CN104259123A - High-precision spray washer allowing reusability of cleaning solution - Google Patents
High-precision spray washer allowing reusability of cleaning solution Download PDFInfo
- Publication number
- CN104259123A CN104259123A CN201410413818.6A CN201410413818A CN104259123A CN 104259123 A CN104259123 A CN 104259123A CN 201410413818 A CN201410413818 A CN 201410413818A CN 104259123 A CN104259123 A CN 104259123A
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- CN
- China
- Prior art keywords
- spray
- cleaning
- cleaning fluid
- high accuracy
- detection system
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
Abstract
A high-precision spray washer allowing reusability of cleaning solution comprises a washing box, a circulating pipeline, a multistage high-precision filter system, an automatic detecting system, a control system and a spray system. The automatic detecting system comprises a liquid level detecting system and a pipeline pressure detecting system. The control system is connected with the liquid level detecting system and the pipeline pressure detecting system. The spray system comprises a movable faucet and a flow valve. The movable nozzle and the flow valve are sequentially mounted at one end of the circulating pipeline; a liquid supply pump with a filter is disposed at the other end of the circulating pipeline. The high-precision spray washer according to the technical scheme has the advantages that the washer is compact in structure and small in size and can be widely applied as an independent unit; the washer employs multistage filtration, with final filtering precision up to 2 micrometers; the use of a physical spray-washing method prevents damage of precision parts; the cleaning solution is reusable, cleaning cost is significantly improved, emission is reduced, and cleaning is environment friendly; the washer is convenient to use, and the use of the automatic detection system and the control system leads to great increase in reliability.
Description
Technical field
The present invention relates to the cleaning field of industrial precision parts, particularly a kind of high accuracy Spray-cleaning Machine of reusable edible cleaning fluid.
Background technology
Washing and cleaning operation, as the important step of in industrial processes, has extension device service life, improves the quality of products, reduces the important effect such as environmental pollution.
Current industrial part cleaning adopts ultrasonic wave or high-pressure wash, although there is the advantage that operating efficiency is high, but because the particulate be mixed in cleaning fluid has very high energy, there is the critical defect of injuring part, particularly said method is adopted for the precision parts such as bearing, valve body, shower nozzle and infeasible.
On the other hand, all need to use cleaning fluid in precision parts cleaning process, and cleaning fluid needs to keep degree of precision all the time, and cleaning fluid is often expensive, therefore cleaning fluid reusable edible remain that high accuracy seems particularly important.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, a kind of novel precise cleaner for cleaning parts of proposition, this cleaning machine can make cleaning fluid recycle, and can effectively avoid precision equipment in cleaning process, be subject to the damage of high-energy particulate simultaneously.
The high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid of the present invention is made up of support, cleaning case, circulation line, multistage high-precision filtration system, automatic checkout system, control system and spray system, and described cleaning case, circulation line, multistage high-precision filtration system, automatic checkout system, control system and spray system are all placed with on support; The single filter system of described multistage high-precision filtration system is the solution feed pump of band filter, and described multistage high progress filtration system also comprises cascade filtration system and three-level filter system; Described automatic checkout system comprises liquid level detection system and loine pressure detection system, and described liquid level detection system is positioned at cleaning case, and described loine pressure detection system is arranged on circulation line; Liquid level detection system and the loine pressure detection system of described control system and automatic checkout system are connected, and control system is electrically connected solution feed pump simultaneously; Described spray system comprises removable shower nozzle and flow valve; One end of described circulation line is provided with removable shower nozzle and flow valve successively, the solution feed pump of other end mounting strap filter.
Further, described cascade filtration system and three-level filter system are SMCFQ1 Series Filtration tank.
Further, described circulation line and cleaning casing all adopt stainless steel to make.
Further, described loine pressure detection system is pressure sensor, and described pressure sensor is provided with high pressure and low pressure alarming two states.
Further, described liquid level detection system is ball float alarm detection system.
Further, described loine pressure detection system is arranged between filtration system and filtration system.
Further, described flow valve is tee ball valve.
Further, the solution feed pump of described band filter is fire-proof motor.
Further, the filtration progression of described multiple stage filtration system is more than or equal to three grades.
The beneficial effect of technical scheme of the present invention is: the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid of the present invention has compact conformation, takes up room little, as separate unit, can application scenario extensive; Have multistage filtering, final filtration precision can reach 2 microns; By adopting physics fountain cleaning way, avoid the damage of precision parts; Its cleaning fluid used recycles, and significantly reduces cleaning cost, emissions reduction thus clean environment firendly; Easy to use, automatic checkout and control system substantially increases reliability.
Accompanying drawing explanation
The high accuracy Spray-cleaning Machine structural representation of a kind of reusable edible cleaning fluid of Fig. 1;
The high accuracy Spray-cleaning Machine multiple stage filtration system schematic diagram of a kind of reusable edible cleaning fluid of Fig. 2;
In figure: 1, be with the solution feed pump of filter, 2, circulation line, 3, multistage high-precision filtration system, 4, control system, 5, flow valve, 6, removable spray head, 7, cleaning case, 8, automatic checkout system, 9, support.
Detailed description of the invention
As depicted in figs. 1 and 2, the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid of the present invention is made up of cleaning case 7, circulation line 2, multistage high-precision filtration system 3, automatic checkout system 8, control system 4 and spray system, and described cleaning case 7, circulation line 2, multistage high-precision filtration system 3, automatic checkout system 8, control system 4 and spray system are all placed with on support 9; The single filter system of described multistage high-precision filtration system is the solution feed pump 1 of band filter, and described multistage high progress filtration system 3 also comprises cascade filtration system and three-level filter system; Described automatic checkout system 8 comprises liquid level detection system and loine pressure detection system, and described liquid level detection system is positioned at cleaning case 7, and described loine pressure detection system is arranged on circulation line 2; Liquid level detection system and the loine pressure detection system of described control system 4 and automatic checkout system 8 are connected, and control system 4 is electrically connected the solution feed pump of band filter simultaneously; Described spray system comprises removable shower nozzle 6 and flow valve 5; One end of described circulation line 2 is provided with removable shower nozzle 6 and flow valve 5 successively, the solution feed pump 1 of other end mounting strap filter.
The multiple stage filtration system that the present invention relates to comprises three-stage filtration: for single filter system, the filter of single filter solution feed pump is immersed in the cleaning fluid in cleaning case, before being positioned at solution feed pump suction inlet, tentatively filter cleaning fluid to 20 micron, do not affect solution feed pump with the cleaning fluid cleanliness factor ensureing to suck solution feed pump and normally work; For cascade filtration system, cascade filtration is improve cleaning fluid cleanliness factor to 5 micron further; For three-stage filtration, cleaning fluid precision is improved again in the basis of front double-filtration, to reach required cleaning precision to 2 micron.
Cascade filtration and three-stage filtration mainly use parts for SMCFQ1 Series Filtration tank, by solution feed pump, cleaning fluid are pumped into filtering tank and filter.Use multistage filtering to improve the mode of filtering accuracy step by step, can effectively reduce filtration overall drag, extend filter element service life, avoid frequent jams, reduce the time of cleaning filter element of stopping using.
For ensureing cleaning fluid filtering accuracy, pipeline and cleaning case all adopt stainless steel to make.The present invention extends the cleaning fluid life-span of cleaning fluid while adopting multistage filtering and stainless steel cleaning case and pipeline can ensure filter element service life.
Detection system in the present invention is divided into level sensing and loine pressure to detect.Liquid level automatically detects when can make routine work and pays close attention to liquid level without the need to the moment, coordinates control system to report to the police after lacking liquid.Loine pressure detects between filtration at different levels, real-time signal piping pressure, coordinates control system to report to the police, protection filtration system and cleaning workpiece when certain level filters blocking.Government pressure sensor settings high-low pressure is reported to the police, and alarm for high voltage illustrates that filter element blocking needs are cleared up, and low pressure alarming illustrates that filter element is damaged, cleaning fluid can be caused to lose precision, now should change filter element and clear up cleaning fluid.
The workflow of the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid of the present invention is:
Cleaning case is built with cleaning fluid, by the single filter system in multistage filtering---after the solution feed pump of band filter sucks and filters, circulation line is pumped into by described solution feed pump, cleaning fluid is successively by cascade filtration and three-stage filtration, spray cleaning workpiece by removable spray head after reaching the precision of instructions for use, then cleaning fluid gets back to cleaning case.
The detection and control state description of cleaning machine, the liquid level of automatic checkout system automatically detects and is arranged in cleaning case, adopts ball float alarm detection liquid level, coordinates control system to report to the police after lacking liquid.Whether loine pressure detection system, between multistage filtering, realizes signal piping and filters blocking by signal piping pressure, and certain level is filtered pressure sensor when blocking and coordinated control system to report to the police.
The flow-control of the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid of the present invention is controlled by tee ball valve, the flow that tee ball valve can spray removable spray head and the flow proportional refluxed into cleaning case regulate, easy to use.
Claims (9)
1. the high accuracy Spray-cleaning Machine of a reusable edible cleaning fluid is made up of cleaning case, circulation line, multistage high-precision filtration system, automatic checkout system, control system and spray system; The single filter system of described multistage high-precision filtration system is the solution feed pump of band filter, and described multistage high progress filtration system also comprises cascade filtration system and three-level filter system; Described automatic checkout system comprises liquid level detection system and loine pressure detection system, and described liquid level detection system is positioned at cleaning case, and described loine pressure detection system is arranged on circulation line; Liquid level detection system and the loine pressure detection system of described control system and automatic checkout system are connected, and control system is electrically connected solution feed pump simultaneously; Described spray system comprises removable shower nozzle and flow valve; One end of described circulation line is provided with removable shower nozzle and flow valve successively, the solution feed pump of other end mounting strap filter.
2. the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid as claimed in claim 1, is characterized in that: described cascade filtration system and three-level filter system are SMCFQ1 Series Filtration tank.
3. the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid as claimed in claim 1, is characterized in that: described circulation line and cleaning casing all adopt stainless steel to make.
4. the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid as claimed in claim 1, it is characterized in that: described loine pressure detection system is pressure sensor, described pressure sensor is provided with high pressure and low pressure alarming two states.
5. the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid as claimed in claim 1, is characterized in that: described liquid level detection system is ball float alarm detection system.
6. the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid as claimed in claim 1, is characterized in that: described loine pressure detection system is arranged between filtration system and filtration system.
7. the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid as claimed in claim 1, is characterized in that: described flow valve is tee ball valve.
8. the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid as claimed in claim 1, is characterized in that: the solution feed pump of described band filter is fire-proof motor.
9. the high accuracy Spray-cleaning Machine of a kind of reusable edible cleaning fluid as claimed in claim 1, is characterized in that: the filtration progression of described multiple stage filtration system is more than or equal to three grades.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410413818.6A CN104259123A (en) | 2014-08-21 | 2014-08-21 | High-precision spray washer allowing reusability of cleaning solution |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410413818.6A CN104259123A (en) | 2014-08-21 | 2014-08-21 | High-precision spray washer allowing reusability of cleaning solution |
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| Publication Number | Publication Date |
|---|---|
| CN104259123A true CN104259123A (en) | 2015-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410413818.6A Pending CN104259123A (en) | 2014-08-21 | 2014-08-21 | High-precision spray washer allowing reusability of cleaning solution |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105057261A (en) * | 2015-08-27 | 2015-11-18 | 天津佰金隆金属制品有限公司 | Water washing device of copper plating production line |
| CN105436167A (en) * | 2015-12-11 | 2016-03-30 | 哈尔滨墨医生物技术有限公司 | Water cleaning system of trough type mixing machine |
| CN106964589A (en) * | 2017-05-18 | 2017-07-21 | 桂林市安星环保科技有限公司 | A kind of water-saving flushing device |
| CN109821795A (en) * | 2019-01-10 | 2019-05-31 | 老肯医疗科技股份有限公司 | A kind of cleaning hydraulic regulating system and its adjusting method for medical cleaner |
| CN114951122A (en) * | 2022-05-26 | 2022-08-30 | 江苏金色工业炉股份有限公司 | High-efficient environmental protection hydrocarbon cleaning machine |
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| JPH0880477A (en) * | 1994-09-13 | 1996-03-26 | Unisia Jecs Corp | High pressure washer |
| CN201454917U (en) * | 2009-07-04 | 2010-05-12 | 浙江绿朋环保科技有限公司 | Device for cleaning grease on part |
| CN201676843U (en) * | 2010-03-17 | 2010-12-22 | 东莞市新球防锈有限公司 | Ultrasonic cleaner |
| CN201760426U (en) * | 2010-02-02 | 2011-03-16 | 深圳市和科达超声设备有限公司 | Pipe-line system of ultrasonic cleaning machine |
| CN102172582A (en) * | 2010-12-29 | 2011-09-07 | 常州亿晶光电科技有限公司 | Flow type precise automatic liquid supplementing device |
| CN103223404A (en) * | 2013-04-18 | 2013-07-31 | 内蒙古电力勘测设计院 | Automatic washing device and method for solar photovoltaic component |
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2014
- 2014-08-21 CN CN201410413818.6A patent/CN104259123A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0880477A (en) * | 1994-09-13 | 1996-03-26 | Unisia Jecs Corp | High pressure washer |
| CN201454917U (en) * | 2009-07-04 | 2010-05-12 | 浙江绿朋环保科技有限公司 | Device for cleaning grease on part |
| CN201760426U (en) * | 2010-02-02 | 2011-03-16 | 深圳市和科达超声设备有限公司 | Pipe-line system of ultrasonic cleaning machine |
| CN201676843U (en) * | 2010-03-17 | 2010-12-22 | 东莞市新球防锈有限公司 | Ultrasonic cleaner |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105057261A (en) * | 2015-08-27 | 2015-11-18 | 天津佰金隆金属制品有限公司 | Water washing device of copper plating production line |
| CN105436167A (en) * | 2015-12-11 | 2016-03-30 | 哈尔滨墨医生物技术有限公司 | Water cleaning system of trough type mixing machine |
| CN106964589A (en) * | 2017-05-18 | 2017-07-21 | 桂林市安星环保科技有限公司 | A kind of water-saving flushing device |
| CN109821795A (en) * | 2019-01-10 | 2019-05-31 | 老肯医疗科技股份有限公司 | A kind of cleaning hydraulic regulating system and its adjusting method for medical cleaner |
| CN114951122A (en) * | 2022-05-26 | 2022-08-30 | 江苏金色工业炉股份有限公司 | High-efficient environmental protection hydrocarbon cleaning machine |
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Application publication date: 20150107 |