Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides a kind of novel amino modified resol and preparation method thereof, there is in the molecular structure of this amino modified resol two or more aromatic structure and multiple reactive hydrogen atom simultaneously, structurally more similar with bituminous matter, can be used as the initiator of the hyper-branched emulsion splitter of aromaticity of crude oil dehydration and refinery's dehydrate and desalt of crude oil.
Amino modified resol provided by the present invention, has the novel amido modified phenolic resins of formula I structure.
Wherein n is the positive integer of 0 ~ 6; P, q are the positive integers of 1-5, R
1, R
2and R
3to be carbonatoms be 1 ~ 9 alkyl, also can be-CH
2nH (CH
2cH
2nH)
kh, wherein k is the positive integer of 1-5, and k, p and q can be the same or different, R
1, R
2and R
3can be the same or different; R
4hydrogen atom or methyl.
Amino modified resol of the present invention first under the effect of an acidic catalyst, generates novolak products by phenolic compound and the aldehyde compound of a part, and then add vinyl-amine compounds successively and remaining aldehyde compound carries out modified-reaction; The mol ratio of phenolic compound, aldehyde compound and vinyl-amine compounds is 1.00:(1.00-2.80): (0.15-2.50).
In amino modified resol of the present invention, for the synthesis of aldehyde compound be preferably formaldehyde or acetaldehyde.
In amino modified resol of the present invention, for the synthesis of phenolic compound be preferably in phenol, p-methyl phenol, p-tert-butylphenol, paraoctyl phenol, nonylphenol one or more.
In amino modified resol of the present invention, for the synthesis of vinyl-amine compounds be preferably in quadrol, diethylenetriamine, triethylene tetramine, tetraethylene pentamine or five ethene hexamines one or more.
In amino modified resol of the present invention, for the synthesis of an acidic catalyst be preferably in sulfuric acid, oxalic acid, phosphoric acid, Phenylsulfonic acid, p-methyl benzenesulfonic acid one or more.
The preparation method of amino modified resol of the present invention, first generate novolak products by aldehyde compound back flow reaction 2h-6h under the effect of an acidic catalyst of phenolic compound and 50% ~ 80% molar weight, and then add vinyl-amine compounds and remaining aldehyde compound successively in 60 DEG C-110 DEG C reaction 2h-8h, the target product finally obtained.
The invention has the advantages that and adopt hybrid technology in molecule, multiple phenyl ring and multiple reactive hydrogen structural integrity are entered in the molecule of a starter molecules and amino modified resol, there is in the molecular structure of this amino modified resol aromatic structure and multiple reactive hydrogen atom simultaneously, can be used as the initiator of the hyper-branched emulsion splitter of aromaticity of crude oil dehydration and refinery's dehydrate and desalt of crude oil.
Embodiment
Embodiment 1
Electric stirring is being housed, in the there-necked flask of thermometer and prolong, add the phenol of 94.0g, the formaldehyde solution of the 38%-40% of 38.5g, open and stir, the catalyst sulfuric acid of 0.2g is added after phenol dissolves completely, slowly be warming up to system backflow, after reaction 2h, stop heating, the quadrol of 240.0g is added when temperature is down to below 45 DEG C, stir, then at 45 DEG C, drip the formaldehyde solution of the 38%-40% of 307.7g, 60 DEG C of reaction 8h are warmed up to after dropwising, last at 135 DEG C, reduce pressure under 202Pa the water steamed in system, obtain target quadrol modified phenolic resins, its average formula is such as formula shown in II.
Embodiment 2
Electric stirring is being housed, in the there-necked flask of thermometer and prolong, add the nonylphenol of 22.0g, the formaldehyde solution of the 38%-40% of 67.3g, open and stir, add the catalyzer tosic acid of 2.5g, slowly be warming up to system backflow, after reaction 3h, be warming up to 135 DEG C, reduce pressure the 2h that dewaters under 202Pa, stop heating and vacuumize, the diethylenetriamine of 30.0g is added when temperature is down to below 100 DEG C, stir, then at 80 DEG C, drip the formaldehyde solution of the 38%-40% of 21.0g, dropwise rear insulation 80 DEG C reaction 4h, last at 135 DEG C, reduce pressure under 202Pa the water steamed in system, obtain target diethylenetriamine modification resol in the ninth of the ten Heavenly Stems, its average formula is as shown in formula III.
Embodiment 3
Electric stirring is being housed, in the there-necked flask of thermometer and prolong, add the p-tert-butylphenol of 150.0g, the formaldehyde solution of the 38%-40% of 57.7g, open and stir, add the catalyzer oxalic acid of 5g, slowly be warming up to backflow, 2g oxalic acid is added again after reaction 3h, continue reaction 1h, stop heating, the triethylene tetramine of 73.1g is added when temperature is down to below 45 DEG C, stir, then at 45 DEG C, drip the formaldehyde solution of the 38%-40% of 38.5g, 70 DEG C of reaction 6h are warmed up to after dropwising, last at 135 DEG C, reduce pressure under 202Pa the water steamed in system, obtain target triethylene tetramine modification tert butyl phenolic resin, its average formula is such as formula shown in IV.
Embodiment 4
Electric stirring is being housed, in the there-necked flask of thermometer and prolong, add the p-tert-butylphenol of 75.0g, the nonylphenol of 110.0g, the formaldehyde solution of the 38%-40% of 38.5g, open and stir, add the catalyzer phosphoric acid of 1.0g, slowly be warming up to system backflow, the oxalic acid adding 1.0g after reaction 3h continues reaction 1h, stop heating, the tetraethylene pentamine of 189.0g is added when temperature is down to below 45 DEG C, stir, then at 45 DEG C, drip the formaldehyde solution of the 38%-40% of 76.9g, 80 DEG C of reaction 4h are warmed up to after dropwising, last at 135 DEG C, reduce pressure under 202Pa the water steamed in system, obtain target tetraethylene pentamine modification tertiary butyl nonylphenolic resin, its average structure is such as formula shown in V.
Embodiment 5
Electric stirring is being housed, in the there-necked flask of thermometer and prolong, add the paraoctyl phenol of 206.3g, the formaldehyde solution of the 38%-40% of 51.5g, open and stir, the catalyzer p-methyl benzenesulfonic acid of 2.0g is added after phenol dissolves completely, slowly be warming up to system backflow, add 1g oxalic acid after reaction 4h and continue reaction 1h, stop heating, the five ethene hexamines of 126.6g are added when temperature is down to below 45 DEG C, stir, then at 45 DEG C, drip the formaldehyde solution of the 38%-40% of 40% of 51.5g, 80 DEG C of reaction 4h are warmed up to after dropwising, last at 130 DEG C, reduce pressure under 202Pa the water steamed in system, obtain target five ethene hexamine modification octyl phenolic, its average structure is such as formula shown in VI.
Embodiment 6
In the enamel reaction still of 5 sides, by nonyl phenol: the ratio of the amount of formaldehyde=1:0.85 feeds intake, add the nonylphenol of about 2.0 tons, the formaldehyde solution of 0.59 ton of 38%-40% from raw material scale tank.Start and stir, and the phosphoric acid adjust ph adding 30% is 1.0-2.0 scope.Progressively heat, stop heating when temperature in the kettle reaches about 80 DEG C.Owing to being thermopositive reaction, material temperature can rise to boiling automatically, 1h is kept after boiling balance, cool to 75 DEG C, add phosphoric acid again, the phosphoric acid consumption that front and back add for twice is 0.08% of nonylphenol quality, slowly be warming up to boiling again, maintain about 1h, cool to 50 DEG C, add the diethylenetriamine of 0.4 ton and the tetraethylene pentamine of 0.4 ton, the formaldehyde solution of the 38%-40% of 0.14 ton is dripped after stirring, after be warmed up to 110 DEG C reaction 3h, last at 135 DEG C, reduce pressure under 387Pa the water steamed in system, obtain target diethylenetriamine and triethylene tetramine modification nonylphenolic resin, its average structure is such as formula shown in VII.
Embodiment 7
Electric stirring is being housed, in the there-necked flask of thermometer and prolong, add the phenol of 94.0g, 55.5g 40% acetaldehyde solution, open and stir, the catalyzer Phenylsulfonic acid of 2.0g is added after phenol dissolves completely, slowly be warming up to system backflow, after reaction 6h, stop heating, the diethylenetriamine of 214g is added when temperature is down to below 45 DEG C, stir, then at 45 DEG C, drip the acetaldehyde solution of 40% of 220g, 100 DEG C of reaction 2h are warmed up to after dropwising, last at 130 DEG C, reduce pressure under 202Pa the water steamed in system, obtain target diethylenetriamine modified phenol acetaldehyde resin, its average formula is such as formula shown in VIII.
Embodiment 8
Electric stirring is being housed, in the there-necked flask of thermometer and prolong, add the p-tert-butylphenol of 75.0g, 46.0g phenol, the formaldehyde solution of the 38%-40% of 38.5g, open and stir, add the catalyzer tosic acid of 2.0g, slowly be warming up to system backflow, the oxalic acid adding 1.0g after reaction 2h continues reaction 1h, stop heating, the diethylenetriamine of 161.0g is added when temperature is down to below 45 DEG C, stir, then at 45 DEG C, drip the formaldehyde solution of the 38%-40% of 115.4g, 90 DEG C of reaction 4h are warmed up to after dropwising, last at 135 DEG C, reduce pressure under 202Pa the water steamed in system, obtain target diethylenetriamine modification tert.-butylbenzene phenolic group resol, its average formula is such as formula shown in IX.
Embodiment 9
Electric stirring is being housed, in the there-necked flask of thermometer and prolong, add 206.0g to octyl phenol, 91.6g 40% acetaldehyde solution, open and stir, add the catalyzer tosic acid of 2.5g, slowly be warming up to system backflow, after reaction 3h, be warming up to 135 DEG C, reduce pressure the 2h that dewaters under 202Pa, stop heating and vacuumize, the diethylenetriamine of 36.0g is added when temperature is down to below 100 DEG C, stir, then at 80 DEG C, drip the acetaldehyde solution of 40% of 36.7g, dropwise rear insulation 80 DEG C reaction 4h, last at 135 DEG C, reduce pressure under 202Pa the water steamed in system, obtain target diethylenetriamine modification octyl phenolic, its average formula is such as formula shown in X.
Embodiment 10
Electric stirring is being housed, in the there-necked flask of thermometer and prolong, add the p-tert-butylphenol of 75.0g, 46.0g phenol, the formaldehyde solution of the 38%-40% of 38.5g, open and stir, add the catalyzer phosphoric acid of 1.0g, slowly be warming up to system backflow, the oxalic acid adding 1.0g after reaction 2h continues reaction 1h, stop heating, the tetraethylene pentamine of 283.5g is added when temperature is down to below 45 DEG C, stir, then at 45 DEG C, drip the formaldehyde solution of the 38%-40% of 115.4g, 80 DEG C of reaction 4h are warmed up to after dropwising, last at 135 DEG C, reduce pressure under 202Pa the water steamed in system, obtain target tetraethylene pentamine modification tert-butyl phenol phenol novolacs, its average formula is such as formula shown in XI.
Embodiment 11
With the amino modified resol prepared in various embodiments of the present invention for initiator, according to initiator: propylene oxide: the quality of oxyethane=1:59:12 is than synthesizing polyether type emulsion splitter, each emulsion splitter title represents with " ' embodiment number '-polyethers ", and the effect of they and conventional polyether emulsion splitter AE6051 is contrasted, the crude oil production fluid for contrast experiment takes from the different offshore oilfield of China.
Contrast 1:
Table 1: oil sample is originated: SZ36-1 oil field temperature: 68 DEG C of oil samples are moisture: about 50% hybrid mode: hand 200 times
Contrast 2:
Table 2: oil sample is originated: WZ11-4 oil field temperature: 77 DEG C of oil samples are moisture: about 35% hybrid mode: hand 200 times
Can clearly find out from contrast table: the polyether demulsification agent effect adopting amino modified resol provided by the invention to prepare is better than conventional polyether emulsion splitter.