Gas flow method is measured indirectly using the flow control valve of installation in the duct
Technical field
The present invention relates to a kind of simple gas flow measurement device and measuring method, belong to pipeline gas flow measurement equipment
And method and technology field.
Background technology
In smelter industrial production, pipeline gas flow generally uses the standard knot such as orifice plate and plug-in type gas flowmeter
Flow device and carry out flow measurement, recycle regulating valve that gas flow is adjusted.From standard throttle apparatus and the stream of regulating valve
Amount calculation formula, which can be seen that both, the characteristics of common, is all to calculate body using pipeline section product and the product of gas flow rate
Product flow, is that gas flow is calculated as permanent area, regulating valve is variable area.Some pipelines cannot pass through gas flowmeter at present
Flow measurement is carried out Deng standard throttle apparatus, its reason one is that the caliber of pipeline is big, straight pipe is small, can not install flow measurement dress
Put, second, being fitted without flowmeter in accurate flow metering conduit is not required to.Therefore how to being fitted without the pipeline of flowmeter
Carry out the problem of flow measurement is current puzzlement enterprise and technical staff.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of simple gas flow measurement device and measuring method, this
Apparatus and method can calculate gas indirectly without using flow instrument equipment using the flow control valve of installation in the duct
Flow, for instructing technique productions, solves not installing in scene or lacks flowmeter but have the difficulty of the flow measurement of regulating valve
Topic.
Solving the technical solution of above-mentioned technical problem is:
A kind of simple gas flow measurement device, its composition include gas pipeline, regulating valve, upstream pressure measurement dress
To put, downstream pressure measuring device, temperature measuring equipment, field control station, operator station, regulating valve is installed on gas pipeline,
Along the direction of gas flow, upstream pressure measuring device is installed on the gas pipeline of regulating valve front portion, downstream pressure measurement dress
Put on the gas pipeline at regulating valve rear portion, temperature measuring equipment is installed on the rear portion of downstream pressure measuring device, adjusts
Valve, upstream pressure measuring device, downstream pressure measuring device, the output signal of temperature measuring equipment connect with field control station respectively
Connect, field control station is connected with operator station.
Above-mentioned simple gas flow measurement device, the regulating valve are electric and pneumatic regulating valve, and upstream pressure measurement fills
It is pressure transmitter to put with downstream pressure measuring device, and temperature measuring equipment is Pt100 thermal resistances.
Using the gas flow measurement method of above-mentioned simple gas flow measurement device, it uses following steps:
1st, the installed discharge characteristic of regulating valve and the flow rate calculation formula of this regulating valve are determined
The discharge characteristic of smelter gas flow regulating valve is one kind in linear characteristic and log characteristic, and regulating valve is selected
After type, discharge characteristic just has determined that;
The flow formula of the regulating valve of linear characteristic is:
The flow formula of the regulating valve of log characteristic is:
In formula (1), formula (2):QiFlow under-regulating valve l apertures, Nm3/h;
QMAXThe adjustable maximum stream flow of-regulating valve, Nm3/h;
QMINThe adjustable minimum discharge of-regulating valve, Nm3/h;
The aperture of l-regulating valve, 0-100%;
The maximum opening of L-regulating valve, equal to 100%.
2nd, flow coefficient C is determinediIt is worth calculation formula
The meter pressure p measured according to the upstream pressure measuring device on gas pipeline1(absolute pressure P before valve1=
100+p1, unit:100kPa), the meter pressure p that downstream pressure measuring device measures2(absolute pressure P after valve2=100+p2, it is single
Position:100kPa) the temperature t (DEG C) measured with temperature measuring equipment, judges the following conditions:
1) P is worked as2> 0.5P1When, it is general flowing gas, selectes the C of regulating valveiCalculation formula:
Work as Qi=QMAXWhen, Ci=CMAX, then (3) be changed into (4):
2) P is worked as2≤0.5P1When, it is obstructed flow gas, selectes the C of regulating valveiCalculation formula:
Work as Qi=QMAXWhen, Ci=CMAX, then (5) be changed into (6):
In formula (3)-formula (6):QiFlow under-regulating valve l apertures, Nm3/h;
γN- gas severe, kg/Nm3;
Ci- regulating valve flow coefficient, Nm3/h;
QMAXThe adjustable maximum stream flow of-regulating valve, Nm3/h;
CMAX- regulating valve maximum stream flow coefficient;
3rd, determine to calculate formula by the gas flow of regulating valve
1) P is worked as2> 0.5P1When, it is general flowing gas
When regulating valve is linear characteristic, (4) are substituted into (1) and obtain (7):
When regulating valve is log characteristic, (4) are substituted into (2) and obtain (8):
2) P is worked as2≤0.5P1When, it is obstructed flow gas
When regulating valve is linear characteristic, (6) are substituted into (1) and obtain (9):
When regulating valve is log characteristic, (6) are substituted into (2) and obtain (10):
4th, the gas flow of regulating valve is calculated
Calculated respectively by formula (7)-formula (10) has the straight line special corresponding to general flowing gas, obstructed flow gas
The gas flow of property and the regulating valve of log characteristic.
The invention has the beneficial effects that:
The present invention provides a kind of simple gas flow measurement device and measuring method, this apparatus and method can not make
With flow instrument equipment, pressure before and after the discharge characteristic of the regulating valve of installation, flow coefficient C i values calculation formula, regulating valve is utilized
Value calculates gas flow indirectly with temperature value, and compared with the orifice flowmeter of actual installation, flow error can control ± 3%
In the range of, for instructing technique productions, flowmeter can not be installed or lack flowmeter by solving in some industrial sites
The problem of flow measurement.It is the configuration of the present invention is simple, easy to use, solve the problem in actual production in simple method,
Especially suitable for not being very accurate Workplace to flow measurement requirement, proved by actual use, this device and survey
Amount method can meet the needs of general technology production completely, saved equipment, reduced production cost.
Brief description of the drawings
Fig. 1 is the structure diagram of the present invention;
Marked in figure as follows:Gas pipeline 1, regulating valve 2, upstream pressure measuring device 3, downstream pressure measuring device 4, temperature
Spend measuring device 5, field control station 6, operator station 7.
Embodiment
Since regulating valve is the indispensable equipment of flow-rate adjustment in metallurgical industry production, regulating valve can be thus utilized
Discharge characteristic formula Simple Calculation gas flow.Using the discharge characteristic of regulating valve, it can be used for non-accurate metering occasion letter
Single estimation gas flow, instructs technique productions.The method of this easy estimation gas flow can be used for following occasion:One
It is that caliber is big, straight pipe is small, can not install flow measurement device;Second, mounted Causing Flowmeter Damages;Third, it is not required to accurately flow
The occasion of gauge amount.Proved by actual use, this method fully meets the needs of general technology production, has simple and practical
The advantages of.
Shown in figure, simple gas flow measurement device include gas pipeline 1, regulating valve 2, upstream pressure measuring device 3,
Downstream pressure measuring device 4, temperature measuring equipment 5, field control station 6.
Regulating valve 2 is installed on gas pipeline 1, and along the direction of gas flow, upstream pressure measuring device 3, which is installed on, to be adjusted
Save on the anterior gas pipeline 1 of valve 2, downstream pressure measuring device 4 is installed on the gas pipeline 1 at 3 rear portion of regulating valve, and temperature is surveyed
Measure the rear portion that device 5 is installed on downstream pressure measuring device 4, regulating valve 2, upstream pressure measuring device 3, downstream pressure measurement dress
The output signal for putting 4, temperature measuring equipment 5 is connected with field control station 6 respectively, and field control station 6 is connected with operator station 7.
Shown in figure, regulating valve 2 is electric and pneumatic regulating valve, upstream pressure measuring device 3 and downstream pressure measurement dress
It is pressure transmitter to put 4, and temperature measuring equipment 5 is Pt100 thermal resistances.
Field control station 6 is made of inputting modular unit, output module, power module, cpu controller part, bus mother board module,
Inputting modular unit, output module, power module, cpu controller part, interface module are connected by bus mother board module and are installed on total
On line bottom plate module.
The interface module of field control station 6 is connected with operator station 7, interface module for industrial switch, ether net stencil,
One kind in fieldbus, operator station 7 are industrial computer or graphic control panel.
The regulating valve 2 of the present invention, upstream pressure measuring device 3, downstream pressure measuring device 4, temperature measuring equipment 5 are distinguished
Valve opening, upstream pressure, downstream pressure, gas temperature are detected, and these detection signals are input to field control station 6 and are carried out
Processing calculates, and obtains gas flow numerical value.
The gas flow measurement method using above-mentioned simple gas flow measurement device of the present invention, it uses following step
Suddenly:
1st, the discharge characteristic of installed regulating valve 2 is determined
The discharge characteristic of smelter gas flow regulating valve 2 be linear characteristic and log characteristic in one kind, regulating valve 2
After type selecting, discharge characteristic just has determined that.
The flow formula of the regulating valve 2 of linear characteristic is:
The flow formula of the regulating valve 2 of log characteristic is:
In formula (1), formula (2):QiFlow under-regulating valve l apertures, Nm3/h;
QMAXThe adjustable maximum stream flow of-regulating valve, Nm3/h;
QMINThe adjustable minimum discharge of-regulating valve, Nm3/h;
(being checked in by the specification of regulating valve);
The aperture of l-regulating valve, 0-100%;
The maximum opening of L-regulating valve, equal to 100%.
2nd, flow coefficient C is determinediIt is worth calculation formula
The meter pressure p measured according to the upstream pressure measuring device 3 on gas pipeline 11(absolute pressure P before valve1
=100+p1, unit:100kPa), the meter pressure p that downstream pressure measuring device 4 measures2(absolute pressure P after valve2=100+p2,
Unit:100kPa) the temperature t (DEG C) measured with temperature measuring equipment 5, judges the following conditions:
1) P is worked as2> 0.5P1When, it is general flowing gas, selectes the C of regulating valve 2iCalculation formula:
Work as Qi=QMAXWhen, Ci=CMAX, then (3) be changed into (4):
2) P is worked as2≤0.5P1When, it is obstructed flow gas, selectes the C of regulating valve 2iCalculation formula:
Work as Qi=QMAXWhen, Ci=CMAX, then (5) be changed into (6):
In formula (3)-formula (6):QiFlow under-regulating valve l apertures, Nm3/h;
γN- gas severe, kg/Nm3;
Ci- regulating valve flow coefficient, Nm3/h;
QMAXThe adjustable maximum stream flow of-regulating valve, Nm3/h;
CMAX- regulating valve maximum stream flow coefficient (is checked in) by the specification of regulating valve.
In theory, in formula (4), formula (6), P1、P2In before valve when should correspond to 2 standard-sized sheet of regulating valve maximum pressure with after valve most
Big pressure.But from the point of view of actual verification, P1、P2Pressure value under 2 a certain aperture of corresponding regulating valve, just as to gas flow
Pressure supplement, this is exactly the innovation of the present invention.
3rd, determine that the gas flow of regulating valve 2 calculates formula
1) P is worked as2> 0.5P1When, it is general flowing gas
When regulating valve 2 is linear characteristic, (4) are substituted into (1) and obtain (7):
When regulating valve 2 is log characteristic, (4) are substituted into (2) and obtain (8):
2) P is worked as2≤0.5P1When, it is obstructed flow gas
When regulating valve is linear characteristic, (6) are substituted into (1) and obtain (9):
When regulating valve is log characteristic, (6) are substituted into (2) and obtain (10):
4th, the gas flow of regulating valve is calculated
Calculated respectively by formula (7)-formula (10) has the straight line special corresponding to general flowing gas, obstructed flow gas
The gas flow of property and the regulating valve of log characteristic.
Part of devices model in the embodiment of the present invention is as follows:
The pressure transmitter model of upstream pressure measuring device 3 and downstream pressure measuring device 4 is EJA530A;
The model WZP-240 of temperature measuring equipment 5;
The composition device of field control station 6 is as follows:
The model 6ES7331-7KF02-0AB0 and 6ES7321-1BL00-0AA0 of inputting modular unit;The model of output module
For 6ES7332-7KF02-0AB0 and 6ES7322-1BL00-0AA0;The model 6ES7307-1KA01-0AA0 of power module;
The model 6ES7 315-2AH14-0AB0 of cpu controller part;Model Moxa EDS-G205, the 6ES7343- of interface module
1EX30-0XE0 and 6ES7153-1AA03-0XB0;The model 6ES7390-1GF30-0AA0 of bus mother board module.
The model of operator station 7 grinds magnificent IPC-610H types.
Embodiment 1
The model ZKJW-0.6S of regulating valve 2, is gas regulator, DN800, and discharge characteristic is log characteristic, R=25
(being provided by regulating valve operation instructions), coal gas density γN=1.36kg/m3, Cmax=217000.
The meter pressure p that upstream pressure measuring device 3 measures1=4~8kPa;
Absolute pressure P before valve1=100+p1=104~108kPa=(1.04~1.08) x100kPa, unit: 100kPa;
The meter pressure p that downstream pressure measuring device 4 measures2=1~5kPa;
Absolute pressure P before valve2=100+p2=101~105kPa=(1.01~1.05) x100kPa, unit: 100kPa.
So always there is P2> 0.5P1。
T=-3 DEG C of the temperature (data in November in winter) that temperature measuring equipment 5 measures.
It is selected to calculate flow formula (8).Detailed data is calculated and see the table below.
Embodiment 2
The model ZKJW-0.6S of regulating valve 2, is combustion air regulating valve, DN1000, and discharge characteristic is log characteristic, R=
25 (being provided by regulating valve operation instructions), combustion air density γN=1.29kg/m3, the maximum stream flow coefficient C of regulating valve 2MAX=
32000 (being provided by regulating valve operation instructions).
The meter pressure p that upstream pressure measuring device 3 measures1=9.5~12kPa;
Absolute pressure P before valve1=100+p1=109.5~112kPa=(1.095~1.12) x100kPa, unit:
100kPa;
The meter pressure p that downstream pressure measuring device 4 measures2=4.5~8kPa;
Absolute pressure P before valve2=100+p2=104.5~108kPa=(1.045~1.08) x100kPa, unit:
100kPa。
So always there is P2> 0.5P1。
T=-3 DEG C of the temperature (data in November in winter) that temperature measuring equipment 5 measures.
It is selected to calculate flow formula (8).Detailed data is calculated and see the table below.
The method of calculation error is in table:The branch gas tube flow Q that flowmeter is measured1(Nm3/ h), what simple and easy method calculated
Gas flow QCoal(Nm3/ h), flowmeter branch gas tube maximum stream flow is 32000 (Nm3/ h), gas flow error (%)=(QCoal-
Q1)/32000x100%;The combustion air branch pipe flow Q that flowmeter is measured2(Nm3/ h), the gas flow Q that simple and easy method calculatesWind
(Nm3/ h), flowmeter combustion air branch pipe maximum stream flow is 45000 (Nm3/ h), combustion air flow error (%)=(QWind-Q2)/
45000x100%.
From result of calculation as can be seen that using regulating valve come Simple Calculation gas flow, the orifice flow with actual installation
Meter compares, and flow error can be controlled in the range of ± 3%, for instructing technique productions, solves that in scene flowmeter can not be installed
Or lack the problem of the flow measurement of flowmeter.
Certain blast-furnace hot-air producer gas (combustion air) calculates flow using regulating valve and obtains current capacity contrast with flow measurement