CN104222348B - A kind of simple and easy green tea production line - Google Patents

A kind of simple and easy green tea production line Download PDF

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Publication number
CN104222348B
CN104222348B CN201410547640.4A CN201410547640A CN104222348B CN 104222348 B CN104222348 B CN 104222348B CN 201410547640 A CN201410547640 A CN 201410547640A CN 104222348 B CN104222348 B CN 104222348B
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China
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idler machining
drying plant
conveyer belt
bellows
air
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Expired - Fee Related
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CN201410547640.4A
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CN104222348A (en
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周晨
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Wenzhou University
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Wenzhou University
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Abstract

The invention discloses a kind of simple and easy green tea production line, including stand green grass or young crops equipment (1) being sequentially connected with, pneumatic separator (2), rub equipment (3), the first drying plant (4), the second drying plant (5), the 3rd drying plant (6) and packaging facilities (7); Connect each through lifting device (8) between each neighbouring device. The present invention can replace traditional artificial tea frying completely, it is achieved fully-automatic production green tea, has the advantage that production efficiency is high and automaticity is high.

Description

A kind of simple and easy green tea production line
Technical field
The present invention relates to a kind of production line, particularly a kind of simple and easy green tea production line, belongs to technical field of mechanical equipment.
Background technology
Existing more than 4700 year of the history that China drinks tea, tea and cocoa, coffee the three big non-alcoholic drinks claiming the world today. Along with the progress of society, tea is out of the country to go to the world, deep liking by foreigner. Green tea is one of main teas of China, refers to and takes Camellia sinensis young leaves or bud, not fermented, the product through completing or the typical process such as shaping, drying is made. The color and luster of its manufactured goods, brews the green homophony saving fresh Folium Camelliae sinensis that rear millet paste is more. Often drink green tea can give protection against cancer, blood fat reducing and fat-reducing. Increase along with Folium Camelliae sinensis demand, traditional manual method for preparing tea cannot meet demand gradually, yield people in order to improve green tea have invented the equipment of various auxiliary tea frying, such as tea leaf tedder, kneading machine, microwave baking machine and fragrance extracting machine etc., but existing green tea production technology remains a need for man-machine jointly completing, production efficiency still needs to improve, and is badly in need of research and development one and can replace the production line of artificial processing green tea automatically completely.
Summary of the invention
It is an object of the invention to, it is provided that a kind of simple and easy green tea production line, it can replace traditional artificial tea frying completely, it is achieved fully-automatic production green tea, has the advantage that production efficiency is high and automaticity is high.
Technical scheme: a kind of simple and easy green tea production line, including the stand green grass or young crops equipment, the pneumatic separator that are sequentially connected with, rubs equipment, the first drying plant, the second drying plant, the 3rd drying plant and packaging facilities; Connect each through lifting device between each neighbouring device.
In aforesaid simple and easy green tea production line, the blue or green equipment in described stand includes frame for spreading fresh tea leaf body, feeding support body, the first conveyer belt, the second conveyer belt and the 3rd conveyer belt, feeding support body is obliquely installed, one end of feeding support body is fixing with the top of frame for spreading fresh tea leaf body to be connected, frame for spreading fresh tea leaf body is sequentially provided with the first idler machining, the second idler machining and the 3rd idler machining from the bottom to top, feeding support body is provided with feeding idler machining, first conveyer belt is wrapped on the first idler machining, second conveyer belt is wrapped on the second idler machining, and the 3rd conveyer belt is wrapped on the 3rd idler machining and feeding idler machining; First idler machining and the 3rd idler machining are connected by chain, and the bottom of frame for spreading fresh tea leaf body is provided with the first drive motor and the second drive motor, and the first drive motor is connected by chain and the second idler machining, and the second drive motor is connected by chain and the first idler machining; First conveyer belt be connected with transhipment sealing-tape machine, transhipment sealing-tape machine outfan be connected with lifting device, lifting device is connected with the equipment of completing; The side of frame for spreading fresh tea leaf body is provided with air-blast device, between the first idler machining and the second idler machining, is equipped with air-supply arrangement between the second idler machining and the 3rd idler machining, and air-blast device connects with air-supply arrangement. The air-dry of Folium Camelliae sinensis can be accelerated by arranging air-blast device and air-supply arrangement.
In aforesaid simple and easy green tea production line, described air-blast device includes the first aerator and air collecting box, and air collecting box is lower big little taper, and the bottom of air collecting box connects with the first aerator;Air-supply arrangement includes wind pushing box and wind pushing hole, wind pushing hole is evenly arranged in end face and the bottom surface of wind pushing box, two wind pushing box all connect with the side of air collecting box, are provided with two pieces of deflectors in air collecting box, and deflector lays respectively at the connector place of two wind pushing box and air collecting box; The structure of described first conveyer belt, the second conveyer belt and the 3rd conveyer belt is identical, constitutes by metal gauze and S shape spring lever, and S shape spring lever is distributed between double layer of metal gauze, and is equidistantly provided with reinforcing bar between S shape spring lever; Connecting each through linkage chain between carrying roller on first idler machining, the second idler machining and the 3rd idler machining, the two ends of reinforcing bar are fixing with linkage chain to be connected. The wind concentrated vectoring can sent by the first aerator by arranging deflector enters in 2 wind pushing box, wind will not be allowed to accumulate in air collecting box, efficiently utilize the wind that the first aerator is sent. By adopting metal gauze and S shape spring lever to make conveyer belt, both can ensure that conveyer belt was wear-resisting durable, its ventilative, ventilation can have been made again.
In aforesaid simple and easy green tea production line, described first drying plant, the structure of the second drying plant and the 3rd drying plant is identical, all include drying plant support body, lagging casing, rotate cylinder, guide vane, steam generator, bocca and central rotating shaft, lagging casing is fixed on drying plant support body, rotate cylinder and be plugged in lagging casing, the two ends rotating cylinder are installed with roller respectively, drying plant support body is provided with 2 groups of carrying rollers, carrying roller is arranged on the lower section of roller and is connected with roller rolling, drying plant support body is additionally provided with roller drive motor, roller drive motor is connected by the rotating shaft of reductor with one of them carrying roller, guide vane is welded on the inwall rotating cylinder, guide vane is arranged in the shape of a spiral, lagging casing and the region rotated between cylinder are provided with bocca, bocca is used for heating rotation cylinder, central rotating shaft is fixed on the axis rotating cylinder, central rotating shaft is hollow-core construction, and central rotating shaft is evenly equipped with steam jetting hole, and one end of central rotating shaft is connected with the steam generator being arranged on drying plant support body by connecting trachea, the port of export rotating cylinder is provided with centrifugal blower, and the bottom of centrifugal blower is provided with tea export.
In aforesaid simple and easy green tea production line, described pneumatic separator includes charging aperture, the second aerator, the first inverted cone bellows, the second inverted cone bellows, transition bellows, tea export and adhesive tape conveying machine, first inverted cone bellows and the second inverted cone bellows are set up in parallel, the bottom of transition bellows connects with the top of the first inverted cone bellows and the second inverted cone bellows, charging aperture is located at the side of transition bellows, charging aperture and the connection of the first inverted cone bellows, the bottom of the first inverted cone bellows is provided with the second aerator and tea export; Adhesive tape conveying machine is arranged on the lower section of the second inverted cone bellows, and transition inner bellows is provided with arc deflector.
In aforesaid simple and easy green tea production line, the air outlet of described second aerator is provided with inclined plane, and the inclined plane of air outlet is provided with gauze; The bottom surface of charging aperture is inclined-plane.
Compared with prior art, the present invention replaces traditional stand young worker's skill by arranging the blue or green equipment in stand, by arranging the first conveyer belt, the second conveyer belt and the 3rd conveyer belt and air-blast device and air-supply arrangement, it is possible to is rapidly completed stand young worker and makees. It is not only able to ensure the service life of the blue or green equipment in stand by the conveyer belt of this case particular design, but also the effect completed can be improved.By arranging the drying plant of combined type, not only adopted flame baking but also adopted vapor baking that the tea color after drying can be made better. Pass through pneumatic separator, it is possible to effectively and quickly remove the bad tea in Folium Camelliae sinensis and tea dust, it is ensured that the quality of Folium Camelliae sinensis. It addition, connect each equipment by lifting device to instead of traditional artificial transmission, replace traditional manually kneading by kneading machine, automatically the tea packaging produced can be become bag by packer, it is achieved that omnidistance without manual operation, full automation produces.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of the blue or green equipment in stand;
Fig. 3 is the structural representation of air-blast device and air-supply arrangement;
Fig. 4 is the structural representation of conveyer belt;
Fig. 5 is the structural representation of drying plant;
Structural representation after Tu6Shi drying plant partly cut-away;
Fig. 7 is the structural representation of pneumatic separator;
Fig. 8 is the internal structure schematic diagram of pneumatic separator.
The blue or green equipment in being labeled as in accompanying drawing: 1-stand, 2-pneumatic separator, 3-rubs equipment, 4-the first drying plant, 5-the second drying plant, 6-the 3rd drying plant, 7-packaging facilities, 8-lifting device, 9-adhesive tape conveying machine, 10-arc deflector, 11-drying plant support body, 12-tea export, 13-frame for spreading fresh tea leaf body, 14-feeding support body, 15-the first conveyer belt, 16-the second conveyer belt, 17-the 3rd conveyer belt, 18-the first idler machining, 19-the second idler machining, 20-the 3rd idler machining, 21-feeding idler machining, 22-the first drive motor, 23-the second drive motor, 24-transports sealing-tape machine, 25-air-blast device, 26-air-supply arrangement, 27-the first aerator, 28-air collecting box, 29-wind pushing box, 30-wind pushing hole, 31-deflector, 32-metal gauze, 33-S shape spring lever, 34-reinforces bar, 35-links chain, 36-lagging casing, 37-rotates cylinder, 38-guide vane, 39-steam generator, 40-bocca, 41-central rotating shaft, 42-roller, 43-carries roller, 44-centrifugal blower, 45-reductor, 46-steam jetting hole, 47-roller drive motor, 48-charging aperture, 49-the second aerator, 50-the first inverted cone bellows, 51-the second inverted cone bellows, 52-transition bellows.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated, but is not intended as the foundation to present invention restriction.
Embodiments of the invention: as it is shown in figure 1, a kind of simple and easy green tea production line, including the stand green grass or young crops equipment 1 being sequentially connected with, pneumatic separator 2, rub equipment the 3, first drying plant the 4, second drying plant the 5, the 3rd drying plant 6 and packaging facilities 7; Connect each through lifting device 8 between each neighbouring device.
As shown in Figure 2, the blue or green equipment 1 in stand includes frame for spreading fresh tea leaf body 13, feeding support body 14, first conveyer belt 15, second conveyer belt 16 and the 3rd conveyer belt 17, feeding support body 14 is obliquely installed, one end of feeding support body 14 is fixing with the top of frame for spreading fresh tea leaf body 13 to be connected, frame for spreading fresh tea leaf body 13 is sequentially provided with the first idler machining 18 from the bottom to top, second idler machining 19 and the 3rd idler machining 20, feeding support body 14 is provided with feeding idler machining 21, first conveyer belt 15 is wrapped on the first idler machining 18, second conveyer belt 16 is wrapped on the second idler machining 19, 3rd conveyer belt 17 is wrapped on the 3rd idler machining 20 and feeding idler machining 21, first idler machining 18 is connected by chain with the 3rd idler machining 20, the bottom of frame for spreading fresh tea leaf body 13 is provided with the first drive motor 22 and the second drive motor 23, first drive motor 22 is connected by chain and the second idler machining 19, and the second drive motor 23 is connected by chain and the first idler machining 18,First conveyer belt 15 be connected with transhipment sealing-tape machine 24, transhipment sealing-tape machine 24 outfan be connected with lifting device 8, lifting device 8 is connected with the equipment of completing 2; The side of frame for spreading fresh tea leaf body 13 is provided with air-blast device 25, between the first idler machining 18 and the second idler machining 19, is equipped with air-supply arrangement 26 between the second idler machining 19 and the 3rd idler machining 20, and air-blast device 25 connects with air-supply arrangement 26.
As shown in Figure 3 and Figure 4, air-blast device 25 includes the first aerator 27 and air collecting box 28, and air collecting box 28 is lower big little taper, and the bottom of air collecting box 28 connects with the first aerator 27; Air-supply arrangement 26 includes wind pushing box 29 and wind pushing hole 30, wind pushing hole 30 is evenly arranged in end face and the bottom surface of wind pushing box 29, two wind pushing box 29 all connect with the side of air collecting box 28, being provided with two pieces of deflectors 31 in air collecting box 28, deflector 31 lays respectively at the connector place of two wind pushing box 29 and air collecting box 28; Described first conveyer belt the 15, second conveyer belt 16 is identical with the structure of the 3rd conveyer belt 17, constitute by metal gauze 32 and S shape spring lever 33, S shape spring lever 33 is distributed between double layer of metal gauze 32, and is equidistantly provided with reinforcing bar 34 between S shape spring lever 33; Connecting each through linkage chain 35 between carrying roller on first idler machining the 18, second idler machining 19 and the 3rd idler machining 20, the two ends of reinforcing bar 34 are fixing with linkage chain 35 to be connected.
As shown in Figure 5 and Figure 6, first drying plant 4, second drying plant 5 is identical with the structure of the 3rd drying plant 6, all include drying plant support body 11, lagging casing 36, rotate cylinder 37, guide vane 38, steam generator 39, bocca 40 and central rotating shaft 41, lagging casing 36 is fixed on drying plant support body 11, rotate cylinder 37 and be plugged in lagging casing 36, the two ends rotating cylinder 37 are installed with roller 42 respectively, drying plant support body 11 is provided with 2 groups of carrying rollers 43, carrying roller 43 is arranged on the lower section of roller 42 and is connected with roller 42 rolling, drying plant support body 11 is additionally provided with roller drive motor 47, roller drive motor 47 is connected by the rotating shaft of reductor 45 with one of them carrying roller 43, guide vane 38 is welded on the inwall rotating cylinder 37, guide vane 38 is arranged in the shape of a spiral, lagging casing 36 and the region rotated between cylinder 37 are provided with bocca 40, bocca 40 is used for heating rotation cylinder 37, central rotating shaft 41 is fixed on the axis rotating cylinder 37, central rotating shaft 41 is hollow-core construction, and central rotating shaft 41 is evenly equipped with steam jetting hole 46, and one end of central rotating shaft 41 is connected with the steam generator 39 being arranged on drying plant support body 11 by connecting trachea, the port of export rotating cylinder 37 is provided with centrifugal blower 44, and the bottom of centrifugal blower 44 is provided with tea export.
As shown in Figure 7 and Figure 8, pneumatic separator 2 includes charging aperture the 48, second aerator the 49, first inverted cone bellows the 50, second inverted cone bellows 51, transition bellows 52, tea export 12 and adhesive tape conveying machine 9, first inverted cone bellows 50 and the second inverted cone bellows 51 are set up in parallel, the bottom of transition bellows 52 connects with the top of the first inverted cone bellows 50 and the second inverted cone bellows 51, charging aperture 48 is located at the side of transition bellows 52, charging aperture 48 connects with the first inverted cone bellows 50, and the bottom of the first inverted cone bellows 50 is provided with the second aerator 49 and tea export 12; Adhesive tape conveying machine 9 is arranged on the lower section of the second inverted cone bellows 51, and transition bellows 52 are internal is provided with arc deflector 10.The air outlet of the second aerator 49 is provided with inclined plane, and the inclined plane of air outlet is provided with gauze; The bottom surface of charging aperture 48 is inclined-plane.
The operation principle of the present invention: Folium Camelliae sinensis is poured on the 3rd conveyer belt 17, by the effect of feeding idler machining 21 and the 3rd idler machining 20, Folium Camelliae sinensis is sent to the edge of the 3rd conveyer belt 17, Folium Camelliae sinensis falls into the second conveyer belt 16, then the first conveyer belt 15 is fallen into by the second conveyer belt 16 again, the process that Folium Camelliae sinensis transports on a moving belt is blown for air-supply arrangement 26 by the first aerator 27, wind is sprayed by wind pushing hole 30, blow the top of Folium Camelliae sinensis on the bottom of Folium Camelliae sinensis on the conveyer belt of upper strata and lower floor's conveyer belt simultaneously, thus can guarantee that the upper and lower surface of Folium Camelliae sinensis is arrived by wind simultaneously, Folium Camelliae sinensis is transported to transhipment sealing-tape machine 24 eventually through the first conveyer belt 15, the Folium Camelliae sinensis completing stand young worker's work is passed through lifting device 8 and delivers to the charging aperture 48 of pneumatic separator 3 by transhipment sealing-tape machine 24, Folium Camelliae sinensis slips into the first inverted cone bellows 50 along the bottom surface that charging aperture 48 tilts, by the effect of the second aerator 49 bottom the first inverted cone bellows 50, second-rate Folium Camelliae sinensis and tea dust can be blown up, and enter the second inverted cone bellows 51 along arc deflector 10, transport eventually through the adhesive tape conveying machine 9 bottom the second inverted cone bellows 51, and the inclined-plane wire netting that the Folium Camelliae sinensis of high-quality is along the second aerator 49 top falls into tea export 12, it is transported to the equipment of rubbing 3 by lifting device 8, the Folium Camelliae sinensis rubbed is sent into by lifting device 8 and is sequentially sent to the first drying plant 4, second drying plant 5 and the 3rd drying plant 6 are dried, concrete drying principle is, Folium Camelliae sinensis enters and rotates in cylinder 37, rotate cylinder 37 to rotate under the drive of roller drive motor 47, Folium Camelliae sinensis rolls along the guide vane 38 rotated in cylinder 37 and is transported to the other end rotating cylinder 37, while rotating cylinder 37 rotation, the baking of bocca 40 flame rotates cylinder 37, steam is sent into central rotating shaft 41 by trachea by steam generator 39, sprayed by the steam jetting hole 46 on central rotating shaft 41 again, for toasting Folium Camelliae sinensis, the equipment adopting this structure can make the tea color after completing delicious, Folium Camelliae sinensis after completing is discharged from the bottom of centrifugal blower 44, last Folium Camelliae sinensis enters packaging facilities 7 by lifting device 8 and packs.

Claims (2)

1. a simple and easy green tea production line, it is characterised in that: stand green grass or young crops equipment (1), the pneumatic separator (2) that include being sequentially connected with, rub equipment (3), the first drying plant (4), the second drying plant (5), the 3rd drying plant (6) and packaging facilities (7), connect each through lifting device (8) between each neighbouring device, the blue or green equipment (1) in described stand includes frame for spreading fresh tea leaf body (13), feeding support body (14), first conveyer belt (15), second conveyer belt (16) and the 3rd conveyer belt (17), feeding support body (14) is obliquely installed, one end of feeding support body (14) is fixing with the top of frame for spreading fresh tea leaf body (13) to be connected, frame for spreading fresh tea leaf body (13) is sequentially provided with the first idler machining (18) from the bottom to top, second idler machining (19) and the 3rd idler machining (20), feeding support body (14) is provided with feeding idler machining (21), first conveyer belt (15) is wrapped on the first idler machining (18), second conveyer belt (16) is wrapped on the second idler machining (19), 3rd conveyer belt (17) is wrapped on the 3rd idler machining (20) and feeding idler machining (21), first idler machining (18) is connected by chain with the 3rd idler machining (20), the bottom of frame for spreading fresh tea leaf body (13) is provided with the first drive motor (22) and the second drive motor (23), first drive motor (22) is connected by chain and the second idler machining (19), and the second drive motor (23) is connected by chain and the first idler machining (18),First conveyer belt (15) be connected with transhipment sealing-tape machine (24), the outfan of transhipment sealing-tape machine (24) is connected with lifting device (8), and lifting device (8) is connected with pneumatic separator (2), the side of frame for spreading fresh tea leaf body (13) is provided with air-blast device (25), between first idler machining (18) and the second idler machining (19), being equipped with air-supply arrangement (26) between the second idler machining (19) and the 3rd idler machining (20), air-blast device (25) connects with air-supply arrangement (26), described air-blast device (25) includes the first aerator (27) and air collecting box (28), air collecting box (28) is lower big little taper, and the bottom of air collecting box (28) connects with the first aerator (27), air-supply arrangement (26) includes wind pushing box (29) and wind pushing hole (30), wind pushing hole (30) is evenly arranged in end face and the bottom surface of wind pushing box (29), two wind pushing box (29) all connect with the side of air collecting box (28), being provided with two pieces of deflectors (31) in air collecting box (28), deflector (31) lays respectively at the connector place of two wind pushing box (29) and air collecting box (28), described first conveyer belt (15), the second conveyer belt (16) are identical with the structure of the 3rd conveyer belt (17), constitute by metal gauze (32) and S shape spring lever (33), S shape spring lever (33) is distributed between double layer of metal gauze (32), and is equidistantly provided with reinforcing bar (34) between S shape spring lever (33), connecting each through linkage chain (35) between carrying roller on first idler machining (18), the second idler machining (19) and the 3rd idler machining (20), the two ends of reinforcing bar (34) are fixing with linkage chain (35) to be connected, described first drying plant (4), second drying plant (5) is identical with the structure of the 3rd drying plant (6), all include drying plant support body (11), lagging casing (36), rotate cylinder (37), guide vane (38), steam generator (39), bocca (40) and central rotating shaft (41), lagging casing (36) is fixed on drying plant support body (11), rotate cylinder (37) and be plugged in lagging casing (36), the two ends rotating cylinder (37) are installed with roller (42) respectively, drying plant support body (11) is provided with 2 groups of carryings roller (43), carrying roller (43) is arranged on the lower section of roller (42) and is connected with roller (42) rolling, drying plant support body (11) is additionally provided with roller drive motor (47), roller drive motor (47) is connected by the rotating shaft of reductor (45) with one of them carrying roller (43), guide vane (38) is welded on the inwall rotating cylinder (37), guide vane (38) is arranged in the shape of a spiral, lagging casing (36) and the region rotated between cylinder (37) are provided with bocca (40), bocca (40) is used for heating rotation cylinder (37), central rotating shaft (41) is fixed on the axis rotating cylinder (37), central rotating shaft (41) is hollow-core construction, central rotating shaft (41) is evenly equipped with steam jetting hole (46), one end of central rotating shaft (41) is connected with the steam generator (39) being arranged on drying plant support body (11) by connecting trachea, the port of export rotating cylinder (37) is provided with centrifugal blower (44), and the bottom of centrifugal blower (44) is provided with tea export, described pneumatic separator (2) includes charging aperture (48), second aerator (49), first inverted cone bellows (50), second inverted cone bellows (51), transition bellows (52), tea export (12) and adhesive tape conveying machine (9), first inverted cone bellows (50) and the second inverted cone bellows (51) are set up in parallel, the bottom of transition bellows (52) connects with the top of the first inverted cone bellows (50) and the second inverted cone bellows (51), charging aperture (48) is located at the side of transition bellows (52), charging aperture (48) connects with the first inverted cone bellows (50), the bottom of the first inverted cone bellows (50) is provided with the second aerator (49) and tea export (12),Adhesive tape conveying machine (9) is arranged on the lower section of the second inverted cone bellows (51), and transition bellows (52) are internal is provided with arc deflector (10).
2. the simple and easy green tea production line of one according to claim 1, it is characterised in that: the air outlet of described second aerator (49) is provided with inclined plane, and the inclined plane of air outlet is provided with gauze; The bottom surface of charging aperture (48) is inclined-plane.
CN201410547640.4A 2014-10-16 2014-10-16 A kind of simple and easy green tea production line Expired - Fee Related CN104222348B (en)

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CN107771975B (en) * 2017-11-04 2020-08-28 来安县半塔茶场 Green tea leaf drying and impurity removing cylinder
CN112273470A (en) * 2020-11-25 2021-01-29 湖南省千秋界茶业有限公司 Tea leaf fixation, rolling and steaming combined machine

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CN202800040U (en) * 2012-09-11 2013-03-20 湖北汉家刘氏茶叶有限公司 Automatic production line for green tea
CN203233973U (en) * 2012-09-19 2013-10-16 长沙湘丰茶叶机械制造有限公司 Black tea and green tea compatible automatic tea processing production line
CN203040586U (en) * 2012-10-29 2013-07-10 四川绿昌茗茶业有限公司 Tea production system
CN102972540B (en) * 2012-12-11 2014-06-25 贵州龙原都匀毛尖茶业有限公司 Preparing and processing process for green tea
CN204104696U (en) * 2014-10-16 2015-01-21 郑良 A kind of simple and easy green tea production line

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Assignor: Wenzhou University

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Denomination of invention: A simple green tea production line

Granted publication date: 20160615

License type: Common License

Record date: 20201122

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Granted publication date: 20160615

Termination date: 20211016