CN104227764A - Rubber ultra-thin dialysis dividing and cutting machine - Google Patents
Rubber ultra-thin dialysis dividing and cutting machine Download PDFInfo
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- CN104227764A CN104227764A CN201410430518.9A CN201410430518A CN104227764A CN 104227764 A CN104227764 A CN 104227764A CN 201410430518 A CN201410430518 A CN 201410430518A CN 104227764 A CN104227764 A CN 104227764A
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Abstract
The invention relates to a rubber ultra-thin dialysis dividing and cutting machine. The rubber ultra-thin dialysis dividing and cutting machine mainly comprises a work table, upper and lower cutter propping mechanisms, a belt cutter transmission mechanism, a feeding transmission mechanism, upper and lower ascending and descending transmission mechanisms, a cutter grinding mechanism and a control system which are respectively arranged on a machine frame. The rubber ultra-thin dialysis dividing and cutting machine has the technical characteristics that the upper and lower ascending and descending transmission mechanisms comprise upper and lower ascending and descending combining devices, upper and lower ascending and descending motors, upper and lower hitching leg devices and lead screws, the upper ascending and descending combining device comprises two worm wheel and worm rod ascending and descending machines which are connected and fixed on a bridge frame through connecting shafts, the lower ascending and descending combining device comprises two worm wheel and worm rod ascending and descending machines which are connected and fixed on the machine frame through connecting shafts, the worm wheel and worm rod ascending and descending machines are respectively connected with two ends of the lead screws and are respectively connected with the upper and lower ascending and descending motors, the upper and lower hitching leg devices respectively comprise hitching leg seats and hitching legs, the hitching leg seats are arranged on slide blocks arranged in a linear guide rail arranged on the machine frame, the lead screws are connected with the hitching leg seats for driving the hitching leg seats to be in a vertical sliding state along the linear guide rail, the hitching legs are arranged in the hitching leg seats, and embossing rollers are respectively arranged on the hitching legs.
Description
Technical field
The present invention relates to a kind of rubber cutting machine, is the ultra-thin dialysis cutting machine of rubber for cutting rubber detection section specifically.
Background technology
Along with developing by leaps and bounds of auto industry, more and more higher to the technical requirement of tyre production manufacturing process, the tire of traditional mode of production is all that technology, feel, range estimation are to determine its grade by rule of thumb, and its test result accuracy is low, and product safety can not get ensureing.The equipment of current detection tyre production be by sulfuration before and after rubber for tire section, proportioning and the related performance indicators such as elasticity, pulling force of molecular structure distribution and chemical composition in unit are is detected by precision instrument, existing microtome precision is not high, in uneven thickness, cut into slices imperfect, the direct accuracy affecting testing result, brings certain potential safety hazard to tire used.
Summary of the invention
The object of this invention is to provide that a kind of precision of cutting into slices is high, error is little, the ultra-thin dialysis cutting machine of simple to operate, that operating efficiency is high rubber.
In order to achieve the above object, the technical solution used in the present invention is: the ultra-thin dialysis cutting machine of rubber mainly comprises the workbench be all arranged in frame, on, lower top cutter mechanism, band cutter transmission mechanism, feeding drive mechanism, on, lower elevating drive mechanism, knife grinding mechanism and control system, its technical characterstic is that described oscilaltion transmission mechanism comprises, lower lifting combination unit, on, lower lifting motor, on, lower hanger device, screw mandrel, the locking device of coming down to a lower group of rising comprises two the worm and gear lifts be connected and fixed on through connecting axle on crane span structure, lower lifting combination unit comprises two the worm and gear lifts be connected and fixed on through connecting axle in frame, worm and gear lift is connected to the two ends of screw mandrel, wherein worm and gear lift is respectively with upper, lower lifting motor connects, upper and lower hanger device comprises hanging feet seat, hanging feet respectively, hanging feet seat is installed on the slide block in the line slideway in frame, screw mandrel connection suspension runners drive hanging feet seat linearly guide rail presents lower sliding state, and hanging feet is installed in hanging feet seat, hanging feet is respectively equipped with colored roller.
Described band cutter transmission mechanism comprises band cutter motor, operator wheel, secondary break bar, band cutter, the running of band cutter motor-driven operator wheel, and the transfer of band cutter transmission break bar realizes the cycle operation of band cutter;
Described secondary break bar is installed on holistic planker bearing block, and planker bearing block connecting fluid press pump moves to the left or to the right, and hydraulic pump is provided with rotatable hydraulic pressure pump valve.
Described feeding drive mechanism comprises feeding motor, feeding viarable speed case, upper and lower universal drive shaft, upper and lower colored roller, feeding motor-driven gearbox, by two output shafts on gearbox through upper and lower universal drive shaft respectively the upper and lower colored roller of transmission make flower roller make circular motion in opposite directions and realize feeding; Gearbox is provided with a gear shifting handle.
Described micro-adjusting mechanism comprises two dial gauges, and one end of crane span structure is provided with dial gauge, and dial gauge and the contact plate be installed on upper hanging feet seat are in contact or released state finely tunes the stroke up and down of colored roller; Frame is provided with dial gauge, and dial gauge and table surface are in contact or released state finely tune the stroke up and down of lower colored roller.
The technical scheme that the present invention also comprises has: described connecting axle is formed by connecting by two sections of beam warp clutches respectively, and connecting axle is respectively equipped with adjusting handle; Upper and lower connecting axle or upper connecting axle or lower connecting axle are provided with magnetic force induction device, and frame is provided with the sensor connection control system corresponding with magnetic force induction device; Described knife grinding mechanism comprises support, screw rod, blade grinder, and screw rod connects blade grinder through bearing, and screw rod is angularly installed on support and the blade angle of blade grinder upper-lower position and blade grinder is all coordinated with band cutter; Described top cutter mechanism comprises top bar holder and top knife plate, and top knife plate is arranged on the bar holder of top and is placed in and pushes up bar holder and push up band cutter between knife plate in hold out against or relaxation state realizes being with the adjustment of cutter blade edge position; Described upper hanging feet seat is connected with air bag; Lower hanging feet seat is connected with workbench, and workbench lower horizontal is provided with the air jet pipe of band some pores; Described band cutter motor, feeding motor, lifting motor, air bag are all connected to control system.
After adopting above technical scheme, the beneficial effect that the present invention reaches is:
1, the dial gauge of microcall is coordinated by upper and lower elevating drive mechanism, regulate through control system and cut thickness, finely tune dial gauge by hand, realize that section precision is high, error is little, the most I of section precision reaches 0.15mm, meets the rubber product dialysis testing requirements such as tire;
2, by the hydraulic pressure pump valve adjustment of band cutter mechanism, be with the tensioning appropriateness of cutter when guaranteeing that cutting machine uses, both improve the precision of section, and extended again the service life of band cutter, reduce use cost;
3, to be connected on knife grinding mechanism through screw rod can adjusting screw(rod) at any time for blade grinder, unclamp or tighten screw rod and guarantee blade grinder and band cutter gap, or the adjusting screw(rod) angle be installed on knife grinding mechanism makes blade grinder be certain blade angle with band cutter, reach desirable sharpening effect, the precision of the rubber section after cutting, quality are all improved a lot.
4, the difference of rubber types, the difference of required precision of cutting into slices is cut according to institute, the multiple charging rate of adjustable feeding drive mechanism gear shift, raw material is sent to band cutter through upper and lower colored roller, or accommodation zone cutter motor speed control cincture cutter cycle operation speed, reach different section required precisions, applied widely.
5, during feeding, staff encounters the air bag on upper hanging feet seat, and cutting machine emergent stopping works, and avoid being spent roller to be involved in the accident of meeting accident, security performance is high; During blank, the air jet pipe of band some the pores below workbench contributes to blowing afloat the rubber sheet after cutting, and prevents thin slice from crispaturaing, and section one-shot forming, slice efficiency is high.
Compact conformation of the present invention, charging is convenient, and handling safety performance is high, section precision is high, error is little, it is complete to cut into slices, contribute to the accuracy of the dialysis Detection results improving rubber tyre, rubber goods quality is guaranteed, be applicable to all kinds of detection experiment and producer's inspection use.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the left view of Fig. 1.
In figure: frame 1, band cutter motor 2, operator wheel 3, control system 4, dial gauge 5, 8, sensor 6, magnetic force induction device 7, screw mandrel 9, 16, worm and gear lift 10, 17, 28, 31, connecting axle 11, 30, crane span structure 12, flower roller 13, 14, adjusting handle 15, 29, lifting motor 18, 27, universal drive shaft 19, 21, feeding motor 20, gear shifting handle 22, gearbox 23, planker bearing block 24, hydraulic pressure pump valve 25, secondary break bar 26, band cutter 32, top bar holder 33, top knife plate 34, hanging feet seat 35, 44, hanging feet 36, 45, contact plate 37, air bag 38, workbench 39, screw rod 40, blade grinder 41, 42, support 43.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
The ultra-thin dialysis cutting machine of rubber shown in Fig. 1,2, frame 1 upper end is provided with control system 4.In frame 1, left and right both sides are respectively equipped with operator wheel 3 and secondary break bar 26, operator wheel 3 is connected in the band cutter motor 2 in frame 1 through belt, secondary break bar 26 has the planker bearing block 24 of hydraulic pressure pump valve 25 through bearing connecting band, operator wheel 3 and secondary break bar 26 are provided with band cutter 32, frame 1 between operator wheel 3 and secondary break bar 26 is provided with support 42, support 42 is provided with screw rod 40, screw rod 40 connects blade grinder 41,42 through bearing, and screw rod 40 is angularly installed on support 43 and the blade angle of the upper and lower position of blade grinder 42,41 and blade grinder 40 is all coordinated with band cutter 32 upper and lower surface, frame 1 is provided with the top bar holder 33 of band screw rod, top bar holder 33 is provided with top knife plate 34 makes band cutter 32 be between top bar holder 33 and top knife plate 34, frame 1 between operator wheel 3 and secondary break bar 26 is upper left, right both sides are respectively equipped with screw mandrel 9, 16, screw mandrel about 9 two ends are connected to worm and gear lift 10, 31, screw mandrel about 16 two ends are connected to worm and gear lift 17, 28, worm and gear lift 17, 28 are connected to lifting motor 18, 27, worm and gear lift 10, 17 to connect through connecting axle 11 and to be fixed on crane span structure 12 two ends, worm and gear lift 28, 31 to connect through connecting axle 30 and to be fixed in frame 1, connecting axle 11, 30 are formed by connecting by two sections of beam warp clutches, connecting axle 11, adjusting handle 15 is respectively equipped with on 30, 29, screw mandrel 9,16 is all connected and installed in the hanging feet seat 35,44 in frame 1 on line slideway inner slide, hanging feet seat 35,44 is arranged at band cutter about 32 both sides respectively, hanging feet 36 is provided with in hanging feet seat 35, hanging feet 36 is provided with colored roller 13, be provided with hanging feet 45 in hanging feet seat 44, hanging feet 45 be provided with lower colored roller 14, upper colored roller 13,14 connects gearbox 23 through universal drive shaft 19,21 respectively, and gearbox 23 connects feeding motor 20, gearbox 23 is provided with gear shifting handle 22, hanging feet seat 35 is connected with contact plate 37 and air bag 38, hanging feet seat 44 is connected with workbench 39, workbench 39 lower horizontal is provided with the air jet pipe of band some pores, crane span structure 12 is provided with dial gauge 8 with contact plate 37 in contacting or released state, frame 1 being provided with dial gauge 5 with workbench 39 table top is contact or released state, be equipped with magnetic force induction device 7 outside worm and gear lift 10,31, frame 1 is provided with the sensor 6 (accompanying drawing middle and lower part magnetic force induction device 7 and sensor 6 are and draw) in magnetic force induction device 7 correspondence, band cutter motor 2, sensor 6, lifting motor 18,27, feeding motor 20, air bag 38 is by control system 4 connection control.
Below the operating procedure of the present invention when using:
1, be with the adjustment of cutter mechanism: the first tensioning of adjustment belt cutter, rotating hydraulic pump valve makes the overall planker bearing block be installed on secondary break bar move to the left or to the right, regulates operator wheel and secondary break bar spacing, band cutter and securable or unclamp; Then the front and back position of adjustment belt cutter, by top bar holder screw handle clockwise or be rotated counterclockwise, top bar holder and top knife plate advance or retreat, according to different sliced materials requirement, the distance that control cincture cutter blade is gone out, makes band cutter adjust to correct position and cuts open a layer precision effect to reach desirable.
2, the adjustment of knife grinding mechanism: after start, the transmission of band cutter driven by motor pulley concial disk makes driving wheel operate, the transfer of band cutter transmission break bar, thus realize band cutter cycle operation, the blade grinder of knife grinding mechanism is driven to whet a knife with cutter running, on adjustment knife grinding mechanism, the screw rod angle of inclination of each blade grinder adjusts the blade angle of blade grinder, unclamps or tightens screw rod to adjust blade grinder and the gap of being with cutter, to reach desirable sharpening effect.
3, gear adjustment: the feeding gear selecting corresponding gearbox by sliced materials, gearbox drives upper and lower colored roller running, to reach desirable charging rate through universal drive shaft.
4, the adjustment of feed thickness: set corresponding numerical value according to sliced materials thickness adjustment control system, control system calculates and the corresponding number of turns of motor rotation under controlling corresponding numerical value, connect connecting axle through lifting motor and drive the worm and gear lift running of rising and falling assembled base, the leading screw connecting worm and gear lift drives upper hanging feet seat to move up and down, thus realize automatic adjustment upper flower roller and the spacing being with cutter, meet feed thickness requirement, be conducive to the automatic feed of sliced materials.If feed thickness is with upper colored roller and be with cutter spacing not meet, the switch control rule charging of opening by control system is exited.
5, the adjustment of slice thickness: set corresponding numerical value according to required slice thickness adjustment control system, control system calculates and the corresponding number of turns of motor rotation under controlling corresponding numerical value, the worm and gear lift running that connecting axle drives lower lifting assembled base is connected through lifting motor, the leading screw connecting worm and gear lift drives lower hanging feet seat to move up and down, thus realize the spacing of self-adjusting straps cutter and lower colored roller, meet slice thickness requirement, most slice thickness of the present invention can reach 0.15mm.
6, trial cut, fine setting: after control system sets colored roller and is with cutter spacing, is with cutter and lower colored roller spacing, trial cut is carried out to sliced materials.Sliced materials is put on workbench, push and spend charging between roller up and down, the section situation gone out by trial cut, by adjusting handle manual rotation connecting axle on connecting axle, drive the worm and gear lift running of lifting assembled base, the leading screw making to be connected to worm and gear lift drives hanging feet seat to move up and down, with reference to dial gauge fine setting upper flower roller with band cutter spacing, be with cutter and lower colored roller spacing, can repeatedly trial cut, finely tune to reach desirable section feed thickness and slice thickness.Fine setting numerical value is connected to the sensor feedback of control system to control system by the magnetic force induction device being arranged at connecting axle one end in frame, is convenient to system-computed precise spacings numerical value.
7, cyclic slice: sliced materials is put on workbench, push set spend between roller up and down, the section completed is with leachy air jet pipe to blow and is prevented from crispaturaing under being arranged at workbench, taking-up that can be timely, complete, and the sliced materials spending roller to release up and down is served the work of worktable panel cyclic slice gradually.If operating personnel encounter air bag because of carelessness, air bag feedback signal to control system controls to quit work, and can prevent unexpected injury from occurring.
The present invention is that lower colored roller is cut into slices with band cutter, otherwise also can cut into slices through upper colored roller and band cutter, and its operating process is close with said process, also in protection domain.
Claims (10)
1. the ultra-thin dialysis cutting machine of rubber, frame (1) is provided with workbench (39), on, lower top cutter mechanism, band cutter transmission mechanism, feeding drive mechanism, on, lower elevating drive mechanism, knife grinding mechanism, control system (4), is characterized in that: described oscilaltion transmission mechanism comprises, lower lifting combination unit, on, lower lifting motor (18,27), on, lower hanger device, screw mandrel (9, 16), the locking device of coming down to a lower group of rising comprises two the worm and gear lifts (10 being connected and fixed on crane span structure (12) two ends through connecting axle (11), 17), lower lifting combination unit comprises two the worm and gear lifts (28 be connected and fixed on through connecting axle (30) in frame (1), 31), worm and gear lift (10, 31) two ends of screw mandrel (9) are connected to, worm and gear lift (17, 28) two ends of screw mandrel (16) are connected to, on worm and gear lift (17,28) connects respectively, lower lifting motor (18,27), upper and lower hanger device comprises hanging feet seat (35 respectively, 44), hanging feet (36,45), hanging feet seat (35,44) be installed on the slide block in the line slideway in frame (1), screw mandrel (9,16) connection suspension runners (35,44) drive hanging feet seat linearly guide rail present lower sliding state, hanging feet (36,45) is installed on hanging feet seat (35,44) in, hanging feet (36,45) is respectively equipped with colored roller (13,14).
2. the ultra-thin dialysis cutting machine of rubber according to claim 1, it is characterized in that: described band cutter transmission mechanism comprises band cutter motor (2), operator wheel (3), secondary break bar (26), band cutter (32), band cutter motor (2) transmission operator wheel (3) running, band cutter (32) transmission break bar (26) transfer realizes the cycle operation of band cutter (32).
3. the ultra-thin dialysis cutting machine of rubber according to claim 2, it is characterized in that: described secondary break bar (26) is installed on holistic planker bearing block (24), planker bearing block (24) connects rotatable hydraulic pressure pump valve (25) through hydraulic pump and regulates planker bearing block (24) to move to the left or to the right.
4. the ultra-thin dialysis cutting machine of rubber according to claim 1, it is characterized in that: described feeding drive mechanism comprises feeding motor (20), gearbox (23), upper and lower universal drive shaft (19,21), upper and lower colored roller (13,14), feeding motor (20) transfer gear box (23), by upper two output shafts of gearbox (23) through upper and lower universal drive shaft (19,21) the upper and lower colored roller of transmission (13,14) makes flower roller make circular motion in opposite directions and realizes feeding respectively; Gearbox (23) is provided with a gear shifting handle (22).
5. the ultra-thin dialysis cutting machine of rubber according to claim 1, it is characterized in that: described micro-adjusting mechanism comprises two dial gauges (5,8), one end of crane span structure (12) is provided with dial gauge (5), and dial gauge (5) and the contact plate (37) be installed on upper hanging feet seat (35) are in contact or released state finely tunes the stroke up and down of colored roller (13); Frame (1) is provided with dial gauge (8), dial gauge (8) and workbench (39) table top are in contact or released state finely tune the stroke up and down of lower colored roller (14).
6. the ultra-thin dialysis cutting machine of rubber according to claim 1, it is characterized in that: described connecting axle (11,30) is formed by connecting by two sections of beam warp clutches respectively, connecting axle (11,30) adjusting handle (15,29) is respectively equipped with on; Upper and lower connecting axle (11,30) or upper connecting axle (11) or lower connecting axle (30) be provided with magnetic force induction device (7), frame (1) is provided with sensor (6) connection control system (4) corresponding with magnetic force induction device (7).
7. the ultra-thin dialysis cutting machine of rubber according to claim 1, it is characterized in that: described knife grinding mechanism comprises support (43), screw rod (40), blade grinder (41,42), screw rod (40) connects blade grinder (41 through bearing, 42), screw rod (40) is angularly installed on support (43) and makes blade grinder (41,42) blade angle of upper-lower position and blade grinder (41,42) all coordinates with band cutter (32).
8. the ultra-thin dialysis cutting machine of rubber according to claim 1, it is characterized in that: described top cutter mechanism comprises top bar holder (33) and top knife plate (34), top knife plate (34) be arranged at top bar holder (33) above and be placed in push up bar holder (33) and push up between knife plate (34) band cutter (32) in jacking or pine state of moving back realize being with cutter (32) blade edge position to adjust.
9. the ultra-thin dialysis cutting machine of rubber according to claim 1, is characterized in that: described hanging feet seat (35) is connected with air bag (38); Hanging feet seat (44) is connected with workbench (39), workbench (39) lower horizontal is provided with the air jet pipe of band some pores.
10. the ultra-thin dialysis cutting machine of the rubber according to claim 1-9, it is characterized in that: described band cutter motor (2), feeding motor (20), lifting motor (18,27), air bag (38) all connection control system (4).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410430518.9A CN104227764B (en) | 2014-08-28 | 2014-08-28 | The ultra-thin dialysis cutting machine of rubber |
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| CN201410430518.9A CN104227764B (en) | 2014-08-28 | 2014-08-28 | The ultra-thin dialysis cutting machine of rubber |
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| CN104227764A true CN104227764A (en) | 2014-12-24 |
| CN104227764B CN104227764B (en) | 2016-07-06 |
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| CN201410430518.9A Active CN104227764B (en) | 2014-08-28 | 2014-08-28 | The ultra-thin dialysis cutting machine of rubber |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105291154A (en) * | 2015-10-13 | 2016-02-03 | 从友郁 | Fresh meat slicing device |
| CN106078848A (en) * | 2016-06-30 | 2016-11-09 | 中国人民解放军国防科学技术大学 | A kind of cutting off machine preparing sample bone |
| CN107201620A (en) * | 2017-06-16 | 2017-09-26 | 五洋纺机有限公司 | Intelligent Multi layer fabric separate machine |
| CN110181589A (en) * | 2019-04-15 | 2019-08-30 | 安徽绿谷新材料有限公司 | A kind of efficient rubber slicing device |
| CN113977721A (en) * | 2021-12-06 | 2022-01-28 | 泰兴市双羊机械工程有限公司 | Thickness-adjustable cork wood splitting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105291154A (en) * | 2015-10-13 | 2016-02-03 | 从友郁 | Fresh meat slicing device |
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| CN113977721A (en) * | 2021-12-06 | 2022-01-28 | 泰兴市双羊机械工程有限公司 | Thickness-adjustable cork wood splitting machine |
| CN113977721B (en) * | 2021-12-06 | 2023-05-02 | 泰兴市双羊机械工程有限公司 | Thickness-adjustable cork splitting machine |
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| CN104227764B (en) | 2016-07-06 |
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Address after: 225400 Guxi Town Industrial Park, Taixing City, Taizhou City, Jiangsu Province Patentee after: TAIXING CITY SHUANG YANG MECHANICAL ENGINEERING Co.,Ltd. Address before: 225400 Guxi Town Industrial Park, Taixing City, Taizhou City, Jiangsu Province Patentee before: TAIXING SHUANGYANG LEATHER MACHINE FACTORY |
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