CN104249430A - Foaming production line for water-tank-free solar water heater thermal-arrest module - Google Patents

Foaming production line for water-tank-free solar water heater thermal-arrest module Download PDF

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Publication number
CN104249430A
CN104249430A CN201410451211.7A CN201410451211A CN104249430A CN 104249430 A CN104249430 A CN 104249430A CN 201410451211 A CN201410451211 A CN 201410451211A CN 104249430 A CN104249430 A CN 104249430A
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foaming
board
side seal
seat
heat collecting
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CN201410451211.7A
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CN104249430B (en
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黄永生
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Huang Qiang
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Abstract

The invention relates to a foaming production line for a water-tank-free solar water heater thermal-arrest module. A circulation rail is supported by a pedestal, an upper cover is packaged on the circulation rail to form an end of a charging assembling port, an intermediate foaming drying area and the other end of a finished-product discharging port; multiple foaming seats are uniformly arranged on the circulation rail at intervals and shows a cycled reciprocating motion state among the charging assembling port, the foaming drying area and the finished-product discharging port; a foaming upper press plate is tightly tensioned on a foaming-seat foaming side sealing plate and a thermal-arrest module support plate by an upper-press-plate tensioning hook; the foaming side sealing plate is tightly tensioned at the outer side of the thermal-arrest module support plate by a side-sealing-plate tensioning hook, and the foaming side sealing plate and the thermal-arrest module support plate are together packaged to form a foaming space; and the foaming upper press plate is provided with a foaming injection port with a sealing cover. The production line integrates assembling of a structural member, assembling of a foaming die, foaming operation and product discharging, and is high in production quality and efficiency.

Description

A kind of heat collecting module for water tank-free solar water heater foaming production line
Technical field
The present invention relates to a kind of foaming production line, is a kind of heat collecting module for water tank-free solar water heater foaming production line specifically.
Background technology
Existing non-water tank solar water heater, adopt heavy caliber glass-vacuum tube to form not only thermal-arrest but also the heat collector of heat accumulation, Nausea drying Heat-collecting effect is better, and more traditional have its volume of the water heater of water tank relatively little, can multimode and the supporting installation of building.
The heat collecting module for water tank-free solar water heater of the patent 201110321527.0 of applicant's earlier application, lock respectively at head and the afterbody of the glass-vacuum tube of independent sets thermal modules and be connected back and front supporting plate and foaming links into an integrated entity, two heat collecting modules are supported mutually by the foaming body including gripper shoe separately, and be fixed into water heater by beading rod through installing hole serial connection in gripper shoe, overall package is firmly stable, not easily offset, misplace, and beading rod can be external in body of wall outer wall, balcony or be fixed on roof, meet the demand of different occasion.
But in process of production, need the head of glass heat-collecting vacuum tube and afterbody corresponding back and front supporting plate respectively, then expanded material foaming is noted, wherein relate to structural member assembling, foaming mould assembling, foaming operation, as artificial independent operation difficulty, waste time and energy, and assembly precision low, be unfavorable for improving the quality of production and efficiency.
Summary of the invention
For operating difficulties in production process of the prior art, waste time and energy, and low, the inefficient deficiency of assembly precision, the invention provides a kind of structure simple, assembly component installaiton, foaming mould assembling, foaming operation, product handling are integrated, and improve the heat collecting module for water tank-free solar water heater foaming production line of the quality of production and efficiency.
The technical solution used in the present invention is: a kind of heat collecting module for water tank-free solar water heater foaming production line, comprise base, cyclic track, upper cover and multiple foaming seat, cyclic track is supported on base, upper cover is packaged on cyclic track and forms one end material feeding installation opening, middle foaming baking zone and other end finished product unloading port, it is at material feeding installation opening along cyclic track that multiple foaming seat uniform intervals is arranged on cyclic track, move in circles between foaming baking zone and finished product unloading port mobile status, its technical characterstic is that described foaming seat comprises seat board and two supporting seats, two supporting seats are symmetricly set in seat board two ends, supporting seat is provided with positioning vertical column, foaming side seal board, side seal board tension hook and top board tension hook, positioning vertical column is arranged at inside foaming side seal board, cross-under heat collecting module gripper shoe on positioning vertical column, foaming side seal board is crimped with foaming top board, foaming top board is tightened in foaming side seal board and heat collecting module gripper shoe through top board tension hook, foaming side seal board is tightened in outside heat collecting module gripper shoe through side seal board tension hook and is jointly packaged into a foaming space with heat collecting module gripper shoe, foaming top board is provided with the foaming inlet of band capping.
Further, also comprising being arranged on base foams between baking zone and finished product unloading port, promote to get loose foaming side seal board and side seal board tension hook locking, promote get loose foaming side seal board and the locking of top board tension hook, and promote heat collecting module foaming and dry the discharge mechanism that finished-product material departs from supporting seat.
Further, described discharge mechanism comprises trip lever, shirk bar, get loose track and shirk track, get loose track and shirk track before cyclic track loop direction, rear setting, get loose track and shirk track front, rear is upwards low in front and back, middle high structure, trip lever to be connected on seat board or supporting seat or cyclic track that advancing rises in circulating with cyclic track and to promote successively by back-moving spring elasticity the locking of foaming side seal board and top board tension hook of getting loose along perpendicular to seat board direction, promote get loose foaming side seal board and the locking state of side seal board tension hook, shirk bar to foam and dry finished-product material along being connected on seat board or supporting seat or cyclic track that advancing rises in circulating with cyclic track and promoting heat collecting module perpendicular to seat board direction by back-moving spring elasticity and depart from supporting seat state.
Further, described discharge mechanism comprises trip lever and shirks bar, trip lever to promote to get loose the locking of foaming side seal board and top board tension hook, the locking state of promote to get loose foaming side seal board and side seal board tension hook along being connected to perpendicular to seat board direction on seat board or supporting seat or cyclic track or base successively in corresponding rising, shirks bar and promotes heat collecting module foaming along being connected to perpendicular to seat board direction on seat board or supporting seat or cyclic track or base and dry finished-product material in corresponding rising and depart from supporting seat state.
Further, described side seal board tension hook is movably hinged on supporting seat, be connected with back-moving spring between side seal board tension hook and supporting seat, outside side seal board tension hook tension foaming side seal board and plate heat collecting module gripper shoe, correspond to trip lever upper states in non-articulated end; Described top board tension hook is movably hinged on supporting seat, and top board tension hook tension foaming top board, foaming side seal board and heat collecting module gripper shoe are that non-articulated end corresponds to trip lever upper states.
Further, described top board tension hook hinged end connects cam, and cam warp beam is movably hinged on supporting seat, and cam is rotated in vertical direction and pushes against supporting seat tension foaming top board pressing foaming side seal board and heat collecting module gripper shoe.
Again further, described seat board or gripper shoe be provided with more than two inside two supporting seats between, through the bracing frame of torsion spring elastic hinge joint, bracing frame corresponding support set thermal modules thermal-collecting tube suitable for reading.
Production procedure of the present invention is:
1, assembling, material feeding: first heat collecting module thermal-collecting tube is transported to material feeding installation opening, thermal-collecting tube is supported on the bracing frame of foaming seat, and gripper shoe correspondence plugs together on the positioning vertical column of foaming seat two ends supporting seat, regulates the corresponding gripper shoe of thermal-collecting tube, pressure torsion spring, by thermal-collecting tube assembling engaging gripper shoe; Then at the outside of gripper shoe correspondence engaging foaming side seal board, back-moving spring rotary side shrouding tension hook tension foaming side seal board and gripper shoe is overcome; Foaming top board correspondence be pressed in foaming side seal board and gripper shoe again, rotation top board tension hook pushes against supporting seat at the cam of its vertical direction hinged end and strains foaming top board pressing foaming side seal board and heat collecting module gripper shoe simultaneously, forms foaming space; Injecting frothing material in the most backward foaming space, and build capping;
2, foam, dry: after having noted expanded material, foaming seat enters middle foaming baking zone with cyclic track, and the fast foaming being convenient to expanded material is shaping;
3, get loose, unloading: foaming seat is after intermediate baking district drying forming, first through getting loose track, get loose track front, rear is upwards low in front and back, middle high structure, when trip lever advances with foaming seat, by getting loose, track overcomes back-moving spring first rise along pushing against trip lever perpendicular to seat board direction, the corresponding top board drag hook that promotes makes cam rotate to unclamp and the pushing against of supporting seat, top board drag hook gets loose foaming top board to foaming side seal board and the pressing of heat collecting module gripper shoe, along with the track that gets loose to middle elevated structure, trip lever rises and continues to promote side seal board tension hook, the tension of side seal board tension hook rotational release foaming side seal board and heat collecting module gripper shoe under action of reset spring, after getting loose, trip lever resets under action of reset spring, then through shirking track, shirk track in front and rear direction in low, the middle high structure in front and back, when shirking bar with the advance of foaming seat, shirk bar by shirking track and overcome back-moving spring along pushing against perpendicular to seat board direction and first rise, correspondingly promote heat collecting module foaming and dry finished-product material and depart from supporting seat, simultaneously, bracing frame is under torsion spring effect, coordinate and shirk bar by the heat collecting module support disengaging supporting seat of band foaming structure, after shirking, shirk bar and reset under action of reset spring,
4, finished product unloading: foaming seat is after getting loose, unloading, and the heat collecting module of band foaming structure is supported on bracing frame, when moving to finished product unloading port with foaming seat, can directly take out by bracing frame, completes the two ends foaming of heat collecting module.
The present invention adopts the corresponding heat collecting module structure of the foaming seat of band side seal, upper laminated structure to be assembled into foaming space, carried out successively drying by foaming seat with cyclic track, automatically get loose, unload, the final heat collecting module directly taking out band foaming structure becomes this product, its structure is simple, easy to operate, time saving and energy saving, assemble component installaiton, foaming mould assembling, foaming operation, product load and unload be integrated, the quality of production and efficiency high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is side seal board of the present invention, top board tightening structure schematic diagram;
Fig. 3 is Fig. 2 left view;
Fig. 4 is the structural representation that the present invention produces band foaming structure heat collecting module.
In figure: base 1, cyclic track 2, upper cover 3, foaming seat 4, material feeding installation opening 5, foaming baking zone 6, finished product unloading port 7, get loose track 8, shirk track 9, seat board 10, bracing frame 11, torsion spring 12, supporting seat 13, positioning vertical column 14, side seal board 15, side seal board tension bolt 151, side seal board tension hook 16, side seal board gets loose plate 161, side seal back-moving spring 17, foaming top board 18, foaming inlet 181, capping 182, top board tension hook 19, compress cam 191, top board gets loose plate 192, trip lever 20, shirk bar 21, back-moving spring 22, roller 23, heat collecting module 24, thermal-collecting tube 25, gripper shoe 26, foaming structure 27.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
Shown in Fig. 4, heat collecting module 24 comprises thermal-collecting tube 25, gripper shoe 26 and foaming structure 27, two sections of equal cross-under gripper shoes 26 of thermal-collecting tube 25, and gripper shoe 26 and water pipe, electric wire equipment are all packaged in foaming structure 27.
Shown in Fig. 1-3, a kind of heat collecting module for water tank-free solar water heater foaming production line comprises base 1, cyclic track 2, upper cover 3 and multiple foaming seat 4, cyclic track 2 is supported on base 1, upper cover 3 is packaged on cyclic track 2 and forms one end material feeding installation opening 5, middle foaming baking zone 6 and other end finished product unloading port 7, it is at material feeding installation opening along cyclic track that multiple foaming seat 4 uniform intervals is arranged on cyclic track 2, move in circles between foaming baking zone and finished product unloading port mobile status, foaming seat 4 comprises seat board 10, two bracing frames 11, two torsion spring 12 and two supporting seats 13, two supporting seats 13 are symmetricly set in two ends on seat board 10, between two bracing frames 11 are symmetricly set in inside two supporting seats, respectively through torsion spring 12 elastic hinge joint on seat board 10, in bracing frame 11 corresponding support set thermal modules thermal-collecting tube 25(accompanying drawing 2 suitable for reading, torsion spring 12 is in compressive state, now bracing frame 11 shrinks), supporting seat 13 is provided with positioning vertical column 14 and foaming side seal board 15, side seal board tension hook 16 and top board tension hook 19, positioning vertical column 14 is arranged at inside foaming side seal board 15, cross-under heat collecting module gripper shoe 26 on positioning vertical column 14, foaming side seal board 15 is crimped with foaming top board 18, foaming top board 18 is provided with the foaming inlet 181 of band capping 182, before foaming side seal board 15, trailing flank is provided with side seal board tension bolt 151, supporting seat 13 is hinged with the side seal board tension hook 16 of band side seal back-moving spring 17, side seal board tension hook 16 correspondence hooks together side seal board tension bolt 151 and strains heat collecting module gripper shoe 26 and foaming side seal board 15, side seal board tension hook 16 front end is provided with side seal board and gets loose plate 161, supporting seat 13 is also hinged with top board tension hook 19, the lower end of top board tension hook 19 is for compressing cam 191, compress on cam 191 or top board tension hook 19 is provided with top board and gets loose plate 192, top board tension hook 19 hinged end compression cam 191 is rotated in vertical direction and pushes against supporting seat 13 tension foaming top board 18 pressing foaming side seal board 15 and heat collecting module gripper shoe 26, foaming top board 18, foaming side seal board 15 and heat collecting module gripper shoe 26 are by the foaming space being jointly packaged into a corresponding foaming structure 27, get loose track 8 and shirk track 9 before cyclic track 2 loop direction, rear setting, get loose track and shirk track front, rear is upwards low in front and back, middle high structure, trip lever 20 to get loose plate 161 along being connected to that seat board 10 advancing in circulating with cyclic track 2 to rise and promoting successively get loose plate 192 and side seal board of top board perpendicular to seat board 10 direction by back-moving spring 22 elasticity, the top board plate 192 that gets loose rotates and gets loose and the pushing against thus the locking of top board tension hook 19 to the side seal board 15 that foams that gets loose of base 10 through compressing cam 191, side seal board get loose plate 161 be rotated in side seal back-moving spring 17 act under get loose side seal board tension hook 16 to foaming side seal board 15 locking, shirking bar 21 makes the related foaming structure of heat collecting module depart from supporting seat state along to be connected on seat board 10 that advancing rises in circulating with cyclic track 2 perpendicular to seat board 10 direction to be promoted heat collecting module gripper shoe 26 bottom by back-moving spring elasticity, now torsion spring 12 makes bracing frame `11 cooperation shirk bar 21 upwards support set thermal modules under twisting force, when to foam, seat 4 loopy moving is to finished product unloading port 7 place, rapid unloading.
Get loose track 8 and shirk track 9 to promotion trip lever 20 and shirk bar 21 time, set up roller 23 at trip lever 20 and the bottom of shirking bar 21, be conducive to normal promotion.

Claims (7)

1. a heat collecting module for water tank-free solar water heater foaming production line, comprise base, cyclic track, upper cover and multiple foaming seat, cyclic track is supported on base, upper cover is packaged on cyclic track and forms one end material feeding installation opening, middle foaming baking zone and other end finished product unloading port, it is at material feeding installation opening along cyclic track that multiple foaming seat uniform intervals is arranged on cyclic track, move in circles between foaming baking zone and finished product unloading port mobile status, it is characterized in that: described foaming seat comprises seat board and two supporting seats, two supporting seats are symmetricly set in seat board two ends, supporting seat is provided with positioning vertical column, foaming side seal board, side seal board tension hook and top board tension hook, positioning vertical column is arranged at inside foaming side seal board, cross-under heat collecting module gripper shoe on positioning vertical column, foaming side seal board is crimped with foaming top board, foaming top board is tightened in foaming side seal board and heat collecting module gripper shoe through top board tension hook, foaming side seal board is tightened in outside heat collecting module gripper shoe through side seal board tension hook and is jointly packaged into a foaming space with heat collecting module gripper shoe, foaming top board is provided with the foaming inlet of band capping.
2. a kind of heat collecting module for water tank-free solar water heater foaming production line according to claim 1, it is characterized in that: also comprise being arranged on base and foam between baking zone and finished product unloading port, promote to get loose foaming side seal board and side seal board tension hook locking, promote get loose foaming side seal board and the locking of top board tension hook, and promote heat collecting module foaming and dry the discharge mechanism that finished-product material departs from supporting seat.
3. a kind of heat collecting module for water tank-free solar water heater foaming production line according to claim 2, it is characterized in that: described discharge mechanism comprises trip lever, shirk bar, get loose track and shirk track, get loose track and shirk track before cyclic track loop direction, rear setting, get loose track and shirk track front, rear is upwards low in front and back, middle high structure, trip lever to be connected on seat board or supporting seat or cyclic track that advancing rises in circulating with cyclic track and to promote successively by back-moving spring elasticity the locking of foaming side seal board and top board tension hook of getting loose along perpendicular to seat board direction, promote get loose foaming side seal board and the locking state of side seal board tension hook, shirk bar to foam and dry finished-product material along being connected on seat board or supporting seat or cyclic track that advancing rises in circulating with cyclic track and promoting heat collecting module perpendicular to seat board direction by back-moving spring elasticity and depart from supporting seat state.
4. a kind of heat collecting module for water tank-free solar water heater foaming production line according to claim 2, it is characterized in that: described discharge mechanism comprises trip lever and shirks bar, trip lever to promote to get loose the locking of foaming side seal board and top board tension hook along being connected to perpendicular to seat board direction on seat board or supporting seat or cyclic track or base successively in corresponding rising, promote get loose foaming side seal board and the locking state of side seal board tension hook, shirk bar to promote heat collecting module foaming along being connected to perpendicular to seat board direction on seat board or supporting seat or cyclic track or base and dry finished-product material in corresponding rising and depart from supporting seat state.
5. according to the arbitrary described a kind of heat collecting module for water tank-free solar water heater foaming production line of claim 3 to 4, it is characterized in that: described side seal board tension hook is movably hinged on supporting seat, be connected with back-moving spring between side seal board tension hook and supporting seat, outside side seal board tension hook tension foaming side seal board and plate heat collecting module gripper shoe, correspond to trip lever upper states in non-articulated end; Described top board tension hook is movably hinged on supporting seat, and top board tension hook tension foaming top board, foaming side seal board and heat collecting module gripper shoe are that non-articulated end corresponds to trip lever upper states.
6. according to the arbitrary described a kind of heat collecting module for water tank-free solar water heater foaming production line of claim 5, it is characterized in that: described top board tension hook hinged end connects cam, cam warp beam is movably hinged on supporting seat, and cam is rotated in vertical direction and pushes against supporting seat tension foaming top board pressing foaming side seal board and heat collecting module gripper shoe.
7. according to the arbitrary described or a kind of heat collecting module for water tank-free solar water heater foaming production line described in 6 of claim 1-4, it is characterized in that: described seat board or gripper shoe be provided with more than two inside two supporting seats between, through the bracing frame of torsion spring elastic hinge joint, bracing frame corresponding support set thermal modules thermal-collecting tube suitable for reading.
CN201410451211.7A 2014-09-06 2014-09-06 A kind of heat collecting module for water tank-free solar water heater foaming production line Active CN104249430B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112512772A (en) * 2018-05-31 2021-03-16 耐克创新有限合伙公司 Cushioning members for articles of footwear and related methods

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Publication number Priority date Publication date Assignee Title
US20030042643A1 (en) * 2001-08-28 2003-03-06 Lammon Douglas L. Process for molding laminate
JP2006142635A (en) * 2004-11-19 2006-06-08 Jsp Corp Method for producing foamed molding having ant-proofing property, foamed molding having ant-proofing property, and thermal insulation construction method
CN101786309A (en) * 2010-03-11 2010-07-28 云南省玉溪市太标太阳能设备有限公司 Foaming production line for water tank heat-insulation layers
KR20110040450A (en) * 2009-10-14 2011-04-20 주식회사 에스티엠코리아 Apparatus for expanding of expandable polystyrene
CN102848512A (en) * 2012-09-04 2013-01-02 皇明太阳能股份有限公司 Solar water heater water storage tank foaming production line
CN204725755U (en) * 2014-09-06 2015-10-28 黄永生 A kind of heat collecting module for water tank-free solar water heater foaming production line

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030042643A1 (en) * 2001-08-28 2003-03-06 Lammon Douglas L. Process for molding laminate
JP2006142635A (en) * 2004-11-19 2006-06-08 Jsp Corp Method for producing foamed molding having ant-proofing property, foamed molding having ant-proofing property, and thermal insulation construction method
KR20110040450A (en) * 2009-10-14 2011-04-20 주식회사 에스티엠코리아 Apparatus for expanding of expandable polystyrene
CN101786309A (en) * 2010-03-11 2010-07-28 云南省玉溪市太标太阳能设备有限公司 Foaming production line for water tank heat-insulation layers
CN102848512A (en) * 2012-09-04 2013-01-02 皇明太阳能股份有限公司 Solar water heater water storage tank foaming production line
CN204725755U (en) * 2014-09-06 2015-10-28 黄永生 A kind of heat collecting module for water tank-free solar water heater foaming production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112512772A (en) * 2018-05-31 2021-03-16 耐克创新有限合伙公司 Cushioning members for articles of footwear and related methods
CN112512772B (en) * 2018-05-31 2023-01-13 耐克创新有限合伙公司 Cushioning members for articles of footwear and related methods

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