this pressure regulating mechanism comprises the lower screw mandrel 7 be arranged on pedestal 3 and the upper screw rod 71 being articulated with support 31 front end, is arranged with screw rod bushing 72 outside described upper screw rod 71 and lower screw mandrel 7.Overlap 72 adjustable support 31 pendulum angles by rotary screw rod, thus regulate roll die 4 in the middle part of support 31 to be pressed in the dynamics in roller, thus the roll extrusion degree of depth of adjustment roll compression mould 4.Described lower screw mandrel 7 is removably connected on pedestal 3, when needs maintenance or more mold exchange time, lower screw mandrel 7 can be pulled down from pedestal 3, thus lift support 31.Support 31 is provided with from pouring weight 8 near jointed shaft one end.Being that support 31 is had all the time from the effect of pouring weight 8 makes roll die 4 depart from the trend of roller direction rotation, make to offset from pouring weight 8 and support 31 gravity, conveniently compress intensity by pressure regulating mechanism adjustment roll compression mould 4, prevent from the deadweight of support 31 from exceeding pressure needed for roll die 4 to cause regulating, also can conveniently descend screw mandrel 7 to dismantle after-poppet 31 from pedestal 3 automatically to lift, convenient maintenance simultaneously.In addition, because pedestal 3 is provided with support 31 and support 31 linkwork, the rear end of support 31 is also provided with from pouring weight 8 simultaneously, cause pedestal 3 overall deviation of gravity center pedestal 3 center, when pedestal 3 can be caused to slide on frame 1 guide rail 13 there is larger friction in guide groove and guide rail 13, affects the course feed of pedestal 3 simultaneously, is therefore also provided with balance weight 81 in pedestal 3 front end, make pedestal 3 center of gravity be unlikely to too large skew occurs, improve the stability of pedestal 3 along the feeding of roller axis direction.
For convenience of the cooling in mould rolling process and removal of impurity effect, described mould bases 5 is also provided with fuel reserve tank 9, described fuel reserve tank 9 outlet is provided with flowline 91, and the outlet of described flowline 91 is positioned at guide holder 51 place, and described fuel reserve tank 9 height is higher than guide holder 51.Carry out self-lubricate by fuel reserve tank 9, realize automatically to guide holder 51 fuel feeding under gravity, lubricating oil plays cooling and rinses the effect of impurity in rolling process.Meanwhile, for convenience of die change, described guide holder 51 is fixed on below mould bases 5 by bolt, when needs more mold exchange time, dismounting guide holder 51.
When the reticulate pattern processing unit (plant) of this anilox roll uses, first inserted by the roll shaft of roller in the fixture of unit head 11, roll shaft opposite side is positioned on bracing frame 12, then turns on the power 11, drives roller uniform rotation.Pedestal 3 is arranged at the high order end of roller, roll die 4 dials to guide holder 51 high order end simultaneously, then roll die 4 is pressed in roller, intensity is compressed by regulating the socket depth adjustment of screw rod bushing 72 and screw mandrel, complete roll die 4 after regulating and automatically form reticulate pattern in the extruding of roller surface, meanwhile roll die 4 becomes twill-like due to self lines, guiding force is to the right formed when roll extrusion, therefore roll die 4 possesses the tendency moved right all the time in rolling process, when roll die 4 slides into the rightmost side along guide holder 51, due to proximity switch 6 close on the right side of the rotating shaft 42 of roll die 4, proximity switch 6 triggering signal is made to send to driving mechanism 2, the stepper motor of driving mechanism 2 rotates a circle, pedestal 3 is moved a certain distance along right side, this segment distance is roll die 4 along guide holder 51 leftmost side to the distance of rightmost side movement, therefore after pedestal 3 moves a stroke, namely roll die 4 gets back to guide holder 51 high order end, carry out roll extrusion and feeding and so forth, roll die 4 is moved right all the time when not leaving roller surface while roller surface pivots, ensure that the lines of roll die 4 in the extruding formation of roller surface is from the leftmost side to rightmost side seamless connection.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (10)
1. the reticulate pattern processing unit (plant) of an anilox roll, comprise frame (1), described frame (1) is provided with installs roller and the unit head (11) driving roller to rotate, it is characterized in that, described frame (1) is also provided with pedestal (3) and drives pedestal (3) along the driving mechanism (2) of roller axis direction movement, described pedestal (3) is hinged with support (31), described support (31) middle part is provided with the rolling mechanism that can be pressed in roller surface, described rolling mechanism comprises the mould bases (5) be arranged on support (31) and the roll die (4) be arranged on mould bases (5), described mould bases (5) is provided with the guide holder (51) led to roll die (4), and when described roll die (4) is pressed in roll die (4) when roller surface is rotated can along guide holder (51) at the uniform velocity to roller one lateral movement, described mould bases (5) is provided with the trigger element sending a signal to the rightabout feeding that driving mechanism (2) band moving base (3) moves to roll die (4) when roll die (4) is positioned at the most sidepiece of guide holder (51).
2. the reticulate pattern processing unit (plant) of anilox roll according to claim 1, it is characterized in that, described roll die (4) comprises press section (41) and rotating shaft (42), described press section (41) middle part is provided with in skewed reticulate pattern, described rotating shaft (42) is sheathed on guide holder (51), and the rotating shaft (42) described in when press section (41) is pressed in roller surface pivots can along guide holder (51) axis rotation.
3. the reticulate pattern processing unit (plant) of anilox roll according to claim 2, it is characterized in that, described trigger element comprises the proximity switch (6) being arranged at mould bases (5) right side, and when press section (41) moves to low order end along guide holder (51), proximity switch (6) triggering signal also sends to driving mechanism (2), makes driving mechanism (2) be with moving base (3) to left movement.
4. the reticulate pattern processing unit (plant) of the anilox roll according to claim 1 or 2 or 3, it is characterized in that, described support (31) is also provided with the pressure regulating mechanism compressing intensity for adjustment roll compression mould (4) away from jointed shaft one end, described pressure regulating mechanism comprises the lower screw mandrel (7) be arranged on pedestal (3) and the upper screw rod (71) being articulated with support (31) front end, and described upper screw rod (71) and lower screw mandrel (7) outside are arranged with screw rod bushing (72).
5. the reticulate pattern processing unit (plant) of anilox roll according to claim 4, is characterized in that, described lower screw mandrel (7) is removably connected on pedestal (3).
6. the reticulate pattern processing unit (plant) of the anilox roll according to claim 1 or 2 or 3, is characterized in that, described support (31) is provided with from pouring weight (8) near jointed shaft one end.
7. the reticulate pattern processing unit (plant) of anilox roll according to claim 6, is characterized in that, described pedestal (3) front end is provided with balance weight (81).
8. the reticulate pattern processing unit (plant) of the anilox roll according to claim 1 or 2 or 3, is characterized in that, described frame (1) is positioned at roller roll shaft side and is also provided with the bracing frame (12) supporting roll shaft.
9. the reticulate pattern processing unit (plant) of the anilox roll according to claim 1 or 2 or 3, it is characterized in that, described mould bases (5) is provided with fuel reserve tank (9), described fuel reserve tank (9) outlet is provided with flowline (91), the outlet of described flowline (91) is positioned at guide holder (51) place, and described fuel reserve tank (9) height is higher than guide holder (51).
10. the reticulate pattern processing unit (plant) of the anilox roll according to claim 1 or 2 or 3, is characterized in that, described guide holder (51) is fixed on mould bases (5) below by bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410364203.9A CN104259735A (en) | 2014-07-28 | 2014-07-28 | Anilox processing device of anilox roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410364203.9A CN104259735A (en) | 2014-07-28 | 2014-07-28 | Anilox processing device of anilox roller |
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| Publication Number | Publication Date |
|---|---|
| CN104259735A true CN104259735A (en) | 2015-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410364203.9A Pending CN104259735A (en) | 2014-07-28 | 2014-07-28 | Anilox processing device of anilox roller |
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| CN (1) | CN104259735A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801779A (en) * | 2015-04-15 | 2015-07-29 | 中山火炬职业技术学院 | Processing equipment for textured surface of can-making die head |
| CN105834669A (en) * | 2015-01-30 | 2016-08-10 | 三星钻石工业股份有限公司 | Sliding part texture processing method and sliding part |
| CN107512070A (en) * | 2017-09-05 | 2017-12-26 | 上海运城制版有限公司 | A kind of processing unit (plant) and method of nick roller |
| CN111791574A (en) * | 2020-06-19 | 2020-10-20 | 固高科技(深圳)有限公司 | Electric carving equipment and detection method |
| CN113547866A (en) * | 2021-08-10 | 2021-10-26 | 常州市武进海力制辊有限公司 | High-precision anilox roller mechanical embossing machine |
-
2014
- 2014-07-28 CN CN201410364203.9A patent/CN104259735A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105834669A (en) * | 2015-01-30 | 2016-08-10 | 三星钻石工业股份有限公司 | Sliding part texture processing method and sliding part |
| CN104801779A (en) * | 2015-04-15 | 2015-07-29 | 中山火炬职业技术学院 | Processing equipment for textured surface of can-making die head |
| CN107512070A (en) * | 2017-09-05 | 2017-12-26 | 上海运城制版有限公司 | A kind of processing unit (plant) and method of nick roller |
| CN107512070B (en) * | 2017-09-05 | 2024-04-19 | 上海运城制版有限公司 | Micro gravure roll processing device and method |
| CN111791574A (en) * | 2020-06-19 | 2020-10-20 | 固高科技(深圳)有限公司 | Electric carving equipment and detection method |
| CN113547866A (en) * | 2021-08-10 | 2021-10-26 | 常州市武进海力制辊有限公司 | High-precision anilox roller mechanical embossing machine |
| CN113547866B (en) * | 2021-08-10 | 2022-05-17 | 常州市武进海力制辊有限公司 | High-precision anilox roller mechanical embossing machine |
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Application publication date: 20150107 |