CN104226427A - Large-flow split type grinding device of nanometer sand mill - Google Patents
Large-flow split type grinding device of nanometer sand mill Download PDFInfo
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- CN104226427A CN104226427A CN201410404905.5A CN201410404905A CN104226427A CN 104226427 A CN104226427 A CN 104226427A CN 201410404905 A CN201410404905 A CN 201410404905A CN 104226427 A CN104226427 A CN 104226427A
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Abstract
The invention relates to a large-flow split type grinding rotor device. The large-flow split type grinding rotor device comprises a rotating core, wherein one end of the rotating core is connected with a main shaft, the rotating core is driven to rotate by the main shaft, a hollow grinding rack is fixedly arranged on the other end of the rotating core, the rotating core and the grinding rack form a concentric rotating body with the same diameter, a plurality of rows of detachable grinding blocks are circumferentially installed along the circumferential wall of the rotating body, detachable spacing blocks are installed between two adjacent grinding blocks in each row, and material passing openings are formed between every two adjacent rows of grinding blocks and communicated with an inner cavity of the grinding rack. According to a grinding rotor, all of the grinding blocks and the spacing blocks are connected to the rotating body in a sleeved mode, when one grinding block is worn, only the rotor is disassembled, so as to replace the worn grinding block, so that the replacement cost is low. According to the large-flow split type grinding rotor device, the grinding blocks are completely distributed in the whole axial direction of the rotating body, and the grinding blocks are tightly pressed by pressing covers, so that the structure is firm, and the grinding effect is good.
Description
Technical field
The present invention relates to grinding and the nanometer sand mill industrial design field of superfine powder slurry, refer more particularly to a kind ofly pressed powder and liquid are carried out mix, emulsification, homogeneous, dispersion device, be specifically related to a kind of large discharge pin-connected panel grinding rotor device of nanometer sand mill of innovative wet grinding technology.
Background technology
Along with the upgrading of chemical products, require more and more higher to the production equipment of chemical products, after chemical products more and more require nanometer quality, more nanometer sand mill technology and industrial design problem are just put in face of chemical equipment manufacturer.
In recent years, along with the fast development of domestic economy, improving constantly of living standards of the people, at powder superfine nano production field, also more and more higher to the quality requirement of powder itself, people are in order to improve nano material to the breakthrough of the industrial revolution and promotion, for the fineness of powder, uniformity, resistance to thick property, the index requests such as glossiness are very strict, the production process of nano-powder material is mixed into pigment and filler grain in liquid base material exactly, base-material comprises resin or solvent, and other liquid, form the suspended dispersion of fine uniform structure, pigment and filler predecessor very tiny, large offspring is gathered in mixing and dispersion process, now just need to use dispersion or milling apparatus to make it releasing to assemble, form stable molecule particles, and be scattered in equably in base-material, the quality of slurry or powder quality depends on three large factors: dispersion grinding equipment, formula, raw material are good and bad, wherein disperseing and grinding equipment is one of key factor.
The huge number of grinder, comprises the grinding machine for superfine nano grinding, such as: sand mill, and ball mill, Raymond mill, stake grinding machine etc.; Also comprise wet milk, such as: ball disc mill, colloidal mill, air-flow grinding machine, ultrasonic wave grinding machine, agitator mill, the grinder that drum grinding machine etc. are similar.At present, the application improving grinding efficiency and abrasive product precision and developing grinder is the research direction of grinder.Traditional grinder generally comprises the sand cylinder that inside forms grinding chamber and the feed cavity be communicated with this grinding chamber, described grinding chamber two ends are respectively by end cap seal, main shaft stretches in grinding chamber through an end cap, is provided with by the grinding rotor of main shaft driven rotary in grinding chamber, but existing grinding rotor is directly install grinding block on rotor body a bit, this mode installs inconvenience on the one hand, and grinding effect is bad on the other hand, some grinding rotors are also had to be adopt overall ring slice structure, this mode greatest drawback is when needing to change after some grinding block wearing and tearing, whole ring plate must be changed, repair and replacement cost is higher, wherein, grinding rotor on shaft is the subject core device of conventional sand mill for grinding, and existing grinding rotor ubiquity cannot discharge material smoothly to outside sand mill cavity, grinding energy is little, cylindrical shell volume is little, grinding rotor diameter is little, continuous working period is short, the shortcoming such as to be rapidly heated of material cannot be avoided, harmful effect is caused to production.Simultaneously when for mass industrialized production, the structural member grinding rotor of a lot of special substance cannot manufacture major diameter and macrostructure size, cause many times nano-milledly can only resting on laboratory or pilot scale stage, lose the meaning of industrial-scale production.
Summary of the invention
For above-mentioned technical problem, the invention provides a kind of dismounting more convenient, replacement cost is lower, and can be suitable for the full-scale nanometer sand mill large discharge pin-connected panel grinding rotor device of large industrialized mass production.
The technical scheme that the present invention solves the problems of the technologies described above employing is: a kind of large discharge pin-connected panel lapping device of nanometer sand mill, comprise one end be connected with main shaft and by main shaft drive rotate turn core, the described core other end that turns is installed with hollow grinding frame, turn the rotary body that core and grinding frame form concentric same diameter, circumferentially be provided with dismountable number row grinding block at this rotating body peripheral wall, each is arranged between two adjacent grinding blocks and is provided with dismountable spacing block; Punishment in advance mouth is formed with, the inner space of punishment in advance mouth and grinding frame between two row's grinding blocks often adjacent on described grinding frame.
Further, the described core periphery wall that turns forms several horizontal bars vertically, described grinding frame comprises and turns the holder that described in core, other end end face is affixed and the several cross bars be axially connected on this holder, each described horizontal bar forms the boss of rotating body peripheral wall with corresponding described cross bar, and described grinding block and spacing block are set on boss respectively by the draw-in groove opened thereon is alternate.
Further, described boss is being less than the circumferential width away from this perisporium side near the circumferential width of rotating body peripheral wall side, and the described draw-in groove on grinding block and spacing block is less than the groove width away from this perisporium side in the groove width near rotating body peripheral wall side.
Further, the draw-in groove of described each grinding block turned on core radially has opening, turn spacing block core being in same radial position and connect into circular ring plate, each circular ring plate is circumferentially provided with several described draw-in groove with radial opening, extension is extended vertically in the position of each circular ring plate between adjacent two row's grinding blocks, is formed with the breach of clamping grinding block between often adjacent extension.
Further, the axially extending bore that each grinding block on described grinding frame and spacing block are opened is described draw-in groove, and the through hole hole wall of grinding block laterally radial direction extends ground section.
Further, described rotary body two ends are respectively arranged with a gland, and described grinding block and spacing block are pressed between two glands, and wherein a gland is axially affixed by screw and described horizontal bar, and another gland is affixed with described cross bar axis by screw.
Owing to have employed above technical scheme, compared with prior art, the present invention has following beneficial effect:
1), owing to devising the grinding block of large scale grinding rotor, the operation line speed of grinding rotor can be made up to 32m/s, can easy distribution solid content up to 95% material, final fineness of dispersion can reach below 100 nanometers, ensure that the high speed centrifugation power needed for dispersion, shearing force, grinding effect are good;
2), as can be known from the above technical solutions, compared with prior art, the large discharge pin-connected panel lapping device compact conformation of the nanometer sand mill of patent of the present invention, reasonable in design, make process of lapping stability and high efficiency more, substantially increase production efficiency and the quality of production.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of preferred embodiment of the present invention;
Fig. 2 is the structural representation of grinding block on grinding frame in the present invention;
Fig. 3 is the structural representation of spacing block on grinding frame in the present invention;
Fig. 4 is the structural representation of grinding block on transfer core of the present invention;
Fig. 5 is the structural representation of spacing block on transfer core of the present invention;
Fig. 6 is the partial top schematic diagram of Fig. 5.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail:
As Fig. 1, grinding rotor of the present invention comprise one end be connected with main shaft 1 and by main shaft drive rotate turn core 2, the described core other end that turns is installed with hollow grinding frame 3, in grinding frame, separator is set, turn the rotary body 4 that core and grinding frame form concentric same diameter, turn core ribbon and move grinding frame rotation, be circumferentially provided with dismountable number row grinding block 5 at this rotating body peripheral wall, each is arranged between two adjacent grinding blocks and is provided with dismountable spacing block 6; Be formed with punishment in advance mouth, the inner space of punishment in advance mouth and grinding frame between two row's grinding blocks often adjacent on described grinding frame, material enters grinding frame inner chamber by punishment in advance mouth, then enters separator by inner chamber.Owing to adopting dismountable grinding block and spacing block, when after the wearing and tearing of one of them grinding block, change another new grinding block after only need being dismantled, it changes convenient, and cost is lower.At present, for the grinder of large discharge or super-flow, whole grinding rotor is made monoblock type or ring plate superposing type, not only rigidity is inadequate, affects grinding effect; And difficulty of processing is large, substantially cannot realize; And adopt split-type structure of the present invention, not only can realize the grinding of large discharge or super-flow, and processing is simple, changes substituting stronger.Cannot process due to special material and exceed the rotor that diameter is 1000MM, if adopt erection method of the present invention, larger also can completing.
In the present invention, described core 2 periphery wall that turns forms several horizontal bar (not shown)s vertically, described grinding frame 3 comprises and turns the holder 31 that described in core, other end end face is affixed and the several cross bars 32 be axially connected on this holder, horizontal bar is identical with the cross sectional shape of cross bar, each described horizontal bar forms the boss of rotating body peripheral wall with corresponding described cross bar, and described grinding block and spacing block are set on boss respectively by the draw-in groove 8 opened thereon is alternate; Described boss is being less than the circumferential width away from this perisporium side near the circumferential width of rotating body peripheral wall side, the described draw-in groove on grinding block and spacing block is less than the groove width away from this perisporium side, as dovetail groove etc. in the groove width near rotating body peripheral wall side.So just grinding block can be disassembled from rotor, realize the object changing a certain appointment grinding block.
As Fig. 4, Fig. 5, Fig. 6, the draw-in groove of described each grinding block turned on core 2 radially has opening 21, turn spacing block core being in same radial position and connect into circular ring plate 9, each circular ring plate is circumferentially provided with several described draw-in groove with radial opening, the position of each circular ring plate between adjacent two row's grinding blocks extends extension 91 vertically, is formed with the breach 92 of clamping grinding block between often adjacent extension; Can ensure that grinding block and shading ring are inserted in from boss like this to turn outside core.As Fig. 2, Fig. 3, the axially extending bore that each grinding block on described grinding frame and spacing block are opened is described draw-in groove, and the through hole hole wall of grinding block laterally radial direction extends ground section 51, and the grinding block mainly playing abrasive action can be made like this to connect more firm.
The present invention, by the improvement to rotor shapes and size, adds and realizes conveying and the effect being separated high sticky material.High viscosity conveying rotor, the grinding block of its outside can be arranged to double wedge, and double wedge is equally spaced on rotor outer surface, has arcwall face or concave surface between described adjacent tooth.The present invention is by hydrodynamics, the mechanics of materials, the theoretical research of molecular bond energy and actual tests, confirm double wedge structure, shape and dynamic balancing size, the applicable material viscosity of nanometer sand mill is made to rise to 3000Mpas, solid content can reach more than 70%, and do not have other to ask to grinding technics, substantially covers the powder body material needing fine of more than 85%.
Further, described rotary body two ends are respectively arranged with a gland 10, and described grinding block and spacing block are pressed between two glands, make whole grinding rotor more firm, wherein a gland is axially affixed by screw and described horizontal bar, and another gland is affixed with described cross bar axis by screw.When mounted, first with screw, a gland is fixed on one end of rotary body, again the draw-in groove of grinding block or spacing block is inserted in from the boss of the rotary body other end, then grinding block or spacing block are moved along boss, after all grinding blocks or spacing block are regularly inserted in, another gland is fixed on the described other end of rotary body, thus completes installation.When after some grinding block wearing and tearing, disassemble a gland, then the grinding block be associated with the grinding block of wearing and tearing or spacing block are skidded off along boss, then the grinding block after wearing and tearing is skidded off, then the grinding block more renewed, and stationary gland after being inserted in the grinding block or spacing block be associated.
As can be known from the above technical solutions, the grinding block of large scale lapping device of the present invention and spacing block all adopt the mode of socket to be connected in runing rest main body, when after some grinding block wearing and tearing, the grinding block of these wearing and tearing is changed after only need dismantling rotor gland, its replacement cost is lower, maintenance time is short, specially for large-batch industrial not compartment Production design; The present invention is covered with grinding block at the whole axial direction of rotary body, in order to meet the application of different industries development, avoid again totally reforming the wasting of resources brought, grinding block can be designed to a series of difform module, have the grinding block structure of this series of different profile module, the nano-milled processing step flow process of different industries can be realized, and grinding block is by compressions such as glands, not only sound construction, and grinding effect is better, is also a kind of very economical solution.
Above-mentioned embodiment is used for illustrative purposes only, and be not limitation of the present invention, the those of ordinary skill of relevant technical field, without departing from the spirit and scope of the present invention, can also make various change and modification, therefore all equivalent technical schemes also should belong to category of the present invention.
Claims (6)
1. the large discharge pin-connected panel lapping device of nanometer sand mill, comprise one end be connected with main shaft and by main shaft drive rotate turn core, it is characterized in that: described in turn the core other end and be installed with hollow grinding frame, turn the rotary body that core and grinding frame form concentric same diameter, circumferentially be provided with dismountable number row grinding block at this rotating body peripheral wall, each is arranged between two adjacent grinding blocks and is provided with dismountable spacing block; Punishment in advance mouth is formed with, the inner space of punishment in advance mouth and grinding frame between two row's grinding blocks often adjacent on described grinding frame.
2. lapping device according to claim 1, it is characterized in that: described in turn core periphery wall and form several horizontal bars vertically, described grinding frame comprises and turns the holder that described in core, other end end face is affixed and the several cross bars be axially connected on this holder, each described horizontal bar forms the boss of rotating body peripheral wall with corresponding described cross bar, and described grinding block and spacing block are set on boss respectively by the draw-in groove opened thereon is alternate.
3. lapping device according to claim 2, it is characterized in that: described boss is being less than the circumferential width away from this perisporium side near the circumferential width of rotating body peripheral wall side, the described draw-in groove on grinding block and spacing block is less than the groove width away from this perisporium side in the groove width near rotating body peripheral wall side.
4. lapping device according to claim 3, it is characterized in that: described in the draw-in groove of each grinding block that turns on core radially there is opening, turn spacing block core being in same radial position and connect into circular ring plate, each circular ring plate is circumferentially provided with several described draw-in groove with radial opening, extension is extended vertically in the position of each circular ring plate between adjacent two row's grinding blocks, is formed with the breach of clamping grinding block between often adjacent extension.
5. lapping device according to claim 3, is characterized in that: the axially extending bore that each grinding block on described grinding frame and spacing block are opened is described draw-in groove, and the through hole hole wall of grinding block laterally radial direction extends ground section.
6. according to the lapping device in claim 2-5 described in any one, it is characterized in that: described rotary body two ends are respectively arranged with a gland, described grinding block and spacing block are pressed between two glands, wherein a gland is axially affixed by screw and described horizontal bar, and another gland is affixed with described cross bar axis by screw.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112958229A (en) * | 2021-03-14 | 2021-06-15 | 上海琥崧智能科技股份有限公司 | Novel slice stick round pin formula is ground device |
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DE69103662D1 (en) * | 1990-03-07 | 1994-10-06 | Sala International Ab | Device for crushing mineral products. |
CN1307934A (en) * | 2001-02-12 | 2001-08-15 | 宜兴市洪流集团公司 | Improved sand mill |
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CN102872936A (en) * | 2012-09-26 | 2013-01-16 | 广州派勒机械设备有限公司 | Nanoscale dynamic separation-type grinder |
CN203091001U (en) * | 2012-12-26 | 2013-07-31 | 广州派勒机械设备有限公司 | Combined nanoscale grinding rotor |
CN204134699U (en) * | 2014-08-15 | 2015-02-04 | 广州派勒机械设备有限公司 | The large discharge pin-connected panel lapping device of nanometer sand mill |
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2014
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Patent Citations (9)
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CN85200282U (en) * | 1985-04-01 | 1986-01-08 | 兰州大学 | Micro and high speed emery mill |
DE69103662D1 (en) * | 1990-03-07 | 1994-10-06 | Sala International Ab | Device for crushing mineral products. |
DE4100879C1 (en) * | 1991-01-14 | 1992-02-06 | Erich Netzsch Gmbh & Co Holding Kg, 8672 Selb, De | Stirring rod - has screw section so rod can be screwed into threaded bore in stirring shaft to enable simplified removal of broken rods |
CN1307934A (en) * | 2001-02-12 | 2001-08-15 | 宜兴市洪流集团公司 | Improved sand mill |
CN200977467Y (en) * | 2006-10-24 | 2007-11-21 | 金家栋 | Desk type energy saving high performance sand mill |
CN201596544U (en) * | 2010-01-11 | 2010-10-06 | 雷立猛 | Nano-grade large-capacity pin-type sand mill |
CN102872936A (en) * | 2012-09-26 | 2013-01-16 | 广州派勒机械设备有限公司 | Nanoscale dynamic separation-type grinder |
CN203091001U (en) * | 2012-12-26 | 2013-07-31 | 广州派勒机械设备有限公司 | Combined nanoscale grinding rotor |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112958229A (en) * | 2021-03-14 | 2021-06-15 | 上海琥崧智能科技股份有限公司 | Novel slice stick round pin formula is ground device |
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Address after: 511495 Guangzhou, Panyu District, Zhong Cun street, the source of the road on the 1st Applicant after: PUHLER (GUANGZHOU) MACHINERY AND EQUIPMENT CO., LTD. Address before: Four 510000 Guangdong village Shek Pik cliff street Panyu District city of Guangzhou province Xie Shi Road No. 88 Applicant before: Puhler Guangzhou Machinery and Equipment Co., Ltd. |
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